Ceramic tile shaping and pressing device
The ceramic tile shaping and pressing device addresses surface impurities and continuity issues by incorporating a cleaning and buffer structure, enhancing the shaping and pressing efficiency and quality of ceramic tiles.
Patent Information
- Application Number
- CN202323251579.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-30
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-11-30
AI Technical Summary
Existing ceramic tile production devices face issues with impurities on the tile surface affecting shaping and pressing, and lack continuity and convenience in the shaping and pressing process.
A device comprising a frame, a conveying frame, and a conveying frame, with a cleaning structure, a buffer structure, and a driving structure, including conveyor belts, cylinders, and a pressing plate, to ensure cleanliness and continuous shaping and pressing of ceramic tiles.
The device effectively cleans tile surfaces, ensuring improved shaping and pressing quality by removing impurities and enabling continuous, efficient tile processing.
Smart Images

Figure CN222245260U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of tile processing equipment, in particular to a tile shaping and pressing device. Background Art
[0002] Ceramic tiles are acid- and alkali-resistant porcelain or stone materials made of refractory metal oxides and semi-metal oxides through processes such as grinding, mixing, pressing, glazing, and sintering. They are used as building or decorative materials. Existing ceramic tile production mostly uses specialized production lines for mass production. After the ceramic tile blanks are formed, they need to be shaped and pressed to obtain tiles that meet market needs.
[0003] In the prior art, a Chinese patent application with patent application number 201822244440.8 discloses "a device for extruding ceramic tiles to shape and press them", which has the following shortcomings: (1) it is inconvenient to clean the ceramic tiles before shaping, and there may be impurities on the surface of the ceramic tiles, which affect the shaping and pressing effect; (2) it is inconvenient to continuously and quickly shape and press the ceramic tiles, which reduces the shaping and pressing effect. Utility Model Content
[0004] In order to solve the above problems, the utility model provides a tile shaping and pressing device.
[0005] The specific technical solutions are as follows:
[0006] A tile shaping and pressing device comprises a frame, a conveying frame is fixedly connected to the top of the frame, two first conveying rollers are rotatably connected to the left side of the conveying frame, a first conveyor belt is driven between the two first conveying rollers, a cleaning structure is provided on the right side of the first conveyor belt, two second conveying rollers are rotatably connected to the right side of the conveying frame, a second conveyor belt is driven between the two second conveying rollers, a bracket is provided on the upper side of the second conveyor belt, and the bracket is fixedly connected to the conveying frame, the upper end surface of the bracket is symmetrical and fixedly connected to two cylinders, the driving ends of the two cylinders pass through the bracket and are fixedly connected to a connecting plate, a pressing plate is provided on the lower side of the connecting plate, a buffer structure is provided on the upper side of the pressing plate, and a driving structure is provided on the frame.
[0007] As a preferred technical solution of the utility model, the cleaning structure includes a cleaning frame fixed in a conveying frame, two cleaning rollers are rotatably connected in the cleaning frame, the front end shaft ends of the two cleaning rollers are fixedly connected with meshing gears, a first pulley is fixedly connected to the outer side wall of the lower gear, the first pulley is connected to the second pulley through a first synchronous belt drive, a first connecting shaft is fixedly connected in the second pulley, and the inner end of the first connecting shaft is fixedly connected to the shaft end of the inner first conveying roller.
[0008] As a preferred technical solution of the utility model, the buffer structure includes a connecting frame arranged on the lower side of the four corners of the connecting plate, the bottom end of the connecting frame is fixedly connected to the upper end surface of the pressure plate, mounting heads are installed at the four corners of the connecting frame and inside the connecting frame, nuts are threaded on the mounting heads, damping rods are fixedly connected between the mounting heads, a spring is provided on the outer sleeve of the damping rod, and the upper and lower ends of the spring are respectively fixedly connected to the mounting heads.
[0009] As a preferred technical solution of the utility model, the driving structure includes a second connecting shaft fixed to the outer end of the first conveying roller shaft, the second connecting shaft is fixedly connected to a third pulley, a carrying plate is fixedly connected in the frame, a motor is fixedly connected to the upper end surface of the carrying plate, a fourth pulley is fixedly connected to the driving end of the motor, and a second synchronous belt is transmission-connected between the fourth pulley and the third pulley.
