Dismounting pliers
The disassembly pliers efficiently disassemble photovoltaic mounting frame clamps without damaging side frames or purlins by employing a rotating pliers design with line contact and detachable inner support members, addressing inefficiencies and damage issues in existing tools.
Patent Information
- Application Number
- CN202421098247.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-20
AI Technical Summary
Existing tools for disassembling photovoltaic mounting frame clamps often damage the side frames and purlins and are inefficient, particularly when using special clamps that require specific tools.
A disassembly pliers with two pliers bodies connected by rotation, featuring handle ends and inner support ends that expand the clamping opening through line contact, allowing for rapid disassembly without damaging the components and accommodating various clamp shapes through detachable inner support members.
Enables efficient, damage-free disassembly of clamps with improved universality by using line contact and detachable inner support members, reducing labor intensity and enhancing adaptability to different clamp configurations.
Smart Images

Figure CN222244593U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaic component disassembly tools, in particular to a pair of disassembly pliers. Background Art
[0002] In a photovoltaic power plant, the photovoltaic mounting frame used to carry photovoltaic panels includes side frames and purlins. There are two main ways to connect and fix the side frames and purlins. One is bolt connection; the other is connection using special clamps. Connection using special clamps often requires special disassembly tools for disassembly.
[0003] Chinese patent CN117040407A discloses a clamp and a photovoltaic module mounting frame. A through hole is provided in the middle of the clamp, and clamping openings are provided on both sides of the front end of the clamp, through which the side frame and the purlin are clamped and fixed. When disassembling the clamp, the clamping opening needs to be expanded so that the clamping opening releases the side frame and the purlin. Since the clamp is generally made of metal material, it is difficult to disassemble by hand. Using some existing tools, such as screwdrivers, to expand the clamping opening easily damages the side frame and the purlin, and the disassembly efficiency is also low.
[0004] Therefore, it is urgent to propose a disassembly pliers to solve the above-mentioned technical problems. Utility Model Content
[0005] The utility model provides a disassembly pliers, which can realize the rapid disassembly of the clamp without damaging the side frame and the purlin, and the disassembly is labor-saving, can be used for clamps of different shapes, and has high universality.
[0006] To achieve this purpose, the utility model adopts the following technical solutions:
[0007] The disassembly pliers are used to open the clamping opening of the clamp to be disassembled, and include two pliers bodies connected together by rotation, wherein the ends of the two pliers bodies located behind the rotation center are handle ends driven by external force, and the ends located in front of the rotation center are inner support ends used to open the clamping opening, and each inner support end is detachably connected to an inner support member;
[0008] The two handle ends can drive the two inner support ends to separate from each other under the drive of external force, so that the two inner support members abut against the two ends of the clamp close to the clamping port, and the two ends are separated from each other, and the contact between the inner support member and the ends is line contact.
[0009] Optionally, when the two handle ends are brought closer to each other, the two inner support ends are moved away from each other to expand the clamping opening.
[0010] Optionally, a limiting member is provided on one of the two handle ends, and the limiting member can abut against a side wall of the other handle end to limit the two handle ends from further approaching each other.
[0011] Optionally, the handle end is provided with an elongated hole extending along the length direction of the handle end, and the limiting member includes a bolt and a nut, and the bolt passes through the elongated hole and is connected to the nut.
[0012] Optionally, a limit baffle is provided on one of the two inner support ends, and the limit baffle can abut against the side wall of the other inner support end to limit the two inner support ends from further approaching; when the limit baffle abuts against the side wall of the other inner support end, the distance between the two inner support ends is greater than the total thickness of the workpiece clamped by the clamp.
[0013] Optionally, one of the two pliers bodies is a first pliers body, and the other is a second pliers body, the angle between the inner support end of the first pliers body and the handle end is a, the angle between the inner support end of the second pliers body and the handle end is b, and a and b satisfy: a<b≤90°.
[0014] Optionally, the disassembly pliers further include a rotating connection piece, and a rotating connection hole is provided at the rotation center of the two pliers bodies. The rotating connection piece is passed through the two rotating connection holes, and the rotating connection piece is detachable.
