Adjustable welding roller carrier
By introducing an adjustable roller swing angle into the welded roller frame and using the transmission mechanism to drive the roller rotation, the problem of not being able to adapt to workpieces of different sizes and shapes in the prior art is solved, and the application scope and flexibility of the roller frame are improved.
Patent Information
- Application Number
- CN202421007897.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing adjustable welded roller frame cannot adjust the roller swing angle, resulting in the inability to adapt to workpieces of different sizes and shapes, increasing operating time and complexity, and reducing its versatility and flexibility.
An adjustable welded roller frame including a base, a fixing frame, a fixed column, a roller body, a first sprocket and a transmission mechanism is designed. By rotating the connecting rod and a sprocket, the roller body is driven to rotate, and its swing angle is adjusted to achieve different Stable support and rotation of workpieces in shape and size.
By adjusting the swing angle of the roller, the application scope and flexibility of the roller frame are expanded, and can adapt to cylinders with large diameters, smaller workpieces and irregularly shaped objects, improving the practicality and working efficiency of the welded roller frame.
Smart Images

Figure CN222243250U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding roller frames, in particular to an adjustable welding roller frame. Background Art
[0002] Adjustable welding roller frame is a welding device that adjusts the roller center distance through reserved screw holes or screws to adapt to changes in the workpiece diameter. Its driving method usually adopts a cycloidal pinwheel reducer or a worm gear reducer, and is driven by dual motors. The roller frame is mainly used for welding, polishing, rubber lining and assembly of cylindrical barrels, and can also be used in conjunction with other tooling for the assembly and welding of cones and segmented unequal diameter rotating bodies. Adjustable welding roller frames are widely used in wind power, pressure vessels, petrochemicals, pipelines, steel structures, boilers, shipbuilding, surfacing repair and other industries.
[0003] The existing roller frame has an unadjustable swing angle, and the roller frame can only adapt to workpieces of specific sizes and shapes. If the diameter or shape of the workpiece changes, the roller frame may not be able to provide stable support and rotation, which will limit the scope of use of the roller frame. When faced with workpieces of different sizes, the roller frame that cannot adjust the swing angle may need to be frequently replaced or adjusted with other tooling to adapt, which will increase operation time and work complexity, reduce work efficiency, and reduce its versatility and flexibility. Utility Model Content
[0004] The utility model provides an adjustable welding roller frame, which has the beneficial effect of adjusting the roller swing angle, and solves the problem that the swing angle of the existing roller frame mentioned in the above background technology cannot be adjusted, and the roller frame can only adapt to workpieces of specific sizes and shapes. If the diameter or shape of the workpiece changes, the roller frame may not be able to provide stable support and rotation, which will limit the scope of use of the roller frame. When facing workpieces of different sizes, the roller frame that cannot adjust the swing angle may need to be frequently replaced or adjusted with other tooling to adapt, which will increase the operation time and work complexity, reduce work efficiency, and reduce its versatility and flexibility.
[0005] The utility model provides the following technical solutions: an adjustable welding roller frame, comprising a base, both sides of the top of the base are fixedly connected with a fixing frame, the inner side of the fixing frame is rotatably connected with a fixing column, the end of the fixing column is fixedly connected with a roller body, the outer side of the fixing column is fixedly connected with a first sprocket, the inside of the base is rotatably connected with a first connecting rod and a second connecting rod, the first connecting rod and the second connecting rod are rotatably connected, one end of the first connecting rod and the second connecting rod are fixedly connected with a transmission mechanism, and the transmission mechanism can drive the first sprocket to rotate.
[0006] As an optional solution of the adjustable welding roller frame of the utility model, the transmission mechanism includes a first bevel tooth, one side of the first bevel tooth is meshingly connected with a second bevel tooth, and one side of the second bevel tooth is fixedly connected with a second sprocket.
[0007] As an optional solution of the adjustable welding roller frame described in the utility model, wherein: a connecting column is fixedly connected to one side of the second sprocket, one end of the connecting column is rotatably connected to the inner wall of the base, a chain belt is provided on the outer side of the first sprocket and the second sprocket, and the first sprocket and the second sprocket are connected through a chain belt transmission.
