Dicing machine for prefabricated vegetables

By introducing screening components and cleaning systems into the pre-made dish diced machine, the problems of diced vegetable screening and hygiene are solved, effective classification of diced vegetable and cleaning of conveyor belts are achieved, and the consistency and hygiene of dish production are improved.

CN222245015UActive Publication Date: 2024-12-27XILINGOL LEAGUE QINMU FOOD CO LTD
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Patent Information

Application Number
CN202421091192.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2024-12-27
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

It is difficult to screen diced vegetables of different sizes after cutting with existing pre-made dishes, resulting in poor consistency in subsequent dishes, and the vegetable residues on the conveyor belt are prone to stick to the juice, affecting hygiene.

Method used

A pre-made diced cushion machine is designed, which includes a vegetable cutting box, screening components, conveyor belt, vegetable collection box and cleaning system. The cushion is filtered and sorted and collected through screens and guide plates, and the cleaning brush is used to clean the Clean the conveyor belt with the nozzle to prevent residue from sticking.

Benefits of technology

It realizes effective screening and sorting of diced vegetables, improves the consistency of dish production, and maintains the hygiene of the conveyor belt through the cleaning system to prevent residue from rotting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dicing machine for prefabricated vegetables, and relates to the technical field of dicing of prefabricated vegetables, the dicing machine comprises a vegetable cutting box body, a dicing module is installed at the rear position in the vegetable cutting box body, a feeding port matched with the dicing module is formed in the rear position of the top end of the vegetable cutting box body, a screening assembly is arranged in the vegetable cutting box body, and the screening assembly is connected with the dicing module. Through the screening assembly, vegetable dices with different particle sizes are conveniently separated and stored, subsequent taking is facilitated, the surface of a conveying belt is conveniently brushed and cleaned, vegetable residues and vegetable juice are prevented from adhering to the conveying belt and going bad, and the problems that when a traditional dicer for the prefabricated vegetables is used, the vegetable dices with different sizes are difficult to screen, and the working efficiency is high are solved. The problems that vegetable dices of various sizes are stored in the same container, the follow-up dish making consistency is affected, vegetable residues and juice are prone to being adhered to a conveying belt and not cleaned in time, the residues are prone to being rotten, and the use hygiene is poor are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dicing of pre-prepared vegetables, in particular to a dicing machine for pre-prepared vegetables. Background Art

[0002] Pre-prepared food, also known as pre-prepared prepared food, generally refers to semi-finished products made from various agricultural, livestock, poultry and aquatic products as raw materials, seasonings and other auxiliary materials, and processed through pre-selection, preparation and other processes. Usually, pre-prepared food needs to be stored or transported under cold chain conditions for consumers or catering processors to simply heat or cook before eating. When producing pre-prepared food, a dicing machine is needed to cut stem vegetables into cubes of appropriate size for subsequent side dish manufacturing;

[0003] When in use, existing dicing machines for pre-prepared dishes usually discharge the materials directly after cutting. The structure is relatively simple, and it is difficult to screen vegetable dices of different sizes. Vegetable dices of various sizes are stored in the same container, which affects the consistency of subsequent dish production. In addition, the vegetables are usually transported by a conveyor belt during the cutting process. The vegetable residues and juices generated in the process are easy to stick to the conveyor belt. If they are not cleaned in time, the residues are likely to rot. The hygiene is poor and may affect the processing quality. Utility Model Content

[0004] The main purpose of the utility model is to provide a dicing machine for pre-prepared dishes, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A dicing machine for pre-prepared vegetables, comprising a vegetable cutting box, a dicing module is installed at the rear of the vegetable cutting box, a feed inlet matching the dicing module is arranged at the rear of the top of the vegetable cutting box, and a screening component is arranged inside the vegetable cutting box;

[0007] A conveyor belt is installed at the rear end of the cutting box body through a rotating roller, and the screening component includes a guide plate, which is movably installed at the front end of the cutting box body through a plurality of return springs, and the guide plate is located below the conveyor belt. A plurality of drop-out openings are provided through the upper and lower ends of the guide plate, and screens are provided in the drop-out openings. The filtering sizes of the plurality of screens are different, and the filtering size of the screen away from the conveyor belt is larger than the filtering size of the screen close to the conveyor belt. A material blocking plate is fixedly connected to the top end of the guide plate at both sides.

[0008] As a further solution of the utility model, a vegetable collecting box is provided inside the cutting box and below the guide plate, and the size of the vegetable collecting box is adaptively matched with the screen, and a plurality of partitions are fixedly connected inside the vegetable collecting box, and the positions of the partitions are adaptively matched with the positions of the screen.

