Clamping and fixing mechanism for electromagnetic valve body machining
By designing a solenoid valve body clamping and fixing mechanism including clamping assembly and placement assembly, the valve body is fitted with the telescopic column and the pinch head, combined with the hydraulic system and the drive assembly, the low fixing efficiency of the solenoid valve body of different models is solved. The problem of processing efficiency has been improved.
Patent Information
- Application Number
- CN202420732826.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-10
AI Technical Summary
In the prior art, different models of solenoid valve body require multiple special fixtures to be fixed, resulting in the need to replace the fixtures when processing different models of solenoid valve body on the same machine tool, which reduces the processing efficiency.
A clamping fixing mechanism including a clamping assembly and a placement assembly is designed. The clamping assembly is fitted with the valve body through a telescopic column and a lifting head. The clamping plate and lifting box in the clamping assembly are adapted to the external contour of the valve body. Automatic clamping and fixing using hydraulic systems and drive components.
It realizes stable clamping and fixing of solenoid valve bodies of various models and shapes, reduces the time to replace the clamps and improves the processing efficiency of solenoid valve bodies.
Smart Images

Figure CN222243646U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clamping and fixing a solenoid valve body, in particular to a clamping and fixing mechanism for machining a solenoid valve body. Background Art
[0002] The solenoid valve body is a major component in the solenoid valve. In reality, there are many types of solenoid valves, and the shapes of the solenoid valve bodies of various types are different. For the processing of solenoid valve bodies of different shapes, a variety of different special fixtures are often required to assist in fixing the valve body to be processed. This requires the replacement of fixtures when processing solenoid valve bodies of different types and models on the same machine tool, resulting in low processing efficiency of the solenoid valve body. Therefore, we need to design a clamping fixture for valve body processing to solve the above problems. Utility Model Content
[0003] The utility model aims to provide a clamping and fixing mechanism for machining a solenoid valve body, so as to solve the problems existing in the above-mentioned prior art.
[0004] To achieve the above-mentioned purpose, the utility model provides the following solution: The utility model provides a clamping and fixing mechanism for machining a solenoid valve body, comprising:
[0005] A pair of clamping assemblies are arranged on both sides of the valve body; the clamping assembly includes a clamping plate, and a plurality of telescopic columns are arranged on the clamping plate, and the telescopic columns are arranged as clamping ends close to the valve body, and the clamping ends clamp the valve body; the telescopic columns are arranged in a locking state and an active state in the clamping plate, and in the active state, the telescopic columns are telescoped in the clamping plate, and in the locking state, the telescopic columns are relatively fixed to the clamping plate along the outer contour of the valve body;
[0006] A placement component is arranged on the bottom surface of the valve body and contacts with the bottom surface of the valve body; the placement component includes a lifting box, a plurality of lifting heads are arranged in the lifting box, and the plurality of lifting heads are supported along the outer contour of the valve body, and the plurality of lifting heads are provided with a fixed state and a telescopic state. In the telescopic state, the plurality of lifting heads are telescoped in the lifting box along the outer contour of the valve body, and in the fixed state, the plurality of lifting heads support and fix the valve body along the outer contour of the valve body.
[0007] Preferably, the clamping assembly further comprises:
[0008] A clamping column, fixed on the side of the clamping plate away from the valve body, and a hydraulic box is fixed on one end of the clamping column;
[0009] An oil chamber is arranged in the hydraulic box, an oil main pipe is provided in the clamping column, the clamping plate is provided with telescopic chambers having the same number as the telescopic columns, the telescopic chambers are communicated with the oil main pipe, and the oil main pipe is also communicated with the oil chambers, and the oil chambers are communicated with an external machine tool and controlled by the external machine tool;
[0010] A clamping spring is arranged in the telescopic cavity, one end of which is fixed to the telescopic column and the other end of which is fixed in the oil main pipe.
[0011] Preferably, the placement component further comprises:
[0012] A top plate fixed at the open end of the jacking box, the top plate is provided with the same number of through holes as the jacking heads, and the jacking heads pass through the through holes;
[0013] A liquid supply chamber, which is arranged at the bottom of the jacking box and is filled with hydraulic oil. The liquid supply chamber is also connected to an external machine tool and is controlled by the external machine tool;
[0014] A hydraulic pipe is connected to the liquid supply cavity and filled with hydraulic oil, and the jacking head is retracted in the hydraulic pipe;
[0015] A jacking spring is arranged in the hydraulic pipe, one end of the jacking spring is fixed to the jacking head, and the other end is fixed to the liquid supply cavity.
