Grinding machine for machining rotary file
By designing automatic material pick-up and discharge mechanism and multi-directional transverse movement mechanism on rotary file processing grinder, dynamic adjustment of the position of the grinding wheel and workpiece is achieved, solving the problem of the inability to adjust the position of the grinding head in the prior art, and meeting the diverse production needs And improves production efficiency.
Patent Information
- Application Number
- CN202421461100.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The existing rotary file processing grinder cannot dynamically adjust the position of the grinding head, resulting in limited specifications of the processed rotary file and cannot meet the diverse production needs. Especially when processing rotary files with curves, another grinder needs to be configured, which affects production efficiency.
A rotary file processing grinder is designed, including a frame, blade clamping tooling and grinding wheel mechanism, which adopts an automatic material pick-up and discharge mechanism, a plane rotation mechanism and a multi-directional horizontal horizontal movement mechanism, which can swing and adjust the position of the grinding wheel and workpiece in a longitudinal plane. Achieve multi-axis steering adjustment and arc machining, and a cooling water nozzle and lifting cylinder are equipped to ensure processing stability.
Accurate processing of a variety of rotary files, especially with curved blades, to meet production needs of more specifications, improve production efficiency and reduce manual operation, and achieve through multi-axis steering adjustment and automatic loading and unloading. Efficient processing.
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Figure CN222243897U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rotary file processing grinders, in particular to a rotary file processing grinder. Background Art
[0002] Application No. CN202020244532.0 discloses an improved structure of a CNC rotary file grinder, which includes a base and a fixed plate, wherein the fixed plate is fixedly arranged at one end of the upper side wall of the base, the base is fixedly provided with a strip groove opening upward, a matching motor support is arranged in the strip groove, a driving motor is fixedly arranged on the motor support, the motor output shaft is fixedly connected to a file mounting seat, a rotary file is fixedly arranged on the file mounting seat, and symmetrically positioned fixing ears are fixedly arranged on both side walls of the motor support, each of the fixing ears is threadedly connected to a corresponding locking bolt, and a strip opening matching the locking bolt is also fixedly arranged on the base, and each of the locking bolts is threadedly connected to a locking nut through the corresponding strip opening downward. The utility model is easy to operate, and the position of the rotary file can be freely adjusted according to the length of the workpiece. It has a wider range of applications, is more practical, and improves the yield rate of the product.
[0003] The utility model is only provided with an adjustment mechanism capable of adjusting the position of the workpiece, but the grinding head structure position cannot be adjusted, and the processing position cannot be dynamically changed during processing, resulting in relatively limited specifications of rotary files that can be processed, and cannot meet diversified production needs. If a rotary file with an arc needs to be processed, another set of grinding machines needs to be configured for reprocessing, which affects production efficiency. Utility Model Content
[0004] In view of the above problems, the utility model provides a rotary file processing grinder, which can realize the processing of various rotary files, especially the processing of files with curved blades, and meet the production requirements of more specifications.
[0005] To this end, the utility model adopts the following technical scheme: a rotary file processing grinder, comprising a frame, on which a blade clamping tool and a grinding wheel mechanism are arranged, characterized in that an automatic material taking and releasing mechanism is arranged in front of the blade clamping tool, and a grinding wheel mechanism is arranged on the side of the blade clamping tool, and the grinding wheel mechanism comprises a first rotating seat that can be swung and adjusted in a longitudinal plane, a grinding wheel spindle is installed on the first rotating seat, and the two ends of the grinding wheel spindle are respectively connected to the grinding wheel and the grinding wheel driving motor; the blade clamping tool is arranged on a plane rotating mechanism, and the plane rotating mechanism is installed on a multi-directional horizontal lateral movement mechanism, and the blade clamping tool comprises a workpiece chuck, and the workpiece chuck is driven to rotate by the A-axis rotating motor.
[0006] Preferably, the workpiece chuck is a spring chuck, which is connected to the A-axis rotating shaft.
[0007] Preferably, a workpiece support is arranged at the front portion of the spring chuck below the clamped workpiece, and the workpiece support is driven by a lifting cylinder to move up and down.
[0008] Preferably, the workpiece support forms an "L"-shaped notch at the upper end for supporting the workpiece body.
[0009] Preferably, the lifting cylinder is installed on the A-axis rotating motor pad.
[0010] Preferably, the multi-directional horizontal lateral movement mechanism comprises an X-axis horizontal lateral movement mechanism, and a Y-axis lateral movement mechanism is arranged at the lower part of the X-axis horizontal lateral movement mechanism.
[0011] Preferably, the first swivel seat is connected to a B-axis rotating motor via a B-axis.
[0012] Preferably, a cooling water block is further provided on the first rotating seat, and a plurality of cooling water nozzles are installed on the cooling water block.