[0008] As an optional solution of the adjustable welding roller frame of the utility model, wherein: a first connecting sleeve is fixedly connected to the outer side of the first connecting rod, and a second connecting sleeve is slidably connected to the outer side of the second connecting rod.
[0009] As an optional solution of the adjustable welding roller frame of the utility model, wherein: a base plate is fixedly connected to the outer side of the second connecting rod, a spring is fixedly connected to one side of the base plate, and one end of the spring is fixedly connected to the second connecting sleeve.
[0010] As an optional solution of the adjustable welding roller frame described in the utility model, one side of the first connecting sleeve is fixedly connected to a connecting plate, one side of the connecting plate is rotatably connected to an extension plate, a sliding groove is opened inside the second connecting sleeve, and the connecting plate and the extension plate are slidably connected to the sliding groove.
[0011] As an optional solution of the adjustable welding roller frame of the utility model, wherein: a sliding plate is fixedly connected to the outer side of the second connecting rod, and the sliding plate is slidably connected to the sliding groove.
[0012] As an optional solution of the adjustable welding roller frame of the utility model, wherein: the outer sides of the first connecting rod and the second connecting rod are rotatably connected with a fixing ring, and one side of the fixing ring is fixedly connected to the base.
[0013] The utility model has the following beneficial effects:
[0014] 1. The adjustable welding roller frame is provided with a roller body, a first sprocket and a transmission mechanism. When the swing angle of the roller frame needs to be adjusted, the first connecting rod and the second connecting rod are rotated to drive the first sprocket to rotate through the transmission mechanism. The first sprocket drives the roller body to rotate and adjust through the fixed column, thereby achieving the effect of adjusting the swing angle of the roller body. The roller frame with swing adjustment angle can cope with workpieces of different shapes and sizes, whether it is a cylinder with a larger diameter or a smaller workpiece, or even some irregularly shaped objects. By adjusting the angle of the roller, stable support and rotation can be achieved, thereby greatly improving the application range and flexibility of the roller frame.
[0015] 2. The adjustable welding roller frame is provided with a first connecting sleeve, a second connecting sleeve, a base plate, a spring, a connecting plate and an extension plate. After the second connecting sleeve is moved left and right, the synchronization state of the first connecting rod and the second connecting rod can be changed, so that the first connecting rod and the second connecting rod can be rotated at the same time to drive the roller body to adjust synchronously, and after moving the second connecting sleeve, the first connecting rod and the second connecting rod can be rotated independently to drive the roller bodies on the left and right sides of the top of the base to adjust independently, thereby improving the adjustment applicability of the roller body and further enhancing the practicality of the welding roller frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of the utility model.
[0017] Figure 2 It is a schematic structural diagram of the first sprocket and the second sprocket of the utility model.
[0018] Figure 3 It is a schematic structural diagram of the first connecting sleeve and the second connecting sleeve of the utility model.
[0019] Figure 4 It is a schematic diagram of the cross-sectional structure of the first connecting sleeve and the second connecting sleeve of the utility model.
[0020] In the figure: 1. base; 2. fixing frame; 3. fixing column; 4. roller body; 5. first sprocket; 6. first connecting rod; 7. second connecting rod; 801. first bevel gear; 802. second bevel gear; 803. second sprocket; 804. connecting column; 805. chain belt; 9. first connecting sleeve; 10. second connecting sleeve; 11. base plate; 12. spring; 13. connecting plate; 14. extension plate; 15. sliding groove; 16. sliding plate; 17. fixing ring. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Embodiment 1
[0023] See also Figures 1 to 4, an adjustable welding roller frame, including a base 1, both sides of the top of the base 1 are fixedly connected with a fixing frame 2, the inner side of the fixing frame 2 is rotatably connected with a fixing column 3, the end of the fixing column 3 is fixedly connected with a roller body 4, the roller body 4 contains a driving device, the driving device is the power source of the roller, usually composed of a motor, a reducer, etc., the motor drives the roller to rotate, thereby driving the workpiece located on the surface of the roller to rotate, the outer side of the fixing column 3 is fixedly connected with a first sprocket 5, the inside of the base 1 is rotatably connected with a first connecting rod 6 and a second connecting rod 7, the first connecting rod 6 and the second connecting rod 7 are rotatably connected, one end of the first connecting rod 6 and the second connecting rod 7 are fixedly connected with a transmission mechanism, the transmission mechanism can drive the first sprocket 5 to rotate, and an opening is opened on the front side of the base 1, the first connecting rod 6 and the second connecting rod 7 can be rotated through the opening.