[0009] As a further solution of the utility model, a disassembly opening matching the vegetable collection box is opened on one side of the vegetable cutting box body, and an elastic fastener matching the vegetable collection box is arranged above the disassembly opening. The vegetable collection box is movably installed in the vegetable cutting box body, and a pulling handle is arranged at the end away from the vegetable cutting box body.

[0010] As a further solution of the utility model, a cam lever matching the guide plate is rotatably installed inside the cutting box body, and a plurality of cams are arranged on the outer ring of the cam lever. A striking motor is installed on the side of the cutting box body away from the disassembly port, and the driving shaft of the striking motor is connected to one end of the cam lever.

[0011] As a further solution of the utility model, the bottom end of the guide plate is fixedly connected to rubber buffer blocks at both sides through connecting blocks, and the interior of the cutting box is provided with abutment blocks that match the rubber buffer blocks.

[0012] As a further solution of the utility model, a waste collection box is installed at the rear position inside the cutting box, and a slag discharge pipe matching the waste collection box is connected to the rear end of the cutting box. A cleaning nozzle is provided inside the cutting box and below the conveyor belt. A cleaning brush cylinder is rotatably installed inside the cutting box and behind the cleaning nozzle via a rotating rod, and the outer ring of the cleaning brush cylinder is in contact with the conveyor belt.

[0013] As a further solution of the utility model, a conveying motor is installed on the side of the vegetable cutting box body close to the striking motor, and the driving shaft of the conveying motor is transmission-connected to the rotating rod of the cleaning brush cylinder and the rotating roller of the conveyor belt through a transmission wheel set.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The utility model sets a screening component, a conveyor belt, and a dicing module to cooperate with each other. After the dicing is completed, the guide plate vibrates to filter the stem vegetable diced vegetables that fall thereon, and the filtered vegetable diced vegetables are collected by a vegetable collection box. The vegetable collection box is separated by a partition, so that vegetable diced vegetables with different particle sizes can be stored separately for subsequent use.

[0016] The unfiltered larger vegetable cubes will slide down from the end of the guide plate, so that they can be collected separately for subsequent processing, which makes it easier to cut the vegetable cubes into appropriate sizes, improve the consistency of subsequent dish manufacturing, and process the vegetable cubes with larger particle sizes separately to prevent the larger particles from mixing with each other and affecting the quality of pre-prepared dish production;

[0017] The cleaning brush cylinder and cleaning nozzle are arranged in conjunction with the conveyor belt, so that the surface of the conveyor belt can be scrubbed and cleaned to prevent vegetable residues and vegetable juice from sticking to the conveyor belt and deteriorating, thereby improving the hygiene of subsequent transportation. At the same time, the cleaning water can be discharged through the waste collection box and the slag discharge pipe, so that it is convenient for centralized treatment after cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of a pre-prepared vegetable dicing machine according to the utility model;

[0019] Figure 2 This is a cross-sectional view of the internal structure of a vegetable cutting box in the overall structure of a pre-prepared vegetable dicing machine of the utility model;

[0020] Figure 3 The utility model is a schematic diagram of the connection between the guide plate and the vegetable cutting box in the overall structure of a pre-prepared vegetable dicing machine.

[0021] In the figure: 1. Vegetable cutting box; 2. Feed inlet; 3. Dicing module; 4. Conveyor belt; 5. Screening assembly; 6. Guide plate; 7. Screen; 8. Material baffle plate; 9. Return spring; 10. Rubber buffer block; 11. Stop block; 12. Vegetable collection box; 13. Partition; 14. Cam lever; 15. Waste collection box; 16. Cleaning nozzle; 17. Cleaning brush cylinder. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] like Figure 1-3 As shown, a dicing machine for pre-prepared vegetables comprises a vegetable cutting box 1, a dicing module 3 is installed at the rear of the vegetable cutting box 1, a feed inlet 2 matching the dicing module 3 is arranged at the rear of the top of the vegetable cutting box 1, and a screening component 5 is arranged inside the vegetable cutting box 1;

[0024] A conveyor belt 4 is installed at the rear of the cutting box 1 by rotating rollers. The screening assembly 5 includes a guide plate 6, which is movably installed at the front of the cutting box 1 by a plurality of return springs 9, and the guide plate 6 is located below the conveyor belt 4. A plurality of drop-out openings are provided at the upper and lower ends of the guide plate 6, and screens 7 are provided in the drop-out openings. The filtering sizes of the plurality of screens 7 are different, and the filtering size of the screen 7 away from the conveyor belt 4 is larger than the filtering size of the screen 7 close to the conveyor belt 4. A material blocking plate 8 is fixedly connected to the top of the guide plate 6 on both sides.