[0016] Preferably, the two clamping assemblies are also transmission-connected with a driving assembly, and the driving assembly is arranged on the vertical supporting plate, and the driving assembly controls the movement of the two clamping assemblies.
[0017] Preferably, the driving assembly comprises:
[0018] Two moving blocks are respectively fixed on the two hydraulic boxes, and the vertical support plate is provided with a sliding groove, and the moving blocks are slidably connected in the sliding groove;
[0019] The driving motor is fixed on the vertical supporting plate through a fixing plate. A lead screw is fixed on the output end of the driving motor. The lead screw is provided with threads with opposite rotation directions. The two moving blocks are respectively threadedly connected to the two ends of different threads on the lead screw.
[0020] Preferably, the vertical support plate is fixed on one end of the horizontal bottom plate, the horizontal bottom plate is provided with a jacking hole, and the jacking box moves up and down along the jacking hole.
[0021] Preferably, a lifting cylinder is further provided on the side of the horizontal bottom plate away from the valve body, the lifting cylinder is fixed to the side of the horizontal bottom plate away from the valve body through a cylinder fixing frame, and the movable end of the lifting cylinder is fixed to the lifting box.
[0022] Preferably, the horizontal base plate is also fixed with a plurality of legs, and the horizontal base plate is fixed to an external machine tool via the plurality of legs.
[0023] The utility model discloses the following technical effects:
[0024] The utility model can fit the bottom of the valve body well by placing several lifting heads on the assembly, so that the valve body is not affected by its own shape when being clamped and fixed, thereby making the valve body itself easier to be clamped and fixed; several telescopic columns arranged on the clamping plate in the clamping assembly can fit well with the side of the valve body, thereby clamping and fixing the valve body, and at the same time, the several telescopic columns are not restricted by the contour of the valve body, and can fit solenoid valve bodies of various models and shapes, so that when the solenoid valve body is processed on the same machine tool, the time for replacing the clamp due to different valve body models is saved, thereby improving the processing efficiency of the solenoid valve body. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0027] Figure 2 It is a schematic diagram of the position relationship between the driving assembly and the vertical support plate;
[0028] Figure 3 This is a top view schematic diagram of the clamping valve body of the utility model;
[0029] Figure 4 It is a full cross-sectional view of the clamping plate from top view;
[0030] Figure 5 A schematic diagram of the front cross-section of the placement assembly;
[0031] Figure 6 It is a schematic diagram of the position relationship between the clamping head and the telescopic column;
[0032] Figure 7 It is a top view schematic diagram of the utility model clamping different types of valve bodies;
[0033] Among them, 1. valve body; 2. clamping assembly; 21. hydraulic box; 22. clamping column; 23. clamping plate; 24. telescopic column; 25. oil main pipe; 26. oil chamber; 27. clamping spring; 28. clamping head; 29. torsion spring; 3. placement assembly; 31. lifting head; 32. hydraulic pipe; 33. lifting spring; 34. lifting box; 35. liquid supply chamber; 36. lifting plate; 4. driving assembly; 41. moving block; 42. fixed plate; 43. driving motor; 44. screw; 5. lifting cylinder; 6. vertical support plate; 61. sliding groove; 7. horizontal bottom plate; 8. support leg; 9. cylinder fixing frame. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0036] Reference Figure 1-Figure 7 The utility model discloses a clamping and fixing mechanism for machining a solenoid valve body, comprising: a pair of clamping assemblies 2, arranged on both sides of a valve body 1; the clamping assembly 2 comprises a clamping plate 23, on which a plurality of telescopic columns 24 are arranged, the telescopic columns 24 are arranged close to the valve body 1 as clamping ends, and the clamping ends clamp the valve body 1; the telescopic columns 24 are arranged in a locking state and an active state in the clamping plate 23, in the active state, the telescopic columns 24 are telescoped in the clamping plate 23, in the locking state, the telescopic columns 24 are arranged along the outer wheel of the valve body 1 The outer contour of the valve body 1 is relatively fixed with the clamping plate 23; the placing component 3 is arranged on the bottom surface of the valve body 1 and contacts with the bottom surface of the valve body 1; the placing component 3 includes a lifting box 34, and a plurality of lifting heads 31 are arranged in the lifting box 34, and the plurality of lifting heads 31 are supported along the outer contour of the valve body 1, and the plurality of lifting heads 31 are provided with a fixed state and a telescopic state. In the telescopic state, the plurality of lifting heads 31 are telescoped in the lifting box 34 along the outer contour of the valve body 1, and in the fixed state, the plurality of lifting heads 31 support and fix the valve body 1 along the outer contour of the valve body 1.
