Continuous stamping die for hardware
By designing an automated conveying mechanism and collection device, the operational inconvenience of raw material conveying and finished product collection in hardware continuous stamping molds is solved, efficient automated production is achieved, labor costs are reduced and production efficiency is improved.
Patent Information
- Application Number
- CN202420341783.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-23
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-02-23
AI Technical Summary
The existing hardware continuous stamping molds lack raw material conveying mechanisms, which require manual operation and no collection device, resulting in inconvenience in operation.
A hardware continuous stamping mold including a box and a conveying mechanism is designed. The conveying mechanism consists of transport parts, guide rods, control panels, rollers, clamps, guide rods, fences, hydraulic rods, telescopic rods, top plates, and pressure rods. , belt, collection box and camera are composed of which convey raw materials through belts and automatically collects finished products, reducing manual operation.
It realizes automated raw material transportation and finished product collection, improves production efficiency, reduces labor costs and labor intensity, reduces operational errors, and improves the operation efficiency and product quality of the production line.
Smart Images

Figure CN222242136U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stamping dies, in particular to a continuous stamping die for hardware. Background Art
[0002] In recent years, with the rapid development of the hardware industry, the demand for hardware has increased year by year. In the production process of hardware, continuous stamping dies are widely used to efficiently and accurately manufacture large quantities of hardware. Continuous stamping dies are a type of mold that forces raw materials into parts. Due to its high production efficiency, high precision and low cost, it is widely used in the hardware industry. The design and manufacture of this mold is challenging and requires professional technicians and sophisticated equipment to adapt to different continuous stamping process requirements.
[0003] After searching, the utility model with patent number "CN212760668U" provides "a hardware continuous stamping die, including a rectangular lower die bottom plate, the upper surface of the lower die bottom plate is fixedly connected to the bottom die by screws, the two sides of the bottom die are concave, a pressing die is arranged above the bottom die, the pressing die includes a pressing column, the pressing column is rotatable, a circular turntable is arranged on the upper surface of the pressing column, a multi-layer pressing plate is arranged below the turntable, and the pressing plate is provided with three positioning holes corresponding to the turntable. The beneficial effect of the type is that the pressure column of the utility model is rotatable, and the rotation and fixation of the pressure column are controlled by a circular turntable. The bolts fixing the turntable on the pressure plate are unscrewed, and the turntable is rotated to change the rotation position of the pressure column. After the position is determined, the pressure column is fixed, and the pattern stamped on the bottom surface of the pressure column changes direction, which greatly facilitates the processing flow of hardware and greatly improves the working efficiency of the stamping die. However, the following problems still exist: there is a lack of conveying mechanism for the raw materials in and out, and they need to be conveyed manually, and there is no collection device, which causes inconvenience in operation.
[0004] Therefore, we provide a continuous stamping die for hardware. Utility Model Content
[0005] The purpose of the utility model is to provide a continuous stamping die for hardware parts to solve the problems raised in the above background technology.
[0006] To achieve the above object, the utility model provides the following technical solution: a continuous stamping die for hardware, comprising a box body and a conveying mechanism, a cabinet fan is installed on the front side of the box body, a handle is installed on the front side of the cabinet fan, and a conveying mechanism is installed on one side of the upper surface of the box body;
[0007] The conveying mechanism comprises a conveying member, a guide rod and a control panel. The conveying member is installed on one side of the upper surface of the box body, the guide rod is installed on the upper end of the conveying member, and the control panel is installed on the front side of the conveying mechanism.
[0008] Preferably, a roller is installed at the upper end of the transport member, and clamping members are installed on both sides of the roller.
[0009] Preferably, a guide rod is installed on the upper end of the roller, and a fence is installed on the upper end of the guide rod.
[0010] Preferably, a screen is installed inside the control panel, and buttons are installed at the lower end of the screen.
[0011] Preferably, a stamping part is installed on the right side of the conveying mechanism, and the stamping part includes a bottom plate, a mold, a hydraulic rod, a telescopic rod, a top plate and a pressure rod. The bottom plate is installed in the middle of the upper surface of the box body, and the mold is installed in the middle of the upper surface of the bottom plate. Hydraulic rods are installed at the four corners of the upper end of the bottom plate. The upper end of the hydraulic rod is telescopically connected with the telescopic rod, and the upper end of the telescopic rod is installed with a top plate, and the middle of the lower end of the top plate is installed with a pressure rod. An output part is installed on the right side of the stamping part, and the output part includes a cross bar, a belt, a collection box and a vertical rod. A cross bar is installed on the right side of the stamping part, a belt is installed in the middle of the cross bar, a collection box is installed at one end of the belt, and a vertical rod is installed on one side of the cross bar.
[0012] Preferably, a sleeper is installed at the lower end of the collection box, and a handle is installed on one side of the collection box.