[0024] The transmission mechanism includes a first bevel tooth 801 , one side of the first bevel tooth 801 is meshedly connected with a second bevel tooth 802 , and one side of the second bevel tooth 802 is fixedly connected with a second sprocket 803 .
[0025] A connecting column 804 is fixedly connected to one side of the second sprocket 803, and one end of the connecting column 804 is rotatably connected to the inner wall of the base 1. A chain belt 805 is sleeved on the outer side of the first sprocket 5 and the second sprocket 803, and the first sprocket 5 and the second sprocket 803 are connected through the chain belt 805.
[0026] The working principle of this embodiment is as follows: when it is necessary to adjust the swing angle of the roller frame, the first connecting rod 6 and the second connecting rod 7 are rotated, and the first connecting rod 6 and the second connecting rod 7 drive the first bevel gear 801 to rotate, and the first bevel gear 801 drives the second bevel gear 802 to rotate, and the second bevel gear 802 drives the second sprocket 803 to rotate. When the second sprocket 803 rotates, its own position is limited by the connecting column 804, so that the second sprocket 803 will not shift when it rotates, and then the second sprocket 803 drives the first sprocket 5 to rotate through the chain belt 805, and the first sprocket 5 drives the fixed column 3 to rotate, and the fixed column 3 will drive the roller body 4 to rotate. After the roller body 4 rotates, the angle between it and the base 1 will be adjusted accordingly, thereby achieving the effect of adjusting the swing angle of the roller body 4. The roller frame with swing adjustment angle can cope with workpieces of different shapes and sizes, whether it is a cylinder with a larger diameter or a smaller workpiece, or even some irregularly shaped objects, by adjusting the angle of the roller, stable support and rotation can be achieved, thereby greatly improving the scope of application and flexibility of the roller frame.
[0027] Embodiment 2
[0028] This embodiment is an improvement made on the basis of the first embodiment. For details, please refer to Figures 1 to 4 The outer side of the first connecting rod 6 is fixedly connected with a first connecting sleeve 9, and the outer side of the second connecting rod 7 is slidably connected with a second connecting sleeve 10.
[0029] A base plate 11 is fixedly connected to the outer side of the second connecting rod 7 , a spring 12 is fixedly connected to one side of the base plate 11 , and one end of the spring 12 is fixedly connected to the second connecting sleeve 10 .
[0030] A connecting plate 13 is fixedly connected to one side of the first connecting sleeve 9 , an extending plate 14 is rotatably connected to one side of the connecting plate 13 , a sliding groove 15 is provided inside the second connecting sleeve 10 , and the connecting plate 13 and the extending plate 14 are slidably connected to the sliding groove 15 .
[0031] By setting the first connecting sleeve 9, the second connecting sleeve 10, the base plate 11, the spring 12, the connecting plate 13 and the extension plate 14, in the initial state, the elastic force of the spring 12 will push the second connecting sleeve 10 to fit with the first connecting sleeve 9. When the two fit together, the second connecting sleeve 10 is connected to the first connecting sleeve 9 through the connecting plate 13 and the extension plate 14. At this time, rotating one of the first connecting sleeve 9 or the second connecting sleeve 10 can drive the other to rotate, thereby making the first connecting rod 6 and the second connecting rod 7 rotate synchronously, which is convenient for the synchronous adjustment of the two roller bodies 4. When the first connecting rod 6 and the second connecting rod 7 need to be adjusted separately, the second connecting sleeve 10 can be moved to the right side so that the second connecting sleeve 1 0 is completely separated from the internal extension plate 14, and then the extension plate 14 is rotated to be vertical to the connecting plate 13, and then the second connecting sleeve 10 is loosened. The second connecting sleeve 10 will fit with the upright connecting plate 13 under the elastic force of the spring 12. At this time, rotating the first connecting sleeve 9 can only drive the first connecting rod 6 to rotate, and the first connecting rod 6 will drive the roller body 4 on the left side of the top of the base 1 to adjust. When the second connecting sleeve 10 is rotated, it will only drive the roller body 4 on the right side of the top of the base 1 to adjust. By adjusting the position of the second connecting sleeve 10, the synchronization state of the first connecting rod 6 and the second connecting rod 7 can be changed, thereby improving the adjustment applicability of the roller body 4 and further improving the practicality of the welding roller frame.