[0037] The clamping mechanism can fit the bottom of the valve body 1 well by placing the several lifting heads 31 on the assembly 3, so that the valve body 1 is not affected by its own shape when being clamped and fixed, thereby making the valve body 1 itself easier to be clamped and fixed; the several telescopic columns 24 arranged on the clamping plate 23 in the clamping assembly 2 can fit the side of the valve body 1 well, thereby clamping and fixing the valve body 1, and at the same time, the several telescopic columns 24 are not restricted by the contour of the valve body 1, and can fit solenoid valve bodies of various models and shapes, so that when the solenoid valve body is processed on the same machine tool, the time required to replace the fixture due to different valve body models is saved, thereby improving the processing efficiency of the solenoid valve body.
[0038] A further optimized solution is that the clamping assembly 2 also includes: a clamping column 22, fixed on the side of the clamping plate 23 away from the valve body 1, and a hydraulic box 21 is fixed to one end of the clamping column 22; an oil chamber 26, arranged in the hydraulic box 21, an oil main pipe 25 is opened in the clamping column 22, and the clamping plate 23 is provided with telescopic chambers with the same number as the telescopic columns 24, the telescopic chambers are connected to the oil main pipe 25, and the oil main pipe 25 is also connected to the oil chamber 26, and the oil chamber 26 is connected to an external machine tool and controlled by the external machine tool; a clamping spring 27, arranged in the telescopic chamber, one end of which is fixed to the telescopic column 24, and the other end is fixed in the oil main pipe 25.
[0039] Among them, refer to Figure 6 and Figure 7 The end of the telescopic column 24 close to the valve body 1 is rotated and connected to the clamping head 28, and two contact points are set on the clamping head 28. A torsion spring 29 is fixed between the clamping head 28 and the telescopic column 24. When clamping, the clamping head 28 contacts the side of the valve body 1. At this time, the clamping head 28 twists as it contacts the side of the valve body 1 until the two contact points fit better with the side of the valve body 1.
[0040] Specifically, when the telescopic column 24 is in an active state in the clamping plate 23, multiple telescopic columns 24 gradually fit against the side of the valve body 1. At this time, the side of the valve body 1 presses the telescopic column 24, so that the telescopic column 24 retracts into the clamping plate 23, and the telescopic column 24 compresses the spring. When the telescopic column 24 is in a locked state, the external machine tool controls the oil level in the oil chamber 26 in the hydraulic box 21, so that the oil level in the oil main pipe 25 and the telescopic chamber is fixed, so that after the telescopic column 24 is completely fitted against the side of the valve body 1, each telescopic column 24 is in a fixed state under the combined pressure of the oil pressure and the external atmospheric pressure, thereby causing the clamping plate 23 to clamp the valve body 1.
[0041] A further optimized solution is that the placement component 3 also includes: a top plate 36, fixed at the open end of the jacking box 34, the top plate 36 is provided with the same number of through holes as the jacking head 31, and the jacking head 31 passes through the through holes; a liquid supply chamber 35, arranged at the bottom of the jacking box 34, filled with hydraulic oil, and the liquid supply chamber 35 is also connected to an external machine tool and controlled by the external machine tool; a hydraulic pipe 32, connected to the liquid supply chamber 35, filled with hydraulic oil, and the jacking head 31 retracts and contracts in the hydraulic pipe 32; a jacking spring 33, arranged in the hydraulic pipe 32, one end of the jacking spring 33 is fixed to the jacking head 31, and the other end is fixed to the liquid supply chamber 35.
[0042] Specifically, when the valve body 1 is placed on the multiple lifting heads 31 of the lifting box 34, the multiple lifting heads 31 are pressed under the weight of the valve body 1, so that the multiple lifting heads 31 compress the lifting springs 33, so that the multiple lifting heads 31 after the valve body 1 is placed retract to different lengths along the bottom surface contour of the valve body 1; at this time, the lifting heads 31 are in a telescopic state, and the multiple lifting heads 31 gradually fit the bottom surface contour of the valve body 1. When the placement component 3 as a whole completely fits the bottom surface of the valve body 1, the placement component 3 is directly put into a fixed state through the control panel of the external machine tool. At this time, the external machine tool controls the amount of oil in the liquid supply chamber 35 and the hydraulic pipe 32, so that the lifting heads 31 are in a fixed state under the matching pressure of the oil pressure and the external atmospheric pressure, and after the placement component 3 as a whole completely fits the bottom surface of the valve body 1, each lifting head 31 is fixed, thereby supporting the valve body 1 so that it does not deflect easily.