[0010] As a preferred technical solution of the utility model, the rear shaft end of the first inner conveying roller is fixedly connected with a fifth pulley, the rear shaft end of the second inner conveying roller is fixedly connected with a sixth pulley, and a third synchronous belt is transmission-connected between the fifth pulley and the sixth pulley.
[0011] As a preferred technical solution of the utility model, a support plate is fixedly connected inside the conveying frame, and the top surface of the support plate abuts against the upper bottom surface of the second conveyor belt.
[0012] Beneficial effects of the utility model:
[0013] 1. Through the cleaning structure, the impurities on the surface of the tile can be automatically cleaned, the cleanliness of the tile before shaping and pressing is guaranteed, the shaping and pressing effect of the tile is improved, and the problem that the shaping and pressing device in the prior art is inconvenient to clean the tile and reduce the shaping and pressing effect is solved;
[0014] 2. Through the setting of the first conveyor belt, the second conveyor belt, the cylinder, the pressing plate and the buffer structure, the continuous shaping and pressing of the tiles is realized with strong continuity. It is also convenient to protect the shaped and pressed tiles, ensure the effect of tile pressing, and solve the problem of weak continuity of the shaping and pressing device in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the rear structure of the utility model;
[0017] Figure 3 For the utility model Figure 1 The enlarged view of point A in the middle;
[0018] Figure 4 It is a schematic diagram of the top view structure of the utility model;
[0019] Figure 5 For the utility model Figure 4 Cross-sectional view in the BB direction;
[0020] Figure 6 It is a schematic diagram of the buffer structure of the utility model.
[0021] Indicated in the figure:
[0022] 1. Frame; 2. Conveying frame; 3. First conveying roller; 4. First conveying belt; 5. Cleaning structure; 501. Cleaning frame; 502. Cleaning roller; 503. Gear; 504. First pulley; 505. First synchronous belt; 506. Second pulley; 507. First connecting shaft; 6. Second conveying roller; 7. Second conveying belt; 8. Bracket; 9. Cylinder; 10. Connecting plate; 11. Pressing plate; 12. Buffer structure; 1201. Connecting frame; 1202. Mounting head; 1203. Nut; 1204. Damping rod; 1205. Spring; 13. Driving structure; 1301. Second connecting shaft; 1302. Third pulley; 1303. Loading plate; 1304. Motor; 1305. Fourth pulley; 1306. Second synchronous belt; 14. Fifth pulley; 15. Sixth pulley; 16. Third synchronous belt; 17. Support plate. DETAILED DESCRIPTION
[0023] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments.
[0024] like Figure 1-Figure 6As shown, this embodiment proposes a ceramic tile shaping and pressing device, including a frame 1, a conveying frame 2 is fixedly connected to the top of the frame 1, two first conveying rollers 3 are rotatably connected to the left side of the conveying frame 2, a first conveyor belt 4 is driven between the two first conveying rollers 3, the first conveyor belt 4 is operated by the rotation of the first conveyor rollers 3, so as to convey the ceramic tiles, a cleaning structure 5 is provided on the right side of the first conveyor belt 4, which is convenient for cleaning the ceramic tiles and ensures the shaping and pressing effect, two second conveying rollers 6 are rotatably connected to the right side of the conveying frame 2, a second conveyor belt 7 is driven between the two second conveyor rollers 6, and a second conveyor belt 7 is driven between the two second conveyor rollers 6. The roller 6 and the second conveyor belt 7 work to transport the tiles, which is convenient for continuous processing of the tiles. A bracket 8 is provided on the upper side of the second conveyor belt 7, and the bracket 8 is fixedly connected to the conveying frame 2. The upper end surface of the bracket 8 is symmetrical and fixedly connected with two cylinders 9. The driving ends of the two cylinders 9 pass through the bracket 8 and are fixedly connected with a connecting plate 10. A pressing plate 11 is provided on the lower side of the connecting plate 10. The connecting plate 10 and the pressing plate 11 are driven down by the cylinder 9 to facilitate shaping and pressing of the tiles. A buffer structure 12 is provided on the upper side of the pressing plate 11, which can protect the tiles and improve the pressing effect. A driving structure 13 is provided on the frame 1.