[0015] Optionally, a mounting groove is provided on the inner support member, and the mounting groove is interference fit with the inner support end.
[0016] Optionally, the inner support end includes a main body and an installation section arranged at the end of the main body, a limiting surface is formed between the installation section and the main body, the limiting surfaces of the two pliers bodies are located in the same plane, the installation groove is interference fit with the installation section, and the side wall of the inner support member abuts against the limiting surface.
[0017] Optionally, the inner support member includes an inner support surface, and the inner support surface is a curved surface, and the curved surface can be fitted to the clamp.
[0018] Beneficial effects of the utility model:
[0019] The utility model provides a disassembly pliers, comprising two pliers bodies connected together by rotation, wherein one end of the two pliers bodies located behind the rotation center is a handle end, and one end located in front of the rotation center is an inner support end. When disassembling the clamp, first adjust the distance between the two inner support ends so that the two inner support ends extend into the clamp, and make the inner support pieces on the inner support ends abut against the end of the clamp close to the clamping opening, and then drive the handle end to drive the two inner support ends away from each other through external force, and the two inner support ends moving away from each other will drive the two inner support pieces to move away from each other synchronously, so that the two inner support pieces jointly separate the end of the clamp close to the clamping opening, thereby achieving the purpose of expanding the clamping opening, and the clamp can be disassembled after the clamping opening is expanded. That is, the disassembly pliers can realize the rapid disassembly of the clamp, and will not touch the side frame and purlins during the disassembly process, so the side frame and purlins will not be damaged.
[0020] By setting the contact between the inner support member and the end portion as line contact, compared with point contact, the contact area is larger, and more effort is saved during the process of disassembling the clamp.
[0021] By arranging the inner support piece to be detachable, suitable inner support pieces can be replaced according to the shapes of different clamps, thereby improving the universality of the disassembly pliers. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.
[0023] Figure 1 It is an assembly drawing of the side frame, purlins and clamps in the prior art;
[0024] Figure 2 It is a structural schematic diagram of the disassembly pliers provided by an embodiment of the utility model from a viewing angle;
[0025] Figure 3 This is a front view of the disassembly pliers provided by the embodiment of the utility model when the two inner support ends are closed;
[0026] Figure 4 It is a schematic diagram of the disassembly pliers provided by the embodiment of the utility model extending into the clamp;
[0027] Figure 5 This is a front view of the disassembly pliers provided by the embodiment of the utility model when the two inner support ends are opened;
[0028] Figure 6 It is a structural schematic diagram of the disassembly pliers provided by an embodiment of the utility model from another perspective;
[0029] Figure 7 It is a structural schematic diagram of the inner support member provided by the embodiment of the utility model;
[0030] Figure 8 It is a partial schematic diagram of the second clamp body provided by the embodiment of the utility model.
[0031] In the figure:
[0032] 10. Clamp; 11. Clamping opening; 12. Through hole; 20. Side frame; 30. Purlin;
[0033] 100, pliers body; 101, first pliers body; 102, second pliers body; 110, handle end; 111, long strip hole; 120, inner support end; 1201, main body; 1202, mounting section; 1203, limit surface; 121, limit baffle; 130, inner support member; 131, mounting groove; 132, inner support surface; 140, rotation connection hole;
[0034] 200, stopper; 210, bolt; 220, nut;
[0035] 300. Rotate the connecting piece. DETAILED DESCRIPTION
[0036] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0037] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0038] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0039] In the description of this embodiment, the terms "upper", "lower", "left", "right" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0040] This embodiment provides a disassembly pliers, which can realize the rapid disassembly of the clamp without damaging the side frame and the purlin, and the disassembly is labor-saving. It can be used for clamps of different shapes and has high universality.
[0041] like Figure 1 As shown, in a possible embodiment, the above-mentioned disassembly pliers are used to disassemble the installation clamp 10 of the side frame 20 and the purlin 30 of the photovoltaic module, and a through hole 12 is provided in the middle of the clamp 10, and two clamping openings 11 are provided at one end of the clamp 10 which are symmetrical with respect to the axis of the through hole 12, and the clamping openings 11 are connected to the through hole 12, and the side frame 20 and the purlin 30 are clamped and fixed by the two clamping openings 11.
