Novel antenna waveguide plate processing clamp and processing device thereof

Abstract

The utility model provides a novel antenna waveguide plate processing clamp and a processing device thereof. The novel antenna waveguide plate processing clamp comprises a base and a clamp, the base is a rectangular plate and comprises a protrusion arranged in the center of the rectangular plate. The clamp comprises a pressurizing assembly, and the pressurizing assembly is arranged around the periphery of the protrusion on the base. The two ends of the base are each provided with at least one pair of pressurizing assemblies. At least four pressurizing assemblies are respectively arranged on two sides of the base; the pressurizing assembly is detachably connected with the base; every two pressurizing assemblies on the same side are evenly spaced. The position and the number of the pressurizing assemblies are adaptively adjusted according to the size and the shape of the waveguide plate. And a more convenient operation mode is provided, so that the operation is simpler, more convenient and more efficient.

Description

Technical Field

[0001] The utility model relates to the technical field of microwave devices, in particular to a novel processing fixture of an antenna waveguide plate and a processing device thereof. Background Art

[0002] Millimeter-wave radar has been widely recognized as a sensor in the field of perception. With the development of the times, the demand for high-gain and smaller-sized radar solutions has become increasingly prominent. Waveguide antennas have become a viable alternative to traditional PCB solutions; waveguide plates are a structure for transmitting electromagnetic waves, commonly used in microwave and millimeter-wave communication systems. It is usually made of metal or other conductive materials and has a specific geometry to transmit electromagnetic waves internally and avoid wave leakage. Waveguide plates can be of various shapes and sizes, including rectangular, circular or other complex geometries, depending on specific application requirements, so the processing of waveguide plates is particularly important.

[0003] The patent "A fixing fixture for waveguide tube processing" (publication number CN219074978U, hereinafter referred to as prior art 1) discloses a waveguide tube fixture. The fixture in prior art 1 can firmly clamp the waveguide tube to ensure its stability and precision during the processing; the fixture is automatically controlled by motor drive and cylinder operation, and has an adjustment structure and sliding connection parts, which can fine-tune the clamping force and position of the fixture to adapt to the processing of waveguide tubes of different specifications and requirements; the fixture is also designed with a rubber pad to effectively protect the surface of the waveguide tube.

[0004] However, this type of clamp and similar waveguide clamps cannot process the plate-shaped waveguide plate after clamping; since the waveguide plate is composed of a plurality of waveguide tubes, the waveguide plate clamp cannot be clamped by a conventional waveguide tube clamp; although the clamp in the prior art 1 can be flexibly adjusted according to the size of the waveguide tube for clamping, it still cannot adaptively adjust the plate size of the waveguide plate. Utility Model Content

[0005] In view of this, an embodiment of the utility model provides a novel antenna waveguide plate processing fixture and a processing device thereof, so as to solve the problem that the existing waveguide fixture cannot adaptively clamp and process the various shapes of the waveguide plate.

[0006] In the first aspect, an embodiment of the utility model provides a processing fixture for a new antenna waveguide plate, comprising a base and a fixture; the base is a rectangular plate and includes a protrusion arranged at the central part of the rectangular plate; the fixture includes a pressurizing component, and the pressurizing component is arranged around the outer periphery of the protrusion on the base; at least one pair of pressurizing components are respectively provided at both ends of the base; at least four pressurizing components are respectively provided on both sides of the base; the pressurizing components are detachably connected to the base; the pressurizing components on the same side are evenly spaced apart; the position and quantity of the pressurizing components are adaptively adjusted according to the size and shape of the waveguide plate.

[0007] Preferably, it also includes a receiving seat, which is assembled by a plurality of receiving blocks; the receiving seat is arranged on the protrusion; the receiving block includes a first receiving block and a second receiving block; the first receiving block is longitudinally arranged with the protrusion; the second receiving block is arranged on the top of the first receiving block and is transversely arranged with the protrusion, and the second receiving block and the first receiving block are detachably installed.

[0008] Preferably, it also includes an adjustment mechanism, which includes a plurality of adjustment bases, and the adjustment bases include a first adjustment base and a second adjustment base. The first adjustment base and the second adjustment base are used in pairs with the pressurizing components, and the first adjustment base and the second adjustment base respectively adjust the heights of different pressurizing components.

[0009] Preferably, the pressurizing assembly comprises a four-rod mechanism consisting of a first rod, a second rod, a third rod and a fourth rod connected end to end; both ends of the first rod, the second rod, the third rod and the fourth rod are provided with connecting holes; the connecting holes connecting the first rod, the second rod, the third rod and the fourth rod are connected by pins.