[0025] As a preferred embodiment, on the basis of the above-mentioned method, further, the cleaning structure 5 includes a cleaning frame 501 fixed in the conveying frame 2, and two cleaning rollers 502 are rotatably connected in the cleaning frame 501, and the front end shaft ends of the two cleaning rollers 502 are fixedly connected with meshing gears 503, and the outer wall of the lower gear 503 is fixedly connected with a first pulley 504, and the first pulley 504 is connected to the second pulley 506 through a first synchronous belt 505. The second pulley 506 is fixedly connected with a first connecting shaft 507, and the inner end of the first connecting shaft 507 is fixedly connected to the shaft end of the inner first conveying roller 3; the first connecting shaft 507 and the second pulley 506 are driven to rotate by the first conveying roller 3, and the second pulley 506 drives the first pulley 504 and the gear 503 to rotate through the first synchronous belt 505, so that the cleaning roller 502 rotates and cleans the tiles.
[0026] As a preferred embodiment, on the basis of the above method, further, the buffer structure 12 includes a connecting frame 1201 arranged on the lower side of the four corners of the connecting plate 10, the bottom end of the connecting frame 1201 is fixedly connected to the upper end surface of the pressure plate 11, and mounting heads 1202 are installed at the four corners of the connecting frame 1201 and inside the connecting frame 1201, and nuts 1203 are threadedly connected to the mounting heads 1202, and damping rods 1204 are fixedly connected between the mounting heads 1202, and the damping rods 1204 are outer sleeved with springs 1205, and the upper and lower ends of the springs 1205 are respectively fixedly connected to the mounting heads 1202; the mounting heads 1202 and the nuts 1203 are used to facilitate assembly, and the damping rods 1204 and the springs 1205 are used to facilitate pressure buffering, thereby protecting the customized pressed tiles.
[0027] As a preferred embodiment, on the basis of the above-mentioned method, further, the driving structure 13 includes a second connecting shaft 1301 fixed at the axial end of the outer first conveying roller 3, the second connecting shaft 1301 is fixedly connected to the third pulley 1302, the frame 1 is fixedly connected to a load-bearing plate 1303, the upper end surface of the load-bearing plate 1303 is fixedly connected to a motor 1304, the driving end of the motor 1304 is fixedly connected to a fourth pulley 1305, and a second synchronous belt 1306 is transmission-connected between the fourth pulley 1305 and the third pulley 1302; the fourth pulley 1305 is driven to work by the motor 1304, and the fourth pulley 1305 makes the third pulley 1302, the second connecting shaft 1301, the first conveying roller 3 and the first conveyor belt 4 work through the second synchronous belt 1306.
[0028] As a preferred embodiment, on the basis of the above-mentioned method, further, the rear shaft end of the inner first conveying roller 3 is fixedly connected with a fifth pulley 14, the rear shaft end of the inner second conveying roller 6 is fixedly connected with a sixth pulley 15, and the fifth pulley 14 and the sixth pulley 15 are transmission-connected with a third synchronous belt 16; the fifth pulley 14 is driven to rotate by the first conveying roller 3, and the fifth pulley 14 drives the sixth pulley 15 and the second conveying roller 6 and the second conveyor belt 7 to work through the third synchronous belt 16, and a single driving member is used for driving, thereby reducing costs.
[0029] As a preferred embodiment, on the basis of the above method, further, a support plate 17 is fixedly connected inside the conveying frame 2, and the top surface of the support plate 17 is against the upper bottom surface of the second conveyor belt 7; the second conveyor belt 7 is supported by the support plate 17, which facilitates the shaping and pressing of the tiles.
[0030] Specifically, when the utility model is working / in use: first, the motor 1304 is started to work, the motor 1304 drives the fourth pulley 1305 to work, the fourth pulley 1305 drives the third pulley 1302, the second connecting shaft 1301, the first conveyor roller 3 and the first conveyor belt 4 to work through the second synchronous belt 1306, the inner first conveyor roller 3 drives the fifth pulley 14 to rotate, the fifth pulley 14 drives the sixth pulley 15 and the second conveyor roller 6 and the second conveyor belt 7 to work through the third synchronous belt 16, and then the tiles to be shaped and pressed are The tiles are placed on the first conveyor belt 4 for transportation. When the tiles are transported to the lower side of the cleaning frame 501, the first conveyor roller 3 drives the first connecting shaft 507 and the second pulley 506 to rotate, and the second pulley 506 drives the first pulley 504 and the gear 503 to rotate through the first synchronous belt 505, thereby causing the cleaning roller 502 to rotate and clean the tiles. When the tiles are transported to the lower side of the bracket 8 by the second conveyor belt 7, the motor 1304 stops driving, and then drives the cylinder 9 to lower the connecting plate 10 and the pressing plate 11, thereby shaping and pressing the tiles.