[0032] A sliding plate 16 is fixedly connected to the outer side of the second connecting rod 7 , and the sliding plate 16 is slidably connected to the sliding groove 15 .
[0033] By setting the sliding plate 16, when the second connecting sleeve 10 is separated from the extension plate 14, the sliding plate 16 will contact the second connecting sleeve 10 through the sliding groove 15, so that the second connecting sleeve 10 is limited, and the second connecting sleeve 10 can drive the second connecting rod 7 to rotate through the sliding plate 16, so that the roller body 4 on the top right side of the base 1 can be adjusted normally.
[0034] The outer sides of the first connecting rod 6 and the second connecting rod 7 are both rotatably connected with a fixing ring 17 , and one side of the fixing ring 17 is fixedly connected to the base 1 .
[0035] By setting the fixing ring 17, the fixing ring 17 can have a limiting effect on the first connecting rod 6 and the second connecting rod 7, so that the first connecting rod 6 and the second connecting rod 7 are more stable when rotating and are less likely to shake and shift during rotation.
[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0037] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. An adjustable welding roller frame, comprising a base (1), characterized in that: Both sides of the top of the base (1) are fixedly connected to a fixing frame (2), the inner side of the fixing frame (2) is rotatably connected to a fixing column (3), the end of the fixing column (3) is fixedly connected to a roller body (4), the outer side of the fixing column (3) is fixedly connected to a first sprocket (5), the inside of the base (1) is rotatably connected to a first connecting rod (6) and a second connecting rod (7), the first connecting rod (6) and the second connecting rod (7) are rotatably connected, one end of the first connecting rod (6) and the second connecting rod (7) are fixedly connected to a transmission mechanism, and the transmission mechanism can drive the first sprocket (5) to rotate.
2. The adjustable welding roller frame according to claim 1 is characterized in that: The transmission mechanism comprises a first bevel tooth (801), one side of the first bevel tooth (801) is meshingly connected with a second bevel tooth (802), and one side of the second bevel tooth (802) is fixedly connected with a second sprocket (803).
3. The adjustable welding roller frame according to claim 2 is characterized in that: A connecting column (804) is fixedly connected to one side of the second sprocket (803), and one end of the connecting column (804) is rotatably connected to the inner wall of the base (1). Chain belts (805) are sleeved on the outer sides of the first sprocket (5) and the second sprocket (803), and the first sprocket (5) and the second sprocket (803) are connected in transmission via the chain belt (805).
4. The adjustable welding roller frame according to claim 1 is characterized in that: The outer side of the first connecting rod (6) is fixedly connected to a first connecting sleeve (9), and the outer side of the second connecting rod (7) is slidably connected to a second connecting sleeve (10).
5. The adjustable welding roller frame according to claim 4 is characterized in that: A base plate (11) is fixedly connected to the outer side of the second connecting rod (7), a spring (12) is fixedly connected to one side of the base plate (11), and one end of the spring (12) is fixedly connected to the second connecting sleeve (10).
6. The adjustable welding roller frame according to claim 4 is characterized in that: A connecting plate (13) is fixedly connected to one side of the first connecting sleeve (9), an extension plate (14) is rotatably connected to one side of the connecting plate (13), a sliding groove (15) is provided inside the second connecting sleeve (10), and the connecting plate (13) and the extension plate (14) are slidably connected to the sliding groove (15).
7. The adjustable welding roller frame according to claim 6 is characterized in that: A sliding plate (16) is fixedly connected to the outer side of the second connecting rod (7), and the sliding plate (16) is slidably connected to the sliding groove (15).
8. The adjustable welding roller frame according to claim 1 is characterized in that: The outer sides of the first connecting rod (6) and the second connecting rod (7) are both rotatably connected with a fixing ring (17), and one side of the fixing ring (17) is fixedly connected to the base (1).