[0042] Specifically, Figure 2-Figure 4 As shown, the disassembly pliers include two pliers bodies 100 connected together by rotation, one end of the two pliers bodies 100 located behind the rotation center is a handle end 110 driven by external force, and the other end located in front of the rotation center is an inner support end 120 used to open the clamping opening, and each inner support end 120 is detachably connected with an inner support member 130. The two handle ends 110 can drive the two inner support ends 120 to separate from each other under the drive of external force, so that the two inner support members 130 abut against the two ends of the clamp near the clamping opening, and the two ends are separated from each other, and the contact between the inner support member 130 and the end is a line contact.
[0043] Use these removal pliers to remove Figure 1 The specific process of the fixture 10 shown is as follows:
[0044] First, adjust the distance between the two inner support ends 120 so that the two inner support ends 120 extend into the through hole 12 of the clamp 10, and make the inner support member 130 on the inner support end 120 abut against the end of the clamp 10 close to the clamping opening 11, that is, abut against the inner wall of the through hole 12 close to the clamping opening 11;
[0045] Then, the handle end 110 is driven by external force to drive the two inner support ends 120 away from each other. The two inner support ends 120 moving away from each other will drive the two inner support members 130 to move away from each other synchronously, so that the two inner support members 130 jointly separate the end of the clamp 10 close to the clamping opening 11, thereby achieving the purpose of enlarging the clamping opening 11. After the clamping opening 11 is enlarged, the clamp 10 can be removed by moving the disassembly pliers.
[0046] The disassembly pliers provided in this embodiment can realize the rapid disassembly of the clamp, and will not touch the side frame 20 and the purlin 30 during the disassembly process, so the side frame 20 and the purlin 30 will not be damaged. By setting the contact between the inner support member 130 and the end as line contact, the contact area is larger than point contact, and it is more labor-saving in the process of disassembling the clamp. By setting the inner support member 130 to be detachable, the appropriate inner support member 130 can be replaced according to the shape of different clamps, thereby improving the universality of the disassembly pliers.
[0047] It is worth noting that, in addition to being used for disassembling the above-mentioned clamp 10, the disassembly pliers can also be used for other clamps that need to expand the clamping opening. In a possible embodiment, when disassembling a clamp of other structures, the inner support end 120 can be extended into the clamping opening, so that the inner support member 130 abuts against the side wall of the clamp for forming the clamping opening. That is, the disassembly pliers are flexible in use, and the disassembly method of the clamp can be flexibly adjusted according to the disassembly needs.
[0048] Optionally, continue to see Figure 2 and Figure 3 In this embodiment, when the two handle ends 110 are close to each other, the two inner support ends 120 are moved away from each other to expand the clamping opening. In this way, during the process of disassembling the clamp, the thumb of the operator's hand abuts against one of the pliers 100, and the other four fingers abut against the other pliers 100, and the two inner support ends 120 can be moved away from each other by squeezing hard to expand the clamping opening. It is convenient to apply force and can be operated with one hand, which improves the efficiency of disassembling the clamp and reduces the difficulty of disassembling the clamp.
[0049] Furthermore, if Figure 2 , Figure 3 and Figure 5As shown, one of the two handle ends 110 is provided with a stopper 200, and the stopper 200 can abut against the side wall of the other handle end 110 to limit the two handle ends 110 from getting closer. When the two handle ends 110 are held tightly by hand, so that one of the handle ends 110 drives the stopper 200 thereon to abut against the other handle end 110, it indicates that the clamping opening of the clamp has been expanded to the required size, and the clamp can be easily removed. That is, the setting of the stopper 200 has a reminder effect on the operator, preventing the operator from wasting energy by expanding the clamping opening excessively, thereby reducing the operator's work intensity.
[0050] It is worth noting that when the disassembly pliers are used to disassemble Figure 1 In the clamp 10 shown, when the limiting member 200 abuts against the side wall of the other handle end 110, the maximum distance between the two inner support members 130 should be greater than the inner diameter of the through hole 12 to ensure that the clamping opening 11 is expanded.
