Gripping clamp for combination of battery box cover and tray

By designing a battery box cover and pallet combination fixture that includes clamping, latch, ranging and automatic code scanning systems, the problems of gripping instability and low efficiency in the prior art are solved, and the battery box cover and pallet are realized. Efficient one-time grab and improve.

CN222244834UActive Publication Date: 2024-12-27SHANGHAI SK SPECIAL MACHINERY CO LTD
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Patent Information

Application Number
CN202421021968.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-27
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The existing battery module assembly fixture cannot ensure stability when grabbing the battery box cover and tray, which can easily cause the items to deform, and it is inefficient and takes a long working time.

Method used

A battery box cover and pallet combination grab clamp including frame, robot flange, clamping mechanism, latch mechanism, ranging system, product in-position detection system and automatic code scanning system was designed to control the frame through a six-axis robot. Move, the clamping mechanism clamps the battery box cover, the latch mechanism locks the tray, the suction cup absorbs the battery box cover, and the automatic scanning code system confirms the tray information to achieve one-time grabbing and lifting.

Benefits of technology

It improves the grab efficiency of the battery cover and pallet, reduces the time loss during the grab process, and ensures product stability and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a grabbing clamp for a combination of a battery box cover and a tray, which belongs to the technical field of battery module assembly clamps and comprises a frame, a robot flange is fixedly mounted on the frame, and the frame is connected with a six-axis robot through the robot flange. Clamping mechanisms and plug pin mechanisms are arranged at four corners of the frame, a plurality of suction cups are fixedly installed below the frame, a distance measuring system and a product in-place detection system are fixedly installed on the right side of the frame, the product in-place detection system is located on the rear side of the distance measuring system, and an automatic code scanning system is installed on the left side of the frame. By means of the mode, the grabbing clamp for the combination of the battery box cover and the tray can quickly confirm the attribute and the position of the tray, the battery box cover and the tray can be grabbed at a time, time loss in the grabbing process is reduced, and production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery module assembly fixtures, in particular to a combined body grabbing fixture of a battery box cover and a tray. Background Art

[0002] In the battery module assembly automation industry, the grabbing fixture is an indispensable device; the fixture is a device used to fix the processing object in the mechanical manufacturing process so that it occupies the correct position to accept construction or inspection. The fixture used to clamp and grab the combination of the battery box cover and the tray is called the battery box cover and tray combination grabbing fixture.

[0003] For example, Chinese patent CN209351371U discloses a battery box grasping device, comprising: a pair of grasping clamps, used to grasp the battery box from both sides of the top of the battery box; an electromagnetic drive mechanism, connected to the grasping clamps, used to drive the grasping clamps to grasp the battery box; a linear guide rail, used to support the grasping clamps and the electromagnetic drive mechanism, and the electromagnetic drive mechanism drives the grasping clamps to move along the linear guide rail.

[0004] However, the technology has the following problems: it cannot guarantee stability when grabbing objects, the objects may be deformed when grabbing objects, and the battery box cover and the tray are grabbed separately, which takes a long time and has low efficiency.

[0005] Based on this, the utility model designs a combined body grabbing fixture of a battery box cover and a tray to solve the above problems. Utility Model Content

[0006] In view of the above-mentioned shortcomings of the prior art, the utility model provides a combined grabbing fixture of a battery box cover and a tray.

[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] A combined grabbing fixture of a battery box cover and a tray comprises a frame, a robot flange is fixedly mounted on the frame, and a six-axis robot is connected to the frame via the robot flange;

[0009] The four corners of the frame are provided with clamping mechanisms and latch mechanisms, a plurality of suction cups are fixedly installed at the bottom of the frame, a distance measuring system and a product presence detection system are fixedly installed on the right side of the frame, the product presence detection system is located at the rear side of the distance measuring system, and an automatic code scanning system is installed on the left side of the frame.

[0010] Furthermore, taking one of the clamping mechanisms as an example, the clamping mechanism includes a clamping cylinder, a fixing seat 1, a gasket 1, a support block, a clamping block, a gasket 2, a clamping connector and a pressure block. The fixing seat 1 is fixedly installed on one side of the frame, the clamping cylinder is fixedly installed on one side of the fixing seat 1, the gasket 1 is fixedly installed between the fixing seat 1 and the support block, the clamping connector and the pressure block are fixedly connected, the connection between the clamping connector and the pressure block is fixedly connected to the output end of the clamping cylinder, and the gasket 2 is fixedly installed between the clamping block and the clamping connector.

