Welding device for cooling type oil nozzle
By designing a welding device for cooling-type fuel injectors, using the meshing transmission mechanism of screws, tooth rings and bevel gears, the problem of difficulty in rotating and adjusting the fuel injectors after positioning in the prior art is solved, and the stable clamping of the fuel injectors is achieved and flexible welding improve welding efficiency.
Patent Information
- Application Number
- CN202420623341.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-28
AI Technical Summary
It is difficult to achieve rotational adjustment after positioning the automobile fuel injector nozzle, resulting in repositioning when welding at different positions, affecting efficiency.
A welding device for cooling fuel injectors is designed, including a workbench, clamping mechanism, transmission mechanism and power mechanism. Through the meshing transmission mechanism of screw, tooth ring and bevel gear, the clamping positioning and rotation of the fuel injectors are realized. Adjustment to facilitate welding in different locations.
The stable clamping and rotation adjustment of the fuel injector nozzle is achieved, the flexibility and efficiency of welding are improved, and precise welding can be performed at different locations.
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Figure CN222243321U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding, in particular to a welding device for a cooling type oil spray nozzle. Background Art
[0002] The fuel injection nozzle of a car is a simple electromagnetic valve. When the electromagnetic coil is energized, suction is generated, the needle valve is sucked up, the spray hole is opened, and the fuel is sprayed out at high speed through the annular gap between the needle at the head of the needle valve and the spray hole, forming a mist, which is conducive to full combustion;
[0003] During the manufacturing process of automobile fuel injectors, it is often necessary to weld the components. However, the positioning device currently used in welding the fuel injectors cannot be rotated and adjusted after the fuel injectors are fixed. Therefore, when welding different positions of the fuel injectors, the fuel injectors need to be repositioned. Therefore, we propose a welding device for cooling type fuel injectors to solve the above problems. Utility Model Content
[0004] The utility model aims to solve the defect in the prior art that it is difficult to rotate and adjust the fuel injection nozzle after the fuel injection nozzle is clamped and positioned, and proposes a welding device for a cooling fuel injection nozzle.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] The welding device of the cooling type oil spray nozzle comprises a workbench, the top of the workbench is rotatably connected with a support shaft, the top of the support shaft is fixedly installed with a support table, the top of the workbench is installed with a mechanical arm, and a welding gun is installed on the mechanical arm. The welding device also comprises:
[0007] A plurality of clamping mechanisms are installed at equal intervals on the top of the support platform, and the plurality of clamping mechanisms cooperate to clamp and position the fuel injector, and the bottom of the clamping mechanism extends to the bottom of the support platform;
[0008] A transmission mechanism, which is installed at the bottom of the support platform and is respectively connected to the plurality of clamping mechanisms, and is used to drive the plurality of clamping mechanisms to move;
[0009] The power mechanism is installed on the top of the workbench and is connected to the supporting shaft.
[0010] In one possible design, the clamping mechanism includes a screw rod that passes through the support platform and is rotatably connected to the support platform, a nut is threadedly connected to the screw rod, a connecting rod is rotatably connected to the nut, one end of the connecting rod is rotatably connected to a movable plate, the movable plate is slidably connected to the top of the support platform, a clamping plate is fixedly installed on the top of the movable plate, and the bottom end of the screw rod is connected to the transmission mechanism.
[0011] In a possible design, the transmission mechanism includes a driving gear fixedly mounted on the bottom end of the screw rod, and a gear ring is rotatably connected to the bottom of the support platform, and the gear ring is meshed with a plurality of driving gears.
[0012] In a possible design, an arc-shaped positioning plate is fixedly installed on one side of the support platform, and a plurality of slots are provided at equal intervals on the arc-shaped positioning plate. A support plate is fixedly installed on one side of the gear ring, and a pressure rod is slidably connected through the support plate. A card plate is fixedly installed on the pressure rod, and the card plate is movably engaged with the plurality of slots.
[0013] In a possible design, a tension spring located below the support plate is sleeved on the pressure rod, and the top and bottom ends of the tension spring are fixedly connected to the bottom of the support plate and the bottom end of the pressure rod respectively.
[0014] In a possible design, the power mechanism includes a driving motor fixedly mounted on the top of the workbench, an active bevel gear is fixedly mounted on the output shaft of the driving motor, a driven bevel gear is fixedly sleeved on the support shaft, and the active bevel gear is meshed with the driven bevel gear.
[0015] In the present application, the fuel injector to be welded is firstly arranged between a plurality of clamping plates, and then the pressure rod can be pressed downward to move the clamping plate out of the clamping slot, and then the pressure rod can be pushed to drive the gear ring to rotate, and at this time, under the meshing transmission action with a plurality of driving gears, a plurality of screw rods can be driven to rotate, and when the screw rods rotate, the nuts can be driven to move downward, and at this time, under the push of the connecting rod, the movable plate can be driven to move, so that the clamping plate can be brought closer to the fuel injector, and then the fuel injector can be clamped and positioned conveniently, and then the pressure rod can be released, and the tension spring in a stressed state can provide an upward pulling force for the pressure rod. Force can be used to prevent the problem of separation when the clamping plate and the clamping slot are clamped together, so that the multiple clamping plates can be stably limited so that the fuel injector can be stably clamped. After that, the robotic arm can be started to adjust the position of the welding gun so that the fuel injector can be welded, and when welding at different positions of the fuel injector, the driving motor can be started to drive the active bevel gear to rotate. At this time, under the meshing transmission action with the driven bevel gear, the support shaft can be driven to rotate, so that the fixed and clamped fuel injector can be rotated and adjusted, so that welding at different positions of the fuel injector can be convenient.