[0013] Preferably, a camera is installed at the upper end of the vertical rod, and protective nets are installed on both sides of the upper end of the box.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The continuous stamping die of the hardware can replace manual labor to transport raw materials or parts through the setting of the conveying mechanism, thereby reducing the time and error rate of manual operation, improving production efficiency and reducing labor cost expenditure.
[0016] 2. By setting the output parts and using belts for transportation, the labor intensity of manual material handling can be reduced, work efficiency can be improved, and the labor risks of workers can be reduced. A motor is installed at the lower end of the belt to drive the rotation, which can quickly and stably transport the formed workpiece to the collection box. Therefore, the design of this device can improve production efficiency and the operation efficiency of the production line, and can also save more human resources and costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1This is a schematic diagram of the front structure of a continuous stamping die for hardware of the utility model;
[0018] Figure 2 This is a schematic diagram of the internal structure of a continuous stamping die protection net for hardware of the utility model;
[0019] Figure 3 This is a schematic diagram of the top structure of a continuous stamping die for a hardware part of the utility model;
[0020] Figure 4 This is a schematic diagram of the back structure of a continuous stamping die for a hardware part of the utility model;
[0021] Figure 5 It is a schematic diagram of the structure of the conveying mechanism of the utility model.
[0022] Numbers in the figure: 1. Box body; 11. Cabinet fan; 12. Handle; 2. Conveying mechanism; 21. Transport part; 211. Roller; 212. Card; 22. Guide rod; 221. Fence; 23. Control panel; 231. Screen; 232. Button; 3. Stamping part; 31. Bottom plate; 32. Die; 33. Hydraulic rod; 34. Telescopic rod; 35. Top plate; 36. Pressure rod; 4. Output part; 41. Crossbar; 42. Belt; 43. Collection box; 431. Sleeper; 432. Handle; 44. Vertical rod; 441. Camera; 5. Protective net. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Embodiment 1
[0025] See also Figure 1-3 and Figure 5 As shown, the utility model provides an embodiment: a continuous stamping die for hardware includes a box body 1 and a conveying mechanism 2, a cabinet fan 11 is installed on the front side of the box body 1, a handle 12 is installed on the front side of the cabinet fan 11, and a conveying mechanism 2 is installed on one side of the upper surface of the box body 1;
[0026] The conveying mechanism 2 comprises a conveying member 21, a guide rod 22 and a control panel 23. The conveying member 21 is installed on one side of the upper surface of the box body 1, the guide rod 22 is installed on the upper end of the conveying member 21, and the control panel 23 is installed on the front side of the conveying mechanism (2).
[0027] Furthermore, a roller 211 is installed at the upper end of the transport member 21, and clamps 212 are installed on both sides of the roller 211. The materials can be smoothly transferred through the roller 211, thereby improving the conveying efficiency of the production line.
[0028] Furthermore, a guide rod 22 is installed at the upper end of the roller, a fence 221 is installed at the upper end of the guide rod, and guide rods 22 are installed on both sides of the upper end of the box 1. The design of the guide rod 22 enables the moving part to maintain a stable positioning when it moves along the fixed object, thereby improving the positioning accuracy.
[0029] Furthermore, a screen 231 is installed inside the control panel 23, and buttons 232 are installed at the lower end of the screen 231. The control panel 23 is designed to be simple, intuitive and easy to operate. It provides buttons 232 and switches, allowing users to easily control and adjust various parameters and functions of the machine or system.
[0030] Embodiment 2
[0031] See also Figure 2-4 As shown, in contrast to Example 1, as another embodiment of the present utility model, a stamping part 3 is installed on the right side of the conveying mechanism 2, and the stamping part 3 includes a bottom plate 31, a mold 32, a hydraulic rod 33, a telescopic rod 34, a top plate 35 and a pressure rod 36. The bottom plate 31 is installed in the middle of the upper surface of the box body 1, and the mold 32 is installed in the middle of the upper surface of the bottom plate 31. The hydraulic rods 33 are installed at the four corners of the upper end of the bottom plate 31. The upper end of the hydraulic rod 33 is telescopically connected to the telescopic rod 34, and the upper end of the telescopic rod 34 is installed with a top plate 35. A pressure rod 36 is installed in the middle of the lower end of the top plate 35, an output member 4 is installed on the right side of the stamping part 3, the output member 4 includes a cross bar 41, a belt 42, a collection box 43 and a vertical rod 44, a cross bar 41 is installed on the right side of the stamping part 3, a belt 42 is installed in the middle of the cross bar 41, a collection box 43 is installed at one end of the belt 42, and a vertical rod 44 is installed on one side of the cross bar 41. By using the belt 42 for conveying, the labor intensity of manual material handling can be reduced, the work efficiency can be improved, and the labor risks of workers can be reduced.
