Filtering device for processing anti-cracking reinforcing mortar
By introducing a filter device with adjustable filter mesh and high-frequency vibration functions into the mortar processing device, the problems of raw material accumulation and impurity blockage in the prior art are solved, and precise filtration and rapid filtration of different raw materials are achieved, which improves the resistance Production quality and filtration efficiency of cracked mortar.
Patent Information
- Application Number
- CN202421069435.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-15
AI Technical Summary
The existing mortar filtration device lacks automatic filtration function, resulting in raw material accumulation and impurities blockage, and the fixed filter is difficult to adapt to the precise filtration of different raw materials, affecting the quality of crack-resistant mortar production.
A filter device including a mixing box, top cover, agitator and high-frequency vibration filter assembly was designed. Through the adjustable filter mesh and high-frequency vibration functions, precise and rapid filtration of different raw materials can be achieved to avoid the sticking of raw materials. Attached, reduce the need for manual cleaning.
It improves the production quality and filtration efficiency of crack-resistant mortar, extends the service life of the filtration components, saves manpower, and ensures the continuous and efficient filtration efficiency.
Smart Images

Figure CN222245371U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of anti-crack mortar processing devices, and in particular relates to a filtering device for anti-crack reinforcement mortar processing. Background Art
[0002] Anti-cracking mortar is a mortar made of anti-cracking agent made of polymer emulsion and admixture, cement and sand mixed with water in a certain proportion. It can meet a certain deformation and remain without cracking. It is a new type of anti-cracking material. It solves the problem of easy cracking of lightweight insulation layers that has always plagued the construction industry. It is a high-quality environmentally friendly material with high tensile strength, easy construction and resistance to freezing.
[0003] The mortar filtering devices currently used are generally fixed and do not have the function of automatic filtering. When there are too many mortar raw materials on the filter net, raw materials often accumulate and the filter net cannot be filtered. At this time, the staff needs to shake it to filter the mortar raw materials on the surface of the filter net. The raw materials will adhere to the filter net. If the impurities remaining on the filter net are not cleaned, they will accumulate more and more, thereby clogging the mesh of the filter net and greatly affecting the filtration efficiency. At the same time, since a variety of raw materials are required for the production of anti-cracking mortar, and the sizes of the required raw materials are not exactly the same, only a filter net with a fixed mesh size is not convenient for accurate filtration of different raw materials, which may reduce the production quality of the anti-cracking mortar. Utility Model Content
[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a filtering device for processing anti-crack reinforced mortar, which is convenient for filtering two different raw materials at the same time and adding them to a mixing box, ensuring that the size of each raw material after filtration is within an accurate range, which can greatly improve the production quality of the anti-crack mortar; at the same time, it can prevent the raw materials from adhering to the filter component, which not only ensures that the filter component can maintain a normal filtering effect for a long time, but also does not need to clean the mesh in the filter component, saving manpower and greatly improving the filtering efficiency.
[0005] A filtering device for processing anti-cracking reinforcement mortar comprises a mixing box and a top cover fixedly mounted on the top thereof, the outside of the mixing box is provided with a supporting assembly that can support the mixing box, and one side of the supporting assembly is provided with a lifting mechanism that can lift the mixing box to an inclined state, the interior of the mixing box is provided with a stirring mechanism that can mix mortar raw materials, the interior of the top cover is plugged with a movable frame that can be pulled outward, and the interior of the movable frame is provided with a filtering assembly that can filter the mortar raw materials, and both sides of the upper surface of the top cover are fixedly connected with injection pipes, and the injection pipes are