[0016] Beneficial effects:
[0017] In the utility model, the welding device of the cooling type fuel injector can drive the nut to move downward when the screw rotates with the driving force of the transmission mechanism through the clamping mechanism. At this time, the movable plate can be driven to move under the push of the connecting rod, so that the clamping plate can be close to the fuel injector, thereby facilitating the clamping and positioning of the fuel injector.
[0018] In the utility model, the welding device of the cooling type oil spray nozzle can drive multiple screws to rotate through the transmission mechanism when the gear ring rotates, under the meshing transmission action with multiple driving gears, so as to drive multiple clamping plates to move synchronously;
[0019] In the utility model, the cooling type fuel injector welding device can drive the active bevel gear to rotate by starting the driving motor through the power mechanism. At this time, under the meshing transmission action with the driven bevel gear, the support shaft can be driven to rotate, so that the fixed and clamped fuel injector can be rotated and adjusted;
[0020] The utility model can drive a plurality of clamping plates to approach each other by rotating the gear ring, so that the fuel injector can be positioned and clamped, and then the position of the welding gun can be adjusted by starting the mechanical arm so that the fuel injector can be welded, and the fuel injector can be rotated and adjusted by starting the driving motor, so that welding at different positions on the fuel injector can be conveniently performed. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional schematic diagram of the first-view structure of the welding device of the cooling type fuel injection nozzle proposed by the utility model;
[0022] Figure 2 A three-dimensional schematic diagram of the structure of the cooling type fuel injection nozzle welding device proposed by the utility model from a second viewing angle;
[0023] Figure 3 The three-dimensional schematic diagram of the connection structure of the driving motor, the active bevel gear, the driven bevel gear, the supporting shaft and the supporting platform of the welding device of the cooling type oil spray nozzle proposed by the utility model.
[0024] In the figure: 1. workbench; 2. support shaft; 3. support table; 4. drive motor; 5. active bevel gear; 6. driven bevel gear; 7. screw; 8. drive gear; 9. gear ring; 10. nut; 11. connecting rod; 12. moving plate; 13. clamping plate; 14. arc-shaped positioning plate; 15. support plate; 16. pressure rod; 17. clamping plate; 18. clamping slot; 19. tension spring; 20. mechanical arm; 21. welding gun. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0026] Example 1
[0027] Reference Figure 1-3A welding device includes a workbench 1, multiple clamping mechanisms, a transmission mechanism and a power mechanism. The top of the workbench 1 is rotatably connected to a support shaft 2, and a support platform 3 is fixedly installed on the top of the support shaft 2. A mechanical arm 20 is installed on the top of the workbench 1, and a welding gun 21 is installed on the mechanical arm 20. Multiple clamping mechanisms are installed at equal intervals on the top of the support platform 3. Multiple clamping mechanisms cooperate to clamp and position the fuel injector. The bottom of the clamping mechanism extends to the bottom of the support platform 3. The transmission mechanism is installed at the bottom of the support platform 3. The transmission mechanism is respectively connected to the multiple clamping mechanisms. The transmission mechanism is used to drive the multiple clamping mechanisms to move. The power mechanism is installed on the top of the workbench 1, and the power mechanism is connected to the support shaft 2.
[0028] The clamping mechanism includes a screw rod 7 that passes through the support platform 3 and is rotatably connected to the support platform 3. A nut 10 is threadedly connected to the screw rod 7. A connecting rod 11 is rotatably connected to the nut 10. One end of the connecting rod 11 is rotatably connected to a movable plate 12. The movable plate 12 is slidably connected to the top of the support platform 3. A clamping plate 13 is fixedly installed on the top of the movable plate 12. The bottom end of the screw rod 7 is connected to the transmission mechanism. When the screw rod 7 rotates with the driving force of the transmission mechanism, the nut 10 can be driven to move downward. At this time, the movable plate 12 can be driven to move under the push of the connecting rod 11, so that the clamping plate 13 can be brought close to the injector, thereby facilitating the clamping and positioning of the injector.
[0029] The transmission mechanism includes a driving gear 8 fixedly mounted on the bottom end of the screw rod 7. The bottom of the support platform 3 is rotatably connected to a gear ring 9, which meshes with multiple driving gears 8. When the gear ring 9 rotates, it can drive multiple screw rods 7 to rotate under the meshing transmission action with multiple driving gears 8, thereby driving multiple splints 13 to move synchronously.