[0011] Furthermore, the clamping cylinder is a clamping lever cylinder.

[0012] Furthermore, taking one of the latch mechanisms as an example, the latch mechanism includes a locking cylinder, a cylinder mounting plate, a connecting rod, a sensor, a bracket, a profile, a connecting plate, a second fixing seat, an adjusting block, an adjusting bolt and a third gasket. The locking cylinder is fixedly mounted on the cylinder mounting plate, four connecting rods are provided and are all fixedly mounted between the cylinder mounting plate and the connecting plate, the side walls of the cylinder mounting plate and the connecting plate are fixedly connected to the profile, the bracket is slidingly connected to the side wall of the profile, the sensor is fixedly mounted on one side of the bracket, the connecting plate is fixedly mounted on the second fixing seat, the third gasket is fixedly mounted between the frame and the second fixing seat, and one side of the second fixing seat is detachably connected to the adjusting block by an adjusting bolt.

[0013] Furthermore, the sensors and brackets are provided in two groups and are arranged on the profile.

[0014] Furthermore, the latch mechanism also includes a shaft ring, a floating joint, a latch, a bushing and an end cover, the bushing is fixedly installed inside the fixed seat two, the end cover is fixedly installed on the end of the fixed seat two, the latch is slidably connected to the inside of the bushing, the top end of the latch is fixedly connected to the output end of the locking cylinder through the floating joint, and the shaft ring is fixedly connected to the end of the latch.

[0015] Furthermore, the automatic code scanning system includes a fixed block, an adjusting rod 1, a connecting block 1, an adjusting rod 2, a connecting block 2, an adjusting rod 3 and a connecting block 3, wherein the fixed block is fixedly connected to the left side of the frame, one end of the adjusting rod 1 is fixedly mounted on the fixed block, the other end of the adjusting rod 1 is slidably connected to the connecting block 1, the connecting block 1 is slidably connected to one end of the adjusting rod 2, the other end of the adjusting rod 2 is slidably connected to the connecting block 2, the connecting block 2 is slidably connected to one end of the adjusting rod 3, and the other end of the adjusting rod 3 is slidably connected to the connecting block 3.

[0016] Furthermore, the automatic code scanning system also includes a protective cover and a code scanning device, wherein the protective cover is fixedly mounted on the connecting block three, and the code scanning device is fixedly mounted inside the protective cover.

[0017] The utility model has the following technical effects:

[0018] When the utility model is in use, after the battery box cover and the pallet arrive at the specified position, the automatic code scanning system scans the pallet for confirmation, the product presence detection system detects that the battery box cover is on the pallet, and then the distance measuring system measures the distance of the pallet. When the distance measuring system obtains the correct distance, the six-axis robot controls the frame to move to the grasping position, and then the latch mechanism locks the pallet, the clamping mechanism clamps the battery box cover, the suction cup absorbs the battery box cover, and the six-axis robot grasps the combination of the battery box cover and the pallet, lifts it and moves it to the specified position. The utility model can grasp the battery box cover and the pallet at one time, reduces the time loss in the grasping process, and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 A three-dimensional diagram of a combined grabbing fixture of a battery box cover and a tray of the utility model;

[0021] Figure 2 It is a three-dimensional structural diagram of the clamping mechanism of the utility model;

[0022] Figure 3 It is a three-dimensional structural diagram of the latch mechanism of the utility model;

[0023] Figure 4 It is a cross-sectional view of the latch mechanism of the utility model;

[0024] Figure 5 It is a three-dimensional structural diagram of the automatic code scanning system of the present utility model.