[0051] Optionally, continue to see Figure 2 The handle end 110 is provided with an elongated hole 111 extending along the length direction of the handle end 110. The stopper 200 includes a bolt 210 and a nut 220. The bolt 210 is passed through the elongated hole 111 and connected to the nut 220. When the two handle ends 110 approach each other, the bolt 210 on the handle end 110 with the bolt 210 can abut against the side wall of the other handle end 110 to limit the two handle ends 110 from approaching each other. With such a configuration, the bolt 210 can be fixed at any position in the extending direction of the elongated hole 111 by the nut 220 to adjust the shortest distance between the two handle ends 110, that is, to adjust the farthest distance between the two inner support members 130, so that it can be applied to various types of clamps and has high universality.
[0052] Furthermore, if Figure 6 As shown, a limit baffle 121 is provided on one of the two inner support ends 120, and the limit baffle 121 can abut against the side wall of the other inner support end 120 to limit the two inner support ends 120 from further approaching. In addition, when the limit baffle 121 abuts against the side wall of the other inner support end 120, the distance between the two inner support ends 120 is greater than the total thickness of the workpiece clamped by the clamp. With such a configuration, when the two inner support ends 120 are extended into the clamp, the workpiece clamped by the clamp will enter the gap between the two inner support ends 120 to ensure that the inner support ends 120 can be extended into place, thereby improving the reliability of the disassembly clamp of the disassembly pliers. In addition, the configuration of the limit baffle 121 can facilitate the operator to adjust the disassembly pliers to the initial working state, thereby reducing the difficulty of operation.
[0053] like Figure 4 As shown, use this removal pliers to remove Figure 1In the clamp 10 shown, when the limit stopper 121 abuts against the side wall of the other inner support end 120, the distance between the two inner support ends 120 is greater than the total thickness of the side frame 20 and the purlin 30. The distance between the two inner support members 130 is smaller than the inner diameter of the through hole 12 to ensure that the two inner support members 130 can enter the through hole 12.
[0054] Further, see Figure 2 and Figure 3 One of the two clamp bodies 100 is the first clamp body 101, and the other is the second clamp body 102. The angle between the inner support end 120 of the first clamp body 101 and the handle end 110 is a, and the angle between the inner support end 120 of the second clamp body 102 and the handle end 110 is b, and a and b satisfy: a<b≤90°. In this way, while ensuring that the first clamp body 101 and the second clamp body 102 can reliably expand the clamping mouth, it can avoid the photovoltaic component on the top of the inner support end 120 from interfering with the operation of the handle, reducing the difficulty of disassembly.
[0055] In this embodiment, the included angle b between the inner supporting end 120 of the second pliers body 102 and the handle end 110 is 90°.
[0056] Furthermore, if Figure 2 and Figure 8 As shown, the disassembly pliers further include a rotating connection member 300. The rotation centers of the two pliers bodies 100 are each provided with a rotating connection hole 140. The rotating connection member 300 is passed through the two rotating connection holes 140. The rotating connection member 300 is detachable. The rotation connection of the two pliers bodies 100 is achieved by arranging the cooperation between the rotating connection member 300 and the rotating connection hole 140, and the rotation smoothness is better. By arranging the rotating connection member 300 to be detachable, the disassembly and maintenance between the two pliers bodies 100 is facilitated.
[0057] Optionally, in one possible embodiment, the rotating connector 300 is a bolt and nut assembly. In another possible embodiment, the rotating connector 300 may also be a pin and cotter pin assembly. In other embodiments, the structure of the rotating connector 300 may also be other, which can be set according to actual needs, and this application does not make specific limitations.
[0058] Alternatively, if Figure 7 and Figure 8 As shown, in this embodiment, the inner support member 130 is provided with a mounting groove 131, and the mounting groove 131 is interference-fitted with the inner support end 120. Such a configuration facilitates the installation and replacement of the inner support member 130.