[0030] The power mechanism includes a driving motor 4 fixedly mounted on the top of the workbench 1, an active bevel gear 5 is fixedly mounted on the output shaft of the driving motor 4, a driven bevel gear 6 is fixedly sleeved on the support shaft 2, the active bevel gear 5 is meshed with the driven bevel gear 6, and the active bevel gear 5 is driven to rotate by starting the driving motor 4. At this time, under the meshing transmission action with the driven bevel gear 6, the support shaft 2 can be driven to rotate, so that the fixedly clamped fuel injector can be rotated and adjusted.
[0031] The present application can be used in the field of automobile parts processing machinery technology, and can also be used in other fields applicable to the present application.
[0032] Example 2
[0033] refer to Figure 3, improved on the basis of the first embodiment: a welding device for a cooling type fuel injector, which is applied to the technical field of auto parts processing machinery, a curved positioning plate 14 is fixedly installed on one side of the support platform 3, and a plurality of slots 18 are opened on the curved positioning plate 14 at equal intervals, a support plate 15 is fixedly installed on one side of the gear ring 9, a pressure rod 16 is slidably connected through the support plate 15, and a clamping plate 17 is fixedly installed on the pressure rod 16, and the clamping plate 17 is movably clamped with a plurality of slots 18 respectively. After the fuel injector is clamped and positioned by using a plurality of clamping plates 13, at this time The toothed ring 9 can be positioned by using the card plate 17 and the corresponding card slot 18 for card assembly, thereby preventing the plurality of clamps 13 from loosening and having good stability. The pressure rod 16 is provided with a tension spring 19 located below the support plate 15. The top and bottom ends of the tension spring 19 are respectively fixedly connected to the bottom of the support plate 15 and the bottom end of the pressure rod 16. The elastic force of the tension spring 19 can provide an upward pulling force for the pressure rod 16, thereby preventing the card plate 17 from detaching from the card slot 18 when the card plate 17 is card assembled.
[0034] However, as is well known to those skilled in the art, the working principle and wiring method of the drive motor 4 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any selections according to their needs or convenience.
[0035] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A welding device for a cooling type oil spray nozzle, comprising a workbench (1), the top of the workbench (1) is rotatably connected to a support shaft (2), the top of the support shaft (2) is fixedly mounted with a support platform (3), a mechanical arm (20) is mounted on the top of the workbench (1), a welding gun (21) is mounted on the mechanical arm (20), and the device is characterized in that: The welding device also includes: A plurality of clamping mechanisms, the plurality of clamping mechanisms being installed at equal intervals on the top of the support platform (3), the plurality of clamping mechanisms being used in coordination to clamp and position the fuel injection nozzle, and the bottom of the clamping mechanism extending to the bottom of the support platform (3); A transmission mechanism, the transmission mechanism is installed at the bottom of the support platform (3), the transmission mechanism is connected to the plurality of clamping mechanisms respectively, and the transmission mechanism is used to drive the plurality of clamping mechanisms to move; A power mechanism is installed on the top of the workbench (1) and is connected to the support shaft (2).
2. The welding device for cooling type oil spray nozzle according to claim 1, characterized in that: The clamping mechanism comprises a screw rod (7) which passes through the support platform (3) and is rotatably connected to the support platform (3); a nut (10) is threadedly connected to the screw rod (7); a connecting rod (11) is rotatably connected to the nut (10); one end of the connecting rod (11) is rotatably connected to a movable plate (12); the movable plate (12) is slidably connected to the top of the support platform (3); a clamping plate (13) is fixedly installed on the top of the movable plate (12); and the bottom end of the screw rod (7) is connected to the transmission mechanism.
3. The welding device for cooling type oil spray nozzle according to claim 1, characterized in that: The transmission mechanism comprises a driving gear (8) fixedly mounted on the bottom end of the screw rod (7); a gear ring (9) is rotatably connected to the bottom of the support platform (3); and the gear ring (9) is meshed with a plurality of driving gears (8).
4. The welding device for cooling type oil spray nozzle according to claim 3, characterized in that: An arc-shaped positioning plate (14) is fixedly mounted on one side of the support platform (3), and a plurality of slots (18) are formed on the arc-shaped positioning plate (14) at equal intervals. A support plate (15) is fixedly mounted on one side of the gear ring (9), and a pressure rod (16) is slidably connected to the support plate (15), and a card plate (17) is fixedly mounted on the pressure rod (16), and the card plate (17) is movably mounted on the plurality of slots (18) respectively.
5. The welding device for cooling type oil spray nozzle according to claim 4, characterized in that: The pressure rod (16) is sleeved with a tension spring (19) located below the support plate (15), and the top and bottom ends of the tension spring (19) are fixedly connected to the bottom of the support plate (15) and the bottom end of the pressure rod (16) respectively.
6. The welding device for cooling type oil spray nozzle according to claim 1, characterized in that: The power mechanism comprises a driving motor (4) fixedly mounted on the top of the workbench (1); a driving bevel gear (5) is fixedly mounted on the output shaft of the driving motor (4); a driven bevel gear (6) is fixedly sleeved on the support shaft (2); and the driving bevel gear (5) is meshed with the driven bevel gear (6).