[0010] Preferably, the two connecting holes of the first rod are arranged at one end thereof, and the other end is a pressing handle; the pressing handle is arranged in a flat shape.

[0011] Preferably, the connecting hole of the second rod is arranged at one end and is arranged in upper and lower positions; the other end is provided with a through hole; a pressure rod is installed in the through hole through the limit members arranged at the upper and lower ends of the through hole.

[0012] Preferably, one end of the pressure rod is a pressure end; and the pressure end is configured as a flexible pressure piece.

[0013] Preferably, the connection holes of the third rod are arranged at both ends and the bottom is a mounting seat.

[0014] Preferably, a cavity is provided inside the first rod and the second rod, and a limit spring is provided in the cavity; the first rod and the second rod set the four-rod mechanism to a fixed posture through the limit spring; the first rod is lifted upward and the second rod is tilted in a direction close to the first rod.

[0015] In a second aspect, a processing device is provided, comprising a processing fixture for a novel antenna waveguide plate as described in any one of the above items.

[0016] The utility model provides a novel antenna waveguide plate processing fixture and a processing device thereof, which have the following beneficial effects: strong adaptability, the fixture is designed with a pressurizing component, the pressurizing component is arranged around the convex periphery of the base, the position where the waveguide plate is arranged on the base is fully covered, and the position, quantity and height of the pressurizing component can be adaptively adjusted to various shapes of the antenna waveguide plate according to preset intervals, and then the waveguide plate is clamped, thereby improving the adaptability and flexibility of processing; high stability, through the setting of the receiving seat, the base and the receiving seat are bridged, which effectively enhances the stability of the processing fixture, and through the adaptive selection of the two-layer receiving seat, the waveguide plate can be assembled more safely, so that it will not be damaged during processing due to unstable receiving during processing, and the stability of the processing process is further guaranteed; simple operation, a detachable pressurizing component is adopted, which is convenient for users to install and disassemble the fixture, and at the same time, a sufficient number of pressurizing components are arranged on each end and side, and the clamping quantity and spacing can be selected according to their own applications, providing a more convenient operation method, making the operation simpler and more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the following is a brief introduction to the drawings required for use in the embodiment of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work, and these are all within the protection scope of the utility model.

[0018] Figure 1 It is a structural schematic diagram of a new type of processing fixture for antenna waveguide plate;

[0019] Figure 2 It is a structural schematic diagram of a processing fixture of a new antenna waveguide plate from another angle;

[0020] Figure 3 It is a structural schematic diagram of a new type of processing fixture pressurizing component of antenna waveguide plate;

[0021] Figure 4 It is a structural schematic diagram of a pressurizing assembly of a processing fixture for a new antenna waveguide plate from another angle;

[0022] Parts and numbers in the picture:

[0023] 10-base, 11-protrusion, 12-handle; 20-pressurizing assembly, 21-first rod, 22-second rod, 23-third rod, 24-fourth rod, 25-connecting hole, 211-pressing handle, 221-through hole, 222-pressurizing rod, 223-limiting member, 224-flexible pressurizing member, 231-mounting seat, 232-mounting hole; 31-first receiving block, 32-second receiving block; 41-first adjusting base, 42-second adjusting base. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. It should be noted that, in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the utility model. Moreover, the terms "comprises", "includes" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprises..." do not exclude the presence of other identical elements in the process, method, article or device including the elements. If there is no conflict, the embodiments of the utility model and the various features in the embodiments can be combined with each other, all within the scope of protection of the utility model.

[0025] Example 1

[0026] See also Figures 1 to 4The embodiment of the utility model provides a new processing fixture for antenna waveguide plate, including a base and a fixture; the base 10 is the main part of the fixture, and the base 10 provides basic support when processing the antenna waveguide plate; the base 10 is a solid structure made of materials such as aluminum alloy or steel. The base 10 is a rectangular plate and includes a protrusion 11 arranged at the center of the rectangular plate; the fixture includes a pressurizing component 20, which is arranged around the periphery of the protrusion 11 on the base 10 to fully cover the installation position of the waveguide plate; the function of these pressurizing components 20 is to fix the antenna waveguide plate to keep it stable during the processing process, and it can provide sufficient clamping force to ensure that the waveguide plate does not move or shake.