[0025] In the present embodiment, a vegetable collecting box 12 is provided inside the vegetable cutting box 1 and below the guide plate 6, and the size of the vegetable collecting box 12 is adaptively matched with the screen 7, and a plurality of partitions 13 are fixedly connected to the inside of the vegetable collecting box 12, and the positions of the partitions 13 are adaptively matched with the positions of the screens 7. The vegetable collecting box 12 is used to collect fallen vegetable cubes, and the partitions 13 are used to separate the inside of the vegetable collecting box 12, and the positions of the partitions 13 are matched with the positions of the plurality of screens 7, thereby preventing vegetable cubes of different particle sizes from mixing with each other and facilitating classified collection.

[0026] In the present embodiment, a disassembly opening matching with the vegetable collection box 12 is opened on one side of the vegetable cutting box body 1, and an elastic fastener matching with the vegetable collection box 12 is arranged above the disassembly opening. The vegetable collection box 12 is movably installed in the vegetable cutting box body 1, and a pulling handle is arranged at the end away from the vegetable cutting box body 1. After the collection is completed, the vegetable collection box 12 can be taken out from the inside of the vegetable cutting box body 1, so as to facilitate the collection and taking of the vegetable cubes at the cut position.

[0027] In this embodiment, a cam lever 14 matching the guide plate 6 is rotatably installed inside the cutting box 1, and a plurality of cams are arranged on the outer ring of the cam lever 14. A striking motor is installed on the side of the cutting box 1 away from the disassembly port, and the driving shaft of the striking motor is connected to one end of the cam lever 14. By starting the striking motor, the driving shaft of the striking motor rotates, driving the cam on the cam lever 14 to rotate, thereby facilitating continuous striking of the guide plate 6, improving the screening effect, and reducing the probability of clogging of the vegetable cubes.

[0028] In this embodiment, the bottom end of the guide plate 6 is fixedly connected to rubber buffer blocks 10 on both sides through connecting blocks, and the interior of the cutting box 1 is provided with a stop block 11 that matches the rubber buffer block 10. The rubber buffer block 10 and the stop block 11 are used to limit the descending position of the guide plate 6, thereby preventing the elastic force of the return spring 9 from pushing the guide plate 6 to descend too low.

[0029] In this embodiment, a waste collection box 15 is installed at the rear position inside the cutting box 1, and a slag discharge pipe matching the waste collection box 15 is connected to the rear end of the cutting box 1. A cleaning nozzle 16 is provided inside the cutting box 1 and below the conveyor belt 4. A cleaning brush cylinder 17 is installed inside the cutting box 1 and behind the cleaning nozzle 16 through a rotating rod, and the outer ring of the cleaning brush cylinder 17 is in contact with the conveyor belt 4. The cleaning brush cylinder 17 rotates with the conveyor belt 4 and water is supplied by the cleaning nozzle 16, so that the surface of the conveyor belt 4 can be scrubbed and cleaned, and vegetable residues and vegetable juice produced by cutting can be brushed off from the conveyor belt 4, thereby improving hygiene.

[0030] In this embodiment, a conveying motor is installed on the side of the cutting box 1 close to the striking motor, and the driving shaft of the conveying motor is connected to the rotating rod of the cleaning brush cylinder 17 and the rotating roller of the conveyor belt 4 through a transmission wheel group. By starting the conveying motor, the conveyor belt 4 can be driven to rotate to transport the diced vegetables, and at the same time, the cleaning brush cylinder 17 can be driven to rotate to brush the conveyor belt 4.

[0031] It should be noted that the utility model is a dicing machine for pre-prepared vegetables. When in use, first, the dicing module 3 can be opened as needed, and the feeding motor can be started. Since the roller of the conveyor belt 4 is connected to the driving shaft of the feeding motor, the conveyor belt 4 can be driven to rotate by the driving shaft of the feeding motor. Then, the stem vegetables that need to be diced can be put into the dicing module 3 from the feed inlet 2 for dicing, and the cut vegetable cubes will fall to the conveyor belt 4 and be transported to the upper surface of the screen 7 through the conveyor belt 4;

[0032] Because the guide plate 6 is provided with a plurality of screens 7, and the screening sizes of the screens 7 are different, when the vegetable cubes slide on the guide plate 6 in a direction away from the conveyor belt 4 by gravity, the vegetable cubes with a suitable particle size will fall from the screen 7 matched therewith, and a vegetable collecting box 12 is provided inside the vegetable cutting box 1, and a partition 13 is provided inside the vegetable collecting box 12, so that the vegetable collecting box 12 can collect the fallen vegetable cubes, and the partition 13 can separate the inside of the vegetable collecting box 12, and the position of the partition 13 matches the positions of the plurality of screens 7, so that the vegetable cubes with different particle sizes can be prevented from mixing with each other, which is convenient for classification and collection;

[0033] The guide plate 6 is movably installed inside the cutting box 1 through the return spring 9. At the same time, a cam lever 14 matching the guide plate 6 is rotatably installed inside the cutting box 1, and one end of the cam lever 14 is connected to the driving shaft of the striking motor. Therefore, during the screening process, the striking motor can be started to rotate the driving shaft of the striking motor to drive the cam on the cam lever 14 to rotate, so that the guide plate 6 is continuously struck, and the guide plate 6 vibrates back and forth, which is convenient for improving the screening effect and reducing the probability of vegetable cubes being blocked.