[0025] The numbers in the figure represent:

[0026] 1. Robot flange; 2. Frame; 3. Clamping mechanism; 4. Latch mechanism; 5. Suction cup; 6. Distance measurement system; 7. Product in-place detection system; 8. Automatic code scanning system; 9. Clamping cylinder; 10. Fixed seat 1; 11. Gasket 1; 12. Support block; 13. Clamping block; 14. Gasket 2; 15. Pressing connector; 16. Pressing block; 17. Locking cylinder; 18. Cylinder mounting plate; 19. Connecting rod; 20. Sensor; 2 1. Bracket; 22. Profile; 23. Connecting plate; 24. Fixed seat 2; 25. Adjusting block; 26. Adjusting bolt; 27. Gasket 3; 28. Shaft collar; 29. ​​Floating joint; 30. Latch; 31. Bushing; 32. End cover; 33. Fixed block; 34. Adjusting rod 1; 35. Connecting block 1; 36. Adjusting rod 2; 37. Connecting block 2; 38. Adjusting rod 3; 39. Connecting block 3; 40. Protective cover; 41. Code scanning device. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] The utility model is further described below in conjunction with embodiments.

[0029] The terms “left”, “right”, “front”, “back”, “up” and “down” mentioned in the following description are oriented in the viewing direction of the front view.

[0030] Example 1

[0031] Please refer to the instruction manual Figure 1-5 , a combined grasping fixture of a battery box cover and a tray, comprising a frame 2, a robot flange 1 is fixedly mounted on the frame 2, and the frame 2 is connected to a six-axis robot through the robot flange 1;

[0032] The four corners of the frame 2 are provided with a clamping mechanism 3 and a latch mechanism 4, a plurality of suction cups 5 are fixedly installed at the bottom of the frame 2, a distance measuring system 6 and a product presence detection system 7 are fixedly installed on the right side of the frame 2, the product presence detection system 7 is located on the rear side of the distance measuring system 6, and an automatic code scanning system 8 is installed on the left side of the frame 2.

[0033] After the battery box cover and the pallet arrive at the specified position, the automatic scanning system 8 scans the pallet for confirmation, the product presence detection system 7 detects that the battery box cover is on the pallet, and then the distance measuring system 6 measures the distance of the pallet. When the distance measuring system 6 obtains the correct distance, the six-axis robot controls the frame 2 to move to the grasping position, and then the latch mechanism 4 locks the pallet, the clamping mechanism 3 clamps the battery box cover, and the suction cup 5 absorbs the battery box cover. The six-axis robot thereby grasps the combination of the battery box cover and the pallet, lifts it and moves it to the specified position. The utility model can grasp the battery box cover and the pallet at one time, reduces the time loss in the grasping process, and improves the production efficiency.

[0034] Example 2

[0035] like Figure 1-5 As shown, as a preferred embodiment of the utility model, taking one of the clamping mechanisms 3 as an example, the clamping mechanism 3 includes a clamping cylinder 9, a fixing seat 10, a gasket 11, a support block 12, a clamping block 13, a gasket 14, a clamping connector 15 and a pressure block 16. The fixing seat 10 is fixedly installed on one side of the frame 2, the clamping cylinder 9 is fixedly installed on one side of the fixing seat 10, the gasket 11 is fixedly installed between the fixing seat 10 and the support block 12 to adjust the distance between the two, the clamping connector 15 and the pressure block 16 are fixedly connected, and the connection between the clamping connector 15 and the pressure block 16 is fixedly connected to the output end of the clamping cylinder 9, and the gasket 2 14 is fixedly installed between the clamping block 13 and the clamping connector 15 to adjust the distance between the two.

[0036] The clamping cylinder 9 is a clamping lever cylinder.

[0037] Taking one of the latch mechanisms 4 as an example, the latch mechanism 4 includes a locking cylinder 17, a cylinder mounting plate 18, a connecting rod 19, a sensor 20, a bracket 21, a profile 22, a connecting plate 23, a second fixing seat 24, an adjusting block 25, an adjusting bolt 26 and a third gasket 27. The locking cylinder 17 is fixedly mounted on the cylinder mounting plate 18. Four connecting rods 19 are provided and are fixedly mounted between the cylinder mounting plate 18 and the connecting plate 23. The side walls of the cylinder mounting plate 18 and the connecting plate 23 are fixedly connected to the profile 22. Then, the bracket 21 is slidably connected to the side wall of the profile 22, the sensor 20 is fixedly installed on one side of the bracket 21, the bracket 21 can be adjusted on the profile 22, so as to adjust the position of the sensor 20, the connecting plate 23 is fixedly installed on the second fixing seat 24, the gasket three 27 is fixedly installed between the frame 2 and the second fixing seat 24, and is used to adjust the distance between the two, one side of the second fixing seat 24 is detachably connected to the adjusting block 25 by the adjusting bolt 26, and the adjusting bolt 26 adjusts the distance between the second fixing seat 24 and the adjusting block 25.