[0043] According to a further optimized solution, the two clamping assemblies 2 are also transmission-connected to a driving assembly 4 , which is disposed on a vertical support plate 6 , and controls the movement of the two clamping assemblies 2 .
[0044] A further optimized solution is that the drive assembly 4 includes: two moving blocks 41, which are respectively fixed on the two hydraulic boxes 21, and a sliding groove 61 is opened on the vertical support plate 6, and the moving block 41 is slidably connected in the sliding groove 61; a driving motor 43, which is fixed to the vertical support plate 6 through a fixed plate 42, and a lead screw 44 is fixed to the output end of the driving motor 43, and the lead screw 44 is provided with threads with opposite rotation directions, and the two moving blocks 41 are respectively threadedly connected to the two ends of different threads on the lead screw 44.
[0045] Specifically, because the threads at both ends of the lead screw 44 are opposite, when the drive motor 43 controls the lead screw 44 to rotate, the two moving blocks 41 on the lead screw 44 can move in opposite directions. When the valve body 1 needs to be clamped, the drive motor 43 is directly controlled to rotate. At this time, the two moving blocks 41 on the lead screw 44 move toward the valve body 1, thereby allowing the two clamping plates 23 to clamp the valve body 1.
[0046] According to a further optimized solution, the vertical support plate 6 is fixed to one end of the horizontal bottom plate 7, and the horizontal bottom plate 7 is provided with a jacking hole, and the jacking box 34 moves up and down along the jacking hole.
[0047] To further optimize the solution, a lifting cylinder 5 is further provided on the side of the horizontal bottom plate 7 away from the valve body 1 , and the lifting cylinder 5 is fixed on the side of the horizontal bottom plate 7 away from the valve body 1 through a cylinder fixing frame 9 , and the movable end of the lifting cylinder 5 is fixed to the lifting box 34 .
[0048] Among them, after the valve body 1 is placed on the lifting head 31, the height of the lifting box 34 can be controlled according to the actual volume and size of the valve body 1, so that the height of the valve body 1 can be more easily clamped and fixed by the two clamping components 2; and the lifting cylinder 5 can be directly connected to an external machine tool, and the extension amount of the movable end of the lifting cylinder 5 can be directly controlled through the control panel on the machine tool, thereby controlling the lifting height of the lifting box 34.
[0049] According to a further optimized solution, a plurality of legs 8 are fixed to the horizontal base plate 7 , and the horizontal base plate 7 is fixed to the external machine tool through the plurality of legs 8 .
[0050] Working process: The valve body 1 is placed on the multiple lifting heads 31 of the lifting box 34. The multiple lifting heads 31 are pressed under the weight of the valve body 1, so that the multiple lifting heads 31 compress the lifting springs 33, so that the multiple lifting heads 31 after the valve body 1 is placed retract to different lengths along the bottom surface contour of the valve body 1. At this time, the multiple lifting heads 31 fit the bottom surface contour of the valve body 1, so that the placement component 3 as a whole completely fits the bottom surface of the valve body 1. At this time, the placement component 3 can be directly put into a fixed state through the control panel of the external machine tool, so that the placement component 3 as a whole completely fits the valve body 1. After the placing assembly 3 enters the fixed state, the driving motor 43 is started to make the two moving blocks 41 approach the valve body 1, so that the multiple telescopic columns 24 on the two clamping plates 23 are in contact with the side of the valve body 1. After the multiple telescopic columns 24 on both sides of the valve body 1 are completely in contact with the side of the valve body 1, the clamping assembly 2 is directly put into the locking state through the control panel of the external machine tool, so that the multiple telescopic columns 24 on both sides lock the valve body 1. After locking, the valve body 1 can be processed.
[0051] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0052] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.