[0034] At the same time, an external collecting device can be placed in advance at the end discharge port of the guide plate 6, so that when the vegetable dices are too large in size and cannot be screened by the multiple screens 7, the vegetable dices with too large a size can be collected, and after a certain amount is collected, they can be poured into the dicing module 3 for further processing, so as to avoid the vegetable dices with larger particle sizes affecting the production quality of pre-prepared dishes;

[0035] During use, the surface of the conveyor belt 4 can be scrubbed and cleaned by coordinating the rotation of the cleaning brush barrel 17 with the conveyor belt 4 and supplying water through the cleaning nozzle 16, so that vegetable residues and vegetable juice produced by cutting can be brushed off the conveyor belt 4 to avoid their adhesion and deterioration, which would affect the hygiene of subsequent transportation. The cleaning water flow can be collected through the waste collection box 15, and after cleaning, the sewage pipe can be connected to the slag discharge pipe to discharge the sewage after cleaning, which is convenient for subsequent centralized treatment.

[0036] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A dicing machine for pre-prepared vegetables, comprising a vegetable cutting box (1), a dicing module (3) being installed at a rear position inside the vegetable cutting box (1), and a feed inlet (2) matching the dicing module (3) being arranged at a rear position at the top end of the vegetable cutting box (1), characterized in that: A screening component (5) is arranged inside the vegetable cutting box (1); A conveyor belt (4) is installed at a rear position inside the cutting box (1) through a rotating roller. The screening component (5) includes a guide plate (6). The guide plate (6) is movably installed at a front position inside the cutting box (1) through a plurality of return springs (9). The guide plate (6) is located below the conveyor belt (4). A plurality of drop openings are provided through the upper and lower ends of the guide plate (6). Screens (7) are provided in the drop openings. The filter sizes of the plurality of screens (7) are different. The filter size of the screen (7) far from the conveyor belt (4) is larger than the filter size of the screen (7) close to the conveyor belt (4). The top of the guide plate (6) is fixedly connected to a material blocking plate (8) at both sides.

2. The pre-prepared food dicing machine according to claim 1, characterized in that: A vegetable collection box (12) is provided inside the vegetable cutting box (1) and below the guide plate (6), and the size of the vegetable collection box (12) is adaptively matched with the screen (7). A plurality of partitions (13) are fixedly connected inside the vegetable collection box (12), and the positions of the partitions (13) are adaptively matched with the positions of the screen (7).

3. The pre-prepared food dicing machine according to claim 2, characterized in that: A disassembly opening matching the vegetable collection box (12) is provided on one side of the vegetable cutting box (1), and an elastic fastener matching the vegetable collection box (12) is provided above the disassembly opening. The vegetable collection box (12) is movably installed in the vegetable cutting box (1), and a pulling handle is provided at one end away from the vegetable cutting box (1).

4. The pre-prepared food dicing machine according to claim 1, characterized in that: A cam lever (14) matching the guide plate (6) is rotatably mounted inside the cutting box (1), and a plurality of cams are arranged on the outer ring of the cam lever (14). A striking motor is mounted on the side of the cutting box (1) away from the disassembly opening, and a driving shaft of the striking motor is connected to one end of the cam lever (14).

5. The pre-prepared food dicing machine according to claim 4, characterized in that: The bottom end of the guide plate (6) is fixedly connected to a rubber buffer block (10) at both sides via a connecting block, and a stop block (11) matching the rubber buffer block (10) is arranged inside the vegetable cutting box (1).

6. The pre-prepared food dicing machine according to claim 4, characterized in that: A waste collection box (15) is installed at the rear of the cutting box (1), and a slag discharge pipe matching the waste collection box (15) is connected to the rear end of the cutting box (1). A cleaning nozzle (16) is provided inside the cutting box (1) and below the conveyor belt (4). A cleaning brush cylinder (17) is installed inside the cutting box (1) and behind the cleaning nozzle (16) through a rotating rod, and the outer ring of the cleaning brush cylinder (17) is in contact with the conveyor belt (4).

7. The pre-prepared food dicing machine according to claim 6, characterized in that: A conveying motor is installed on one side of the vegetable cutting box (1) close to the striking motor, and the driving shaft of the conveying motor is connected to the rotating rod of the cleaning brush cylinder (17) and the rotating roller of the conveying belt (4) through a transmission wheel set.