[0027] At least one pair of pressurizing components 20 are respectively provided at both ends of the base 10; at least four pressurizing components 20 are respectively provided at both sides of the base 10; the pressurizing components 20 are detachably connected to the base 10; by providing various numbers of pressurizing components 20 and making them detachably installed, it can be adjusted according to requirements, and the requirements can be different requirements such as the shape, size, thickness, etc. of the waveguide plate. The pressurizing components on the same side are evenly spaced; the positions and quantities of the pressurizing components are adaptively adjusted according to the size and shape of the waveguide plate.

[0028] Preferably, it also includes a receiving seat, which is assembled by a combination of several receiving blocks; the receiving seat is arranged on the protrusion 11; the receiving block includes a mounting hole 31 and a second receiving block 32; the mounting hole 31 is arranged longitudinally with the protrusion 11; the second receiving block 32 is arranged at the top of the mounting hole 31 and is arranged transversely with the protrusion 11, and the second receiving block 32 is detachably installed with the mounting hole 31; the mounting hole 31 is a basic receiving seat, and the receiving seat is formed by a preset arrangement, and the waveguide plate is placed on the receiving seat composed of the mounting holes 31, and then the pressurizing component 20 is used to pressurize and tighten it; when the density between the mounting holes 31 is high and the height is low, and they cannot adapt, the second receiving block 32 is installed on the top of the mounting hole 31, and the second receiving block 32 and the mounting hole 31 are perpendicular to each other; the spacing between the second receiving blocks 32 is larger, which is more suitable for larger waveguide plates; this design enhances the stability of the fixture and ensures the accuracy and stability during the processing. The receiving seat can be a structure made of hard plastic or metal, which can provide sufficient supporting force.

[0029] Preferably, it also includes an adjustment mechanism, which includes a plurality of adjustment bases, and the adjustment bases include a first adjustment base 41 and a second adjustment base 42. The first adjustment base 41 and the second adjustment base 42 are used in pairs with the pressurizing component 20, and the first adjustment base 41 and the second adjustment base 42 respectively adjust the heights of different pressurizing components 20; different adjustment bases are selected to adapt the pressurizing component 20 according to their applicable heights.

[0030] Preferably, the pressurizing assembly 20 comprises a four-bar mechanism formed by connecting the first bar 21, the second bar 22, the third bar 23 and the fourth bar 24 in pairs; and the first bar 21, the second bar 22, the third bar 23 and the fourth bar 24 at the bottom of the pressurizing assembly 20 are provided with connecting holes 25 at both ends; the connecting holes 25 connecting the first bar 21, the second bar 22, the third bar 23 and the fourth bar 24 are connected by pins. The two connecting holes 25 of the first bar 21 are provided at one end, and the other end is a pressing handle 211; the pressing handle 211 is provided in a flat shape. The connecting hole 25 of the second bar 22 is provided at one end and is provided in an upper and lower position; the other end is provided with a through hole 221; a pressurizing rod 222 is installed in the through hole 221 through the stoppers 223 provided at the upper and lower ends of the through hole 221. One end of the pressurizing rod 222 is a pressurizing end; the pressurizing end is provided with a flexible pressurizing member 224. As part of the fixture, the main function of the pressurized end is to ensure that the surface of the workpiece in contact with the fixture during the clamping process is smooth and undamaged, while providing uniform clamping force. The role of these pressurized parts is to ensure that the surface of the workpiece in contact with the fixture is smooth and undamaged when clamping the antenna waveguide plate. Flexible parts are usually soft and elastic materials. Common choices include rubber gaskets. Rubber is a common flexible material with good elasticity and wear resistance. Rubber gaskets can be set on the contact surface of the fixture, which can effectively protect the surface of the workpiece and provide uniform clamping force; silicone gaskets. Silicone has high temperature resistance and chemical resistance, and may be a better choice in some special processing environments. Silicone gaskets also have good elasticity and softness, which can effectively protect the surface of the workpiece; foam gaskets. Foam materials usually have good softness and elasticity, can provide a slight cushioning effect, and are generally suitable for applications where the clamping force requirements are not too strict; rubber / silicone coatings. In addition to gaskets, a layer of rubber or silicone material can be coated on the contact surface of the fixture to achieve similar protection and cushioning effects. Preferably, we choose to use rubber gaskets, because rubber has good elasticity and wear resistance, can provide effective workpiece surface protection, and can provide uniform clamping force during the clamping process.