Claims
1. A clamping and fixing mechanism for machining a solenoid valve body, characterized in that: include: A pair of clamping assemblies (2) are arranged on both sides of the valve body (1); the clamping assembly (2) comprises a clamping plate (23), and a plurality of telescopic columns (24) are arranged on the clamping plate (23); the telescopic columns (24) are arranged as clamping ends close to the valve body (1), and the clamping ends clamp the valve body (1); the telescopic columns (24) are arranged in a locked state and an active state in the clamping plate (23); in the active state, the telescopic columns (24) are telescoped in the clamping plate (23); in the locked state, the telescopic columns (24) are relatively fixed to the clamping plate (23) along the outer contour of the valve body (1); A placement component (3) is arranged on the bottom surface of the valve body (1) and contacts the bottom surface of the valve body (1); the placement component (3) comprises a lifting box (34), a plurality of lifting heads (31) are arranged in the lifting box (34), the plurality of lifting heads (31) are supported along the outer contour of the valve body (1), and the plurality of lifting heads (31) are provided with a fixed state and a telescopic state, in which the plurality of lifting heads (31) are telescoped in the lifting box (34) along the outer contour of the valve body (1), and in the fixed state, the plurality of lifting heads (31) support and fix the valve body (1) along the outer contour of the valve body (1).
2. The clamping and fixing mechanism for machining a solenoid valve body according to claim 1, characterized in that: The clamping assembly (2) further comprises: A clamping column (22) is fixed on a side of the clamping plate (23) away from the valve body (1), and a hydraulic box (21) is fixed to one end of the clamping column (22); An oil chamber (26) is arranged in the hydraulic box (21), an oil main pipe (25) is provided in the clamping column (22), the clamping plate (23) is provided with telescopic chambers having the same number as the telescopic columns (24), the telescopic chambers are communicated with the oil main pipe (25), and the oil main pipe (25) is also communicated with the oil chamber (26), and the oil chamber (26) is communicated with an external machine tool and controlled by the external machine tool; A clamping spring (27) is arranged in the telescopic cavity, one end of which is fixed to the telescopic column (24) and the other end of which is fixed in the oil main pipe (25).
3. The clamping and fixing mechanism for machining a solenoid valve body according to claim 1, characterized in that: The placement component (3) further comprises: A top plate (36) is fixed to the open end of the jacking box (34), the top plate (36) is provided with the same number of through holes as the jacking head (31), and the jacking head (31) passes through the through holes; A liquid supply chamber (35) is arranged at the bottom of the lifting box (34) and is filled with hydraulic oil. The liquid supply chamber (35) is also connected to an external machine tool and is controlled by the external machine tool; A hydraulic pipe (32) is communicated with the liquid supply chamber (35) and is filled with hydraulic oil. The jacking head (31) is retracted in the hydraulic pipe (32); A lifting spring (33) is arranged in the hydraulic pipe (32); one end of the lifting spring (33) is fixed to the lifting head (31), and the other end is fixed to the liquid supply chamber (35).
4. The clamping and fixing mechanism for machining a solenoid valve body according to claim 2, characterized in that: The two clamping assemblies (2) are also transmission-connected to a driving assembly (4), wherein the driving assembly (4) is arranged on a vertical support plate (6), and the driving assembly (4) controls the movement of the two clamping assemblies (2).
5. The clamping and fixing mechanism for machining a solenoid valve body according to claim 4, characterized in that: The driving assembly (4) comprises: Two moving blocks (41) are respectively fixed on the two hydraulic boxes (21); a sliding groove (61) is provided on the vertical support plate (6); and the moving blocks (41) are slidably connected in the sliding groove (61); The driving motor (43) is fixed on the vertical supporting plate (6) via a fixing plate (42); a lead screw (44) is fixed on the output end of the driving motor (43); threads with opposite rotation directions are arranged on the lead screw (44); and the two moving blocks (41) are respectively threadedly connected to two ends of different threads on the lead screw (44).
6. The clamping and fixing mechanism for machining a solenoid valve body according to claim 4, characterized in that: The vertical support plate (6) is fixed to one end of the horizontal bottom plate (7), the horizontal bottom plate (7) is provided with a jacking hole, and the jacking box (34) moves up and down along the jacking hole.
7. The clamping and fixing mechanism for machining a solenoid valve body according to claim 6, characterized in that: A lifting cylinder (5) is also provided on the side of the horizontal bottom plate (7) away from the valve body (1); the lifting cylinder (5) is fixed to the side of the horizontal bottom plate (7) away from the valve body (1) via a cylinder fixing frame (9); and the movable end of the lifting cylinder (5) is fixed to the lifting box (34).
8. The clamping and fixing mechanism for machining a solenoid valve body according to claim 6, characterized in that: The horizontal bottom plate (7) is also fixed with a plurality of supporting legs (8), and the horizontal bottom plate (7) is fixed to an external machine tool via the plurality of supporting legs (8).
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