[0013] Preferably, the automatic material picking and placing mechanism comprises a mechanical arm, two sets of clamping claws are arranged at the outer end of the mechanical arm, the mechanical arm rotates at an angle in the longitudinal plane, and the clamping claws are driven by a clamping cylinder to realize the clamping action.
[0014] Preferably, the robotic arm is mounted on another set of multi-directional transverse movement mechanisms, and a raw material bin and a finished product bin are arranged side by side below the robotic arm.
[0015] The beneficial effects of the utility model are as follows:
[0016] 1. The clamping fixture is set on the plane rotating mechanism, and the grinding wheel mechanism is set on the longitudinal swing adjustment mechanism. During processing, the real-time position of the grinding wheel and the workpiece can be dynamically adjusted according to the processing requirements to ensure diversified and accurate processing of the workpiece. Since multi-axis steering adjustment can be performed, it is convenient to perform arc processing on the workpiece.
[0017] 2. The plane rotation mechanism is set on the multi-directional horizontal traverse mechanism as a whole, which can not only pre-adjust the position for easy processing, but also dynamically move the horizontal X-axis during real-time processing for linear processing.
[0018] 3. Equipped with automatic loading and unloading mechanism, it can fully realize the automatic loading, processing and unloading work, reduce manual operation and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0020] Figure 2 It is a schematic diagram of the utility model from another angle.
[0021] In the figure: 1 - frame; 2 - silo; 3 - multi-directional horizontal traverse mechanism; 4 - plane rotation mechanism; 5 -
[0022] —Clamping jaws; 6—Backing plate; 7—Lifting cylinder; 8—Workpiece support; 9—A-axis rotating motor; 10—A-axis rotating shaft; 11—Workpiece chuck 12—Rotary file 13—Grinding wheel 14—Grinding wheel mechanism 15—Blade clamping fixture 16—First rotating seat 17. Multi-directional transverse movement mechanism 18. Robotic arm 19. Automatic material picking and unloading mechanism. DETAILED DESCRIPTION
[0023] The present invention is further described below in conjunction with specific embodiments.
[0024] like Figure 1-Figure 2 The rotary file processing grinder shown in the figure comprises a frame 1, on which a blade clamping tool and a grinding wheel mechanism 14 are arranged, an automatic material taking and placing mechanism 18 is arranged in front of the blade clamping tool 15, and a grinding wheel mechanism is arranged on the side of the blade clamping tool 15, and the grinding wheel mechanism comprises a first rotating seat 16 that can be swung and adjusted in a longitudinal plane, and a grinding wheel spindle is installed on the first rotating seat 16, and the two ends of the grinding wheel spindle are respectively connected to the grinding wheel 13 and the grinding wheel driving motor; the blade clamping tool 15 is arranged on a plane rotating mechanism 4, and the plane rotating mechanism is installed on a multi-directional horizontal lateral movement mechanism 3, and the blade clamping tool comprises a workpiece chuck 11, and the workpiece chuck is driven to rotate by the A-axis rotating motor 9.
[0025] In one embodiment, the workpiece chuck 11 is a spring chuck that is connected to the A-axis rotating shaft 10. The A-axis rotates to drive the workpiece to rotate synchronously so as to process each surface of the rotary file 12.
[0026] In one embodiment, a workpiece support 8 is arranged at the front of the spring chuck below the clamped workpiece, and the workpiece support 8 is driven by a lifting cylinder 7 to move up and down. The workpiece support is used to provide auxiliary support for the workpiece to ensure the stability of the processing.
[0027] Specifically, the workpiece support 8 forms an "L"-shaped notch at the upper end to support the workpiece body.
[0028] Specifically, the lifting cylinder 7 is installed on the A-axis rotating motor pad 6 .
[0029] Specifically, the multi-directional horizontal traverse mechanism 3 includes an X-axis horizontal traverse mechanism, and a Y-axis traverse mechanism is arranged below the X-axis horizontal traverse mechanism. The position of the workpiece clamping fixture is adjusted by the coordinated movement of the X-axis and the Y-axis.
[0030] Specifically, the first rotating seat 16 is connected to the B-axis rotating motor via the B-axis, and the B-axis rotating motor drives the grinding wheel mechanism to rotate in the longitudinal direction.
[0031] Specifically, a cooling water block is also arranged on the first rotating seat, and a plurality of cooling water spray pipes are installed on the cooling water block. During processing, the grinding head is cooled synchronously through the cooling water pipes to ensure stable and durable processing.
[0032] In one embodiment, the automatic material taking and placing mechanism 19 includes a mechanical arm 18, and two groups of clamping claws 5 are arranged at the outer end of the mechanical arm 18. The mechanical arm rotates at an angle in the longitudinal plane, and the clamping claws 5 are driven by a clamping cylinder to realize the clamping action.