[0059] Further, see Figure 8The inner support end 120 includes a main body 1201 and a mounting section 1202 disposed at the end of the main body 1201. A limiting surface 1203 is formed between the mounting section 1202 and the main body 1201. The limiting surfaces 1203 of the two pliers 100 are located in the same plane. The mounting groove 131 is interference-fitted with the mounting section 1202. The side wall of the inner support member 130 abuts against the limiting surface 1203. By limiting the installation of the inner support member 130 through the limiting surface 1203, the installation accuracy and efficiency of the inner support member 130 can be improved. By setting the limiting surfaces 1203 of the two pliers 100 in the same plane, the two inner support members 130 can be arranged relative to each other, so that when the clamp is disassembled, the points of action of the two inner support members 130 on the clamp correspond to each other, which can make the disassembly more labor-saving.
[0060] Optionally, continue to see Figure 7 In this embodiment, the inner support member 130 includes an inner support surface 132, which contacts the clamp during the process of disassembling the clamp, and the inner support surface 132 is a curved surface that can fit the clamp. Figure 1 Of course, in other embodiments, the shape of the inner support surface 132 can also be set to other shapes, which can be matched with the shape of the fixture.
[0061] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.
Claims
1. Disassembly pliers, used to open the clamping opening of the clamp to be disassembled, characterized in that: The invention comprises two pliers (100) connected together in rotation, wherein one end of the two pliers (100) located behind the rotation center is a handle end (110) driven by an external force, and one end located in front of the rotation center is an inner support end (120) used to open the clamping opening, and each inner support end (120) is detachably connected to an inner support member (130); The two handle ends (110) can drive the two inner support ends (120) to separate from each other under the drive of external force, so that the two inner support members (130) abut against the two end portions of the clamp close to the clamping opening, and the two end portions are separated from each other, and the contact between the inner support member (130) and the end portions is line contact.
2. The disassembly pliers according to claim 1, characterized in that: When the two handle ends (110) are moved closer to each other, the two inner support ends (120) are moved away from each other to expand the clamping opening.
3. The disassembly pliers according to claim 2, characterized in that: A limiting member (200) is provided on one of the two handle ends (110), and the limiting member (200) can abut against a side wall of the other handle end (110) to limit the two handle ends (110) from further approaching each other.
4. The disassembly pliers according to claim 3, characterized in that: The handle end (110) is provided with an elongated hole (111) extending along the length direction of the handle end (110); the limiting member (200) comprises a bolt (210) and a nut (220); the bolt (210) is passed through the elongated hole (111) and is connected to the nut (220).
5. The disassembly pliers according to claim 1, characterized in that: A limit baffle (121) is provided on one of the two inner support ends (120), and the limit baffle (121) can abut against the side wall of the other inner support end (120) to limit the two inner support ends (120) from further approaching; when the limit baffle (121) abuts against the side wall of the other inner support end (120), the distance between the two inner support ends (120) is greater than the total thickness of the workpiece clamped by the clamp.
6. The disassembly pliers according to claim 1, characterized in that: One of the two pliers (100) is a first pliers body (101), and the other is a second pliers body (102); an angle a is defined between the inner support end (120) of the first pliers body (101) and the handle end (110); an angle b is defined between the inner support end (120) of the second pliers body (102) and the handle end (110); and a and b satisfy the relationship a<b≤90°.
7. The disassembly pliers according to claim 1, characterized in that: The disassembly pliers further comprise a rotating connection member (300), the rotation centers of the two pliers bodies (100) are each provided with a rotating connection hole (140), the rotating connection member (300) is passed through the two rotating connection holes (140), and the rotating connection member (300) is detachable.
8. The disassembly pliers according to any one of claims 1 to 7, characterized in that: The inner support member (130) is provided with a mounting groove (131), and the mounting groove (131) is interference-fitted with the inner support end (120).
9. The disassembly pliers according to claim 8, characterized in that: The inner support end (120) comprises a main body (1201) and a mounting section (1202) arranged at the end of the main body (1201); a limiting surface (1203) is formed between the mounting section (1202) and the main body (1201); the limiting surfaces (1203) of the two pliers bodies (100) are located in the same plane; the mounting groove (131) is interference fit with the mounting section (1202); and the side wall of the inner support member (130) abuts against the limiting surface (1203).
10. The disassembly pliers according to any one of claims 1 to 7, characterized in that: The inner support member (130) comprises an inner support surface (132), and the inner support surface (132) is a curved surface, and the curved surface can be fitted to the clamp.