[0031] All technical features in this embodiment can be freely combined according to actual needs.
[0032] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.
Claims
1. A tile shaping and pressing device, comprising a frame (1), characterized in that: The top of the frame (1) is fixedly connected to a conveying frame (2); two first conveying rollers (3) are rotatably connected to the left side of the conveying frame (2); a first conveyor belt (4) is driven between the two first conveying rollers (3); a cleaning structure (5) is provided on the right side of the first conveyor belt (4); two second conveying rollers (6) are rotatably connected to the right side of the conveying frame (2); a second conveyor belt (7) is driven between the two second conveying rollers (6); a bracket (8) is provided on the upper side of the second conveyor belt (7); the bracket (8) is fixedly connected to the conveying frame (2); two cylinders (9) are symmetrically and fixedly connected to the upper end surface of the bracket (8); the driving ends of the two cylinders (9) penetrate the bracket (8) and are fixedly connected to a connecting plate (10); a pressing plate (11) is provided on the lower side of the connecting plate (10); a buffer structure (12) is provided on the upper side of the pressing plate (11); and a driving structure (13) is provided on the frame (1).
2. A tile shaping and pressing device according to claim 1, characterized in that: The cleaning structure (5) comprises a cleaning frame (501) fixed in the conveying frame (2), wherein two cleaning rollers (502) are rotatably connected in the cleaning frame (501), the front end shaft ends of the two cleaning rollers (502) are fixedly connected with meshing gears (503), a first pulley (504) is fixedly connected to the outer wall of the lower gear (503), the first pulley (504) is connected to the second pulley (506) through a first synchronous belt (505), a first connecting shaft (507) is fixedly connected in the second pulley (506), and the inner end of the first connecting shaft (507) is fixedly connected to the shaft end of the inner first conveying roller (3).
3. A tile shaping and pressing device according to claim 1, characterized in that: The buffer structure (12) comprises a connecting frame (1201) arranged at the lower side of the four corners of the connecting plate (10), the bottom end of the connecting frame (1201) is fixedly connected to the upper end surface of the pressure plate (11), the four corners of the connecting frame (1201) and the connecting frame (1201) are all equipped with mounting heads (1202), the mounting heads (1202) are all threadedly connected with nuts (1203), the mounting heads (1202) are fixedly connected with damping rods (1204), the damping rod (1204) is provided with a spring (1205) on its outer sleeve, and the upper and lower ends of the spring (1205) are respectively fixedly connected to the mounting heads (1202).
4. A tile shaping and pressing device according to claim 1, characterized in that: The driving structure (13) comprises a second connecting shaft (1301) fixed to the shaft end of the outer first conveying roller (3); the second connecting shaft (1301) is fixedly connected to a third pulley (1302); a bearing plate (1303) is fixedly connected inside the frame (1); a motor (1304) is fixedly connected to the upper end surface of the bearing plate (1303); a fourth pulley (1305) is fixedly connected to the driving end of the motor (1304); and a second synchronous belt (1306) is transmission-connected between the fourth pulley (1305) and the third pulley (1302).
5. The tile shaping and pressing device according to claim 1, characterized in that: The rear shaft end of the first conveying roller (3) on the inner side is fixedly connected with a fifth pulley (14), the rear shaft end of the second conveying roller (6) on the inner side is fixedly connected with a sixth pulley (15), and a third synchronous belt (16) is connected between the fifth pulley (14) and the sixth pulley (15).
6. A tile shaping and pressing device according to claim 1, characterized in that: A support plate (17) is fixedly connected inside the conveying frame (2), and the top surface of the support plate (17) abuts against the upper bottom surface of the second conveyor belt (7).