[0038] The locking cylinder 17 drives the latch 30 to position the pallet. The latch 30 is arranged in the cavity of the second fixing seat 24. When the transport box cover and the pallet are lifted, the locking cylinder 17 does not bear the radial force applied by the pallet. Most of its pressure is borne by the second fixing seat 24, which greatly reduces the pressure on the locking cylinder 17 and extends the service life of the cylinder.

[0039] The sensors 20 and brackets 21 are provided in two groups and are arranged on the profile 22 .

[0040] The latch mechanism 4 also includes a collar 28, a floating joint 29, a latch 30, a bushing 31 and an end cover 32. The bushing 31 is fixedly installed inside the fixing seat 24, and the end cover 32 is fixedly installed at the end of the fixing seat 24. The latch 30 is slidably connected to the inside of the bushing 31. The top end of the latch 30 is fixedly connected to the output end of the locking cylinder 17 through the floating joint 29, and the collar 28 is fixedly connected to the end of the latch 30.

[0041] The sensor 20 is used to detect the position of the collar 28 , thereby confirming the extended and retracted positions of the piston rod of the locking cylinder 17 .

[0042] When the distance measuring system 6 obtains the correct distance, the frame 2 moves to the grasping position, at which time the piston rod of the locking cylinder 17 extends, thereby driving the latch 30 to extend. After the latch 30 reaches the specified position and matches with the pin hole on the pallet, the locking device of the locking cylinder 17 locks the piston rod to prevent the latch 30 from moving during transportation. At the same time, after the sensor 20 receives the signal, the output end of the clamping cylinder 9 drives the clamping block 13 to rotate to press the edge of the battery box cover against the support block 12, thereby clamping the battery box cover. At the same time, the suction cup 5 passes through the pallet to absorb the battery box cover and fix the battery box cover on the pallet to absorb the battery box cover and prevent it from deformation. The clamping cylinder 9 will feedback the clamping signal, and then the six-axis robot grabs the combination of the battery box cover and the pallet, lifts it and moves it to the specified position.

[0043] Example 3

[0044] like Figure 1-5 As shown, as a preferred embodiment of the utility model, the automatic code scanning system 8 includes a fixed block 33, an adjusting rod 1 34, a connecting block 1 35, an adjusting rod 2 36, a connecting block 2 37, an adjusting rod 3 38 and a connecting block 3 39, the fixed block 33 is fixedly connected to the left side of the frame 2, one end of the adjusting rod 1 34 is fixedly mounted on the fixed block 33, the other end of the adjusting rod 1 34 is slidably connected to the connecting block 1 35, the connecting block 1 35 is slidably connected to one end of the adjusting rod 2 36, the other end of the adjusting rod 2 36 is slidably connected to the connecting block 2 37, the connecting block 2 37 is slidably connected to one end of the adjusting rod 3 38, and the other end of the adjusting rod 3 38 is slidably connected to the connecting block 3 39.

[0045] The automatic code scanning system 8 also includes a shield 40 and a code scanning device 41. The shield 40 is fixedly installed on the connecting block 39, and the code scanning device 41 is fixedly installed inside the shield 40. The shield 40 is used to scan the QR code on the pallet to confirm the pallet information.

[0046] The shield 40 is adjusted to a suitable position by adjusting the positions of the connecting block 1 35, the connecting block 2 37, and the connecting block 3 39 on the adjusting rod 1 34, the adjusting rod 2 36, and the adjusting rod 3 38, and then the connecting block 1 35, the connecting block 2 37, and the connecting block 3 39 are locked in sequence by bolts, and then the scanning device 41 scans the pallet to confirm the information.

[0047] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A battery box cover and tray combination gripping fixture, comprising a frame (2), characterized in that: A robot flange (1) is fixedly mounted on the frame (2), and the frame (2) is connected to a six-axis robot via the robot flange (1); The four corners of the frame (2) are provided with a clamping mechanism (3) and a latch mechanism (4); a plurality of suction cups (5) are fixedly installed below the frame (2); a distance measuring system (6) and a product presence detection system (7) are fixedly installed on the right side of the frame (2); the product presence detection system (7) is located at the rear side of the distance measuring system (6); and an automatic code scanning system (8) is installed on the left side of the frame (2).