[0032] Furthermore, a sleeper 431 is installed at the lower end of the collection box 43, and a handle 432 is installed on one side of the collection box 43. The sleeper 431 can buffer the pressure brought by the collection box 43, and the sleeper 431 can also create a certain gap at the bottom of the collection box 43, so as to facilitate forklift to pick up the goods.
[0033] Furthermore, a camera 441 is installed at the upper end of the vertical rod 44, and protective nets 5 are installed on both sides of the upper end of the box body 1. The camera 441 can monitor the key nodes of the entire continuous stamping process, such as raw material feeding, mold operation and finished product collection, and provide real-time feedback on production status and links to improve the controllability and stability of production.
[0034] Working principle: First, a continuous stamping die of a hardware part is moved to the working position. In the first step, the raw material is placed on the roller 211, and the raw material is transported along the roller 211. The guide rod 22 next to it can effectively prevent the material from running off, increase its stability and reduce swinging. The fence 221 at the upper end of the guide rod 22 can prevent the raw material from tilting upward. In the second step, when the raw material is transported to the stamping part 3, the top plate 35 is pressed down by the pressure rod 36, and the telescopic rod 34 is telescoped downward by the hydraulic rod 33 to press the raw material into the shape of the mold. In the third step, the pressed workpiece is driven and transported by the belt 42, and the formed workpiece can be stably transported to the collection box 43. The design of this device can improve The production efficiency and the operation efficiency of the production line can also be improved, and more human resources and costs can also be saved. The camera 441 can record and detect the formed workpieces conveyed by the belt 42 in real time. By monitoring and analyzing the appearance, size and shape of the workpieces, possible quality problems can be discovered and corrected in time to ensure that the produced workpieces meet quality standards and customer needs. In the fourth step, after the formed workpieces are full, the collection box 43 is removed by a forklift, the workpieces therein are emptied, and the emptied collection box 43 is put back by the forklift, which can effectively improve the production efficiency and quality and meet customer needs and requirements. In this way, the use process of a continuous stamping die for hardware is completed.
Claims
1. A continuous stamping die for hardware, comprising a box (1) and a conveying mechanism (2), characterized in that: A cabinet fan (11) is installed on the front side of the box body (1), a handle (12) is installed on the front side of the cabinet fan (11), and a conveying mechanism (2) is installed on one side of the upper surface of the box body (1); The conveying mechanism (2) comprises a conveying member (21), a guide rod (22) and a control panel (23); the conveying member (21) is installed on one side of the upper surface of the box body (1); the guide rod (22) is installed on the upper end of the conveying member (21); and the control panel (23) is installed on the front side of the conveying mechanism (2).
2. A continuous stamping die for hardware according to claim 1, characterized in that: A roller (211) is installed at the upper end of the transport member (21), and clamping members (212) are installed on both sides of the roller (211).
3. A continuous stamping die for hardware according to claim 2, characterized in that: A guide rod (22) is installed at the upper end of the roller (211), and a fence (221) is installed at the upper end of the guide rod (22).
4. A continuous stamping die for hardware according to claim 1, characterized in that: A screen (231) is installed inside the control panel (23), and a button (232) is installed at the lower end of the screen (231).
5. The continuous stamping die for hardware according to claim 1, characterized in that: A stamping part (3) is installed on the right side of the conveying mechanism (2), and the stamping part (3) includes a bottom plate (31), a mold (32), a hydraulic rod (33), a telescopic rod (34), a top plate (35) and a pressure rod (36). The bottom plate (31) is installed in the middle of the upper surface of the box body (1), and the mold (32) is installed in the middle of the upper surface of the bottom plate (31). Hydraulic rods (33) are installed at the four corners of the upper end of the bottom plate (31). The upper end of the hydraulic rod (33) is telescopically connected to the telescopic rod (34). The telescopic rod (34) ) is installed at the upper end of the punching part (3), a pressure rod (36) is installed in the middle of the lower end of the top plate (35), an output part (4) is installed on the right side of the punching part (3), the output part (4) comprises a cross bar (41), a belt (42), a collection box (43) and a vertical rod (44), a cross bar (41) is installed on the right side of the punching part (3), a belt (42) is installed in the middle of the cross bar (41), a collection box (43) is installed at one end of the belt (42), and a vertical rod (44) is installed on one side of the cross bar (41).
6. A continuous stamping die for hardware according to claim 5, characterized in that: A sleeper (431) is installed at the lower end of the collection box (43), and a handle (432) is installed on one side of the collection box (43).
7. A continuous stamping die for hardware according to claim 5, characterized in that: A camera (441) is installed at the upper end of the vertical rod (44), and protective nets (5) are installed on both sides of the upper end of the box body (1).