[0033] Specifically, the mechanical arm 18 is installed on a set of multi-directional lateral movement mechanisms 17, and the raw material bin and the finished product bin are arranged side by side below the mechanical arm. The material picking and placing action is realized by rotating the mechanical arm toward the bin, and the mechanical arm is in a horizontal state and extends forward to perform the loading and unloading action of the clamping tooling.
[0034] The processing process of the utility model is as follows: the multi-directional transverse movement mechanism drives the robot arm to the material bin 2, the robot arm rotates, the Y-axis transverse movement mechanism connected to the robot arm extends, the robot arm is moved close to the material bin, and then the clamping claw is driven by the clamping claw cylinder to clamp the workpiece to be processed, and the robot arm rotates back to a horizontal state.
[0035] At this time, the workpiece clamping tooling is moved to the loading and unloading station through the second multi-directional transverse movement mechanism, the lifting cylinder descends to lower the workpiece holder, and the robotic arm is extended by the Y-axis transverse movement mechanism. After a set of jaws removes the processed workpiece, another set of jaws inserts the workpiece into the workpiece clamping tooling.
[0036] The multi-directional horizontal traverse mechanism drives the workpiece to the processing position, and at this time a lifting mechanism drives the workpiece support to rise to support the workpiece. The grinding wheel mechanism is adjusted by the longitudinal swing adjustment mechanism so that the grinding wheel reaches the predetermined position and starts to perform the processing action.
[0037] The utility model not only realizes efficient and accurate feeding and unloading of materials through the automatic feeding and unloading mechanism, but also has an X-axis lateral movement mechanism, a Y-axis lateral movement mechanism, an A-axis rotation mechanism for driving the workpiece to rotate, a C-axis plane rotation mechanism for rotating the workpiece as a whole, and a B-axis rotation mechanism for driving the grinding wheel mechanism to rotate in the longitudinal plane. Through the linkage and coordination of these five rotating axes in different dimensions, it is possible to achieve diversified and precise processing of the workpiece.
[0038] The utility model can realize the processing of various rotary files, especially the processing of files with curved blades, and meet the production requirements of more specifications.
[0039] It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to this application.
Claims
1. A rotary file processing grinder, comprising a frame (1), on which a blade clamping tool and a grinding wheel mechanism (14) are arranged, characterized in that An automatic material loading and unloading mechanism is arranged in front of the blade clamping tooling, and a grinding wheel mechanism is arranged on the side of the blade clamping tooling, and the grinding wheel mechanism comprises a first rotating seat which can be swung and adjusted in a longitudinal plane, and a grinding wheel spindle is installed on the first rotating seat, and the two ends of the grinding wheel spindle are respectively connected to the grinding wheel and the grinding wheel driving motor; the blade clamping tooling (5) is arranged on a plane rotating mechanism, and the plane rotating mechanism is installed on a multi-directional horizontal lateral movement mechanism, and the blade clamping tooling comprises a workpiece chuck, and the workpiece chuck is driven to rotate by the A-axis rotating motor.
2. A rotary file grinding machine according to claim 1, characterized in that The workpiece chuck is a spring chuck, which is butted against the A-axis rotating shaft.
3. A rotary file grinding machine according to claim 2, characterized in that The front part of the spring chuck is located below the clamped workpiece and a workpiece support is arranged. The workpiece support is driven by a lifting cylinder to move up and down.
4. A rotary file grinding machine according to claim 3, characterized in that The workpiece support forms an "L"-shaped notch at the upper end for supporting the workpiece body.
5. A rotary file grinding machine according to claim 4, characterized in that The lifting cylinder is installed on the A-axis rotating motor pad.
6. A rotary file grinding machine according to claim 1, characterized in that The multi-directional horizontal lateral movement mechanism comprises an X-axis horizontal lateral movement mechanism, and a Y-axis lateral movement mechanism is arranged at the lower part of the X-axis horizontal lateral movement mechanism.
7. A rotary file grinding machine according to claim 1, characterized in that The first rotating seat is connected to the B-axis rotating motor via the B-axis.
8. A rotary file grinding machine according to claim 1, characterized in that A cooling water block is also arranged on the first rotating seat, and a plurality of cooling water spray pipes are installed on the cooling water block.
9. A rotary file grinding machine according to claim 1, characterized in that The automatic material taking and placing mechanism comprises a mechanical arm, and two groups of clamping claws are arranged at the outer end of the mechanical arm. The mechanical arm rotates at an angle in the longitudinal plane, and the clamping claws are driven by a clamping cylinder to realize the clamping action.
10. A rotary file grinding machine according to claim 9, characterized in that The mechanical arm is installed on a set of multi-directional transverse movement mechanisms, and a raw material warehouse and a finished product warehouse are arranged side by side below the mechanical arm.
Citation Information
Cited By
Grinding machine for machining rotary file
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