[0031] The connection holes 25 of the third rod 23 are arranged at the left and right ends and the bottom is a mounting seat 231. The outer periphery of the mounting seat 231 is provided with mounting holes 232, and the mounting holes 232 are used for matching and mounting with the receiving seat. The first rod 21 and the second rod 22 are provided with cavities inside, and limit springs are provided in the cavities; the first rod 21 and the second rod 22 set the four-bar mechanism to a fixed posture through the limit springs; the limit springs have a certain strength, so that they can complete a large number of bending and resetting work. This design can make the clamp more adaptable to antenna waveguide plates of different shapes. When the shape of the antenna waveguide plate is slightly irregular, the spring clamp can automatically adjust the clamping force according to the shape. The first rod 21 is lifted upwards and the second rod 22 is tilted in the direction close to the first rod 21; the four-rod mechanism composed of the first rod 21, the second rod 22, the third rod 23 and the fourth rod 24, the third rod 23 is a frame, the second rod 22 and the fourth rod 24 are connecting rods, and the first rod 21 is a connecting rod; they are combined together by pins; and the freedom generated by its active movement is limited by a limit spring; so that it can move only when an external force intervenes; by lifting the pressure handle 211 end of the first rod 21, under the action of the limit spring, the second rod 22 is also lifted and moves closer to the position of the first rod 21, at this time, the waveguide plate can be installed, and then the first rod 21 is released to complete the clamping of the waveguide plate at one position.

[0032] Each section of the receiving seat is provided with a pressurizing assembly 20, which is convenient for clamping the received waveguide plate part. Since the position of the received part has support from the receiving seat, the clamping here has a better clamping effect and is more stable; by clamping it at a separate and optional position through the pressurizing assembly 20 at each location, it is easier to obtain the desired clamping effect. The pressurizing assembly 20 uses a four-bar mechanism and a limit spring to fix the workpiece and provide appropriate clamping force. In addition to the pressurizing assembly 20, the following alternatives can also be considered: pneumatic clamps, which use air pressure to generate clamping force, usually controlled by a cylinder. This clamp can provide a large clamping force and can be adjusted as needed. Hydraulic clamps, hydraulic clamps use the hydraulic pressure generated by the hydraulic system to clamp the workpiece. They usually have the advantages of high clamping force and precise control, and are suitable for processing processes with high requirements for clamping force and position. Mechanical clamps, mechanical clamps usually generate clamping force through mechanical devices such as screws, handles or handwheels. They may not offer as much force and adjustment flexibility as pneumatic or hydraulic clamps, but in some cases they may be simpler, more economical, and easier to maintain. Compared with other clamping alternatives, spring clamps are relatively simple in structure, usually consisting of springs and fixing components, so they are easy to install and operate. They do not require the support of an external air source or hydraulic system, so they can be more flexibly applied in the clamping environment; compared with pneumatic clamps or hydraulic clamps, the manufacturing cost and maintenance cost of the pressurized assembly 20 are lower. This makes them a common choice in many factories, especially for applications that require a large number of clamping devices. And the pressurized assembly 20 is suitable for waveguides of various shapes and sizes because their clamping force can be adjusted by selecting the appropriate limit spring. The pressurized assembly 20 also has the characteristics of quick clamping and releasing, and the operation is simple and quick. This is very beneficial for waveguide processing that requires frequent workpiece replacement.

[0033] Preferably, both ends of the longer side of the base 10 are provided with a carrying handle 12, which further increases the convenience of operation. These carrying handles 12 can help users easily carry and manipulate the clamp. For example, when the user needs to move the clamp to a different location or store it, the carrying handle can provide additional convenience.

[0034] Example 2

[0035] Second, see Figures 1 to 4The embodiment of the utility model provides a processing device, including a processing fixture of a novel antenna waveguide plate as described in any of the above embodiments; the fixture uses a rubber gasket as a flexible pressure member 224, and the surface of the workpiece in contact with the fixture is smooth and undamaged, and provides a uniform clamping force. The elasticity and wear resistance of rubber make it a good choice, ensuring the stability and accuracy of the workpiece during the processing, while increasing the service life of the fixture, providing an efficient and reliable processing solution for production.