2. The battery box cover and tray combination grabbing fixture according to claim 1, characterized in that: Taking one of the clamping mechanisms (3) as an example, the clamping mechanism (3) comprises a clamping cylinder (9), a fixing seat (10), a gasket (11), a support block (12), a clamping block (13), a gasket (14), a clamping connector (15) and a pressure block (16); the fixing seat (10) is fixedly mounted on one side of the frame (2); the clamping cylinder (9) is fixedly mounted on one side of the fixing seat (10); the gasket (11) is fixedly mounted between the fixing seat (10) and the support block (12); the clamping connector (15) and the pressure block (16) are fixedly connected; the connection between the clamping connector (15) and the pressure block (16) is fixedly connected to the output end of the clamping cylinder (9); and the gasket (14) is fixedly mounted between the clamping block (13) and the clamping connector (15).

3. The combined body grabbing fixture of the battery box cover and the tray according to claim 2, characterized in that: The clamping cylinder (9) is a clamping lever cylinder.

4. The battery box cover and tray combination grabbing fixture according to claim 3, characterized in that: Taking one of the latch mechanisms (4) as an example, the latch mechanism (4) comprises a locking cylinder (17), a cylinder mounting plate (18), a connecting rod (19), a sensor (20), a bracket (21), a profile (22), a connecting plate (23), a second fixing seat (24), an adjusting block (25), an adjusting bolt (26) and a third gasket (27). The locking cylinder (17) is fixedly mounted on the cylinder mounting plate (18), and four connecting rods (19) are provided and are all fixedly mounted on the cylinder mounting plate (18) and The cylinder mounting plate (18) and the side wall of the connecting plate (23) are fixedly connected to the profile (22), the bracket (21) is slidably connected to the side wall of the profile (22), the sensor (20) is fixedly installed on one side of the bracket (21), the connecting plate (23) is fixedly installed on the second fixing seat (24), the gasket three (27) is fixedly installed between the frame (2) and the second fixing seat (24), and one side of the second fixing seat (24) is detachably connected to the adjusting block (25) through an adjusting bolt (26).

5. The battery box cover and tray combination grabbing fixture according to claim 4, characterized in that: The sensors (20) and brackets (21) are each provided in two groups and are arranged on the profile (22).

6. The battery box cover and tray combination grabbing fixture according to claim 5, characterized in that: The latch mechanism (4) further comprises a shaft collar (28), a floating joint (29), a latch (30), a bushing (31) and an end cover (32); the bushing (31) is fixedly mounted inside the second fixing seat (24); the end cover (32) is fixedly mounted on the end of the second fixing seat (24); the latch (30) is slidably connected to the inside of the bushing (31); the top end of the latch (30) is fixedly connected to the output end of the locking cylinder (17) via the floating joint (29); and the shaft collar (28) is fixedly connected to the end of the latch (30).

7. The combined body grabbing fixture of the battery box cover and the tray according to claim 6, characterized in that: The automatic code scanning system (8) comprises a fixed block (33), an adjusting rod 1 (34), a connecting block 1 (35), an adjusting rod 2 (36), a connecting block 2 (37), an adjusting rod 3 (38) and a connecting block 3 (39), wherein the fixed block (33) is fixedly connected to the left side of the frame (2), one end of the adjusting rod 1 (34) is fixedly mounted on the fixed block (33), the other end of the adjusting rod 1 (34) is slidably connected to the connecting block 1 (35), the connecting block 1 (35) is slidably connected to one end of the adjusting rod 2 (36), the other end of the adjusting rod 2 (36) is slidably connected to the connecting block 2 (37), the connecting block 2 (37) is slidably connected to one end of the adjusting rod 3 (38), and the other end of the adjusting rod 3 (38) is slidably connected to the connecting block 3 (39).

8. The combined body grabbing fixture of the battery box cover and the tray according to claim 7, characterized in that: The automatic code scanning system (8) further comprises a protective cover (40) and a code scanning device (41), wherein the protective cover (40) is fixedly mounted on the connecting block three (39), and the code scanning device (41) is fixedly mounted inside the protective cover (40).