[0036] Example 3

[0037] See also Figures 1 to 4 The utility model provides a new antenna waveguide plate processing fixture and processing device thereof, which have the following beneficial effects: strong adaptability. The fixture is designed with a pressurizing component 20, which is arranged around the outer periphery of the protrusion 11 of the base 10, and fully covers the position where the waveguide plate is arranged on the base 10. The position, quantity and height of the pressurizing component 20 can be adaptively adjusted according to the preset intervals for various shapes of the antenna waveguide plate, and then the waveguide plate can be clamped, thereby improving the adaptability and flexibility of processing. High stability. By setting the receiving seat, the base 10 and the receiving seat are bridged, which effectively enhances the stability of the processing fixture. Through the adaptive selection of the two-layer receiving seat, the waveguide plate can be assembled more safely, so that it will not be damaged during processing due to unstable receiving conditions during processing, and the stability of the processing process is further guaranteed. The operation is easy and a detachable pressurizing component 20 is adopted, which is convenient for users to install and disassemble the clamp. At the same time, a sufficient number of pressurizing components 20 are set on each end and side. The number and spacing of clamps can be selected according to their own applications, providing a more convenient operation method, making the operation easier and more efficient.

[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.

Claims

1. A new processing fixture for antenna waveguide plate, characterized in that: It comprises a base (10) and a clamp; The base (10) is a rectangular plate and comprises a protrusion (11) provided at the center portion of the rectangular plate; The clamp comprises a pressurizing component (20), wherein the pressurizing component (20) is arranged around the periphery of the protrusion (11) on the base (10); at least one pair of pressurizing components (20) are respectively arranged at both ends of the base (10); at least four pressurizing components (20) are respectively arranged on both sides of the base (10); the pressurizing components (20) are detachably connected to the base (10); the pressurizing components (20) on the same side are evenly spaced from each other; and the positions and quantities of the pressurizing components (20) are adaptively adjusted according to the size and shape of the waveguide plate.

2. A novel processing fixture for antenna waveguide plate according to claim 1, characterized in that: It also comprises a receiving seat, which is assembled from a plurality of receiving blocks; the receiving seat is arranged on the protrusion (11); the receiving blocks comprise a first receiving block (31) and a second receiving block (32); the first receiving block (31) and the protrusion (11) are arranged longitudinally; the second receiving block (32) is arranged on the top of the first receiving block (31) and is arranged transversely to the protrusion (11); the second receiving block (32) and the first receiving block (31) are detachably mounted.

3. A novel processing fixture for antenna waveguide plate according to claim 2, characterized in that: The invention also comprises an adjustment mechanism, wherein the adjustment mechanism comprises a plurality of adjustment bases, wherein the adjustment bases comprise a first adjustment base (41) and a second adjustment base (42), wherein the first adjustment base (41) and the second adjustment base (42) are used in pairs with the pressurizing components (20), and the first adjustment base (41) and the second adjustment base (42) respectively adjust the heights of different pressurizing components (20).

4. A novel processing fixture for antenna waveguide plate according to claim 2, characterized in that: The pressurizing assembly (20) comprises a four-bar mechanism formed by connecting two rods, namely a first rod (21), a second rod (22), a third rod (23) and a fourth rod (24), end to end. Both ends of the first rod (21), the second rod (22), the third rod (23) and the fourth rod (24) are provided with connecting holes (25). The connecting holes (25) connecting two rods, namely the first rod (21), the second rod (22), the third rod (23) and the fourth rod (24), are connected by pins.

5. A novel processing fixture for antenna waveguide plate according to claim 4, characterized in that: The two connecting holes (25) of the first rod (21) are arranged at one end thereof, and the other end is a pressing handle (211); the pressing handle (211) is arranged in a flat shape.

6. A novel processing fixture for antenna waveguide plate according to claim 4, characterized in that: The connecting hole (25) of the second rod (22) is arranged at one end and is arranged in an upper and lower position; the other end is provided with a through hole (221); a pressure rod (222) is installed in the through hole (221) through limit members (223) arranged at the upper and lower ends of the through hole (221).

7. A novel processing fixture for antenna waveguide plate according to claim 6, characterized in that: One end of the pressure rod (222) is a pressure end; the pressure end is configured as a flexible pressure piece (224).

8. The novel antenna waveguide plate processing fixture according to claim 4 is characterized in that: The connection hole (25) of the third rod (23) is provided at both ends of the left and right sides, and the bottom is a mounting seat (231).

9. A novel processing fixture for antenna waveguide plate according to claim 4, characterized in that: A cavity is provided inside the first rod (21) and the second rod (22), and a limit spring is provided in the cavity; the first rod (21) and the second rod (22) are arranged in a fixed position by the limit spring; the first rod (21) and the second rod (22) are lifted upwards and the second rod (22) is tilted in a direction close to the first rod (21).

10. A processing device, characterized in that: A processing fixture for a novel antenna waveguide plate comprising the processing fixture as claimed in any one of claims 1 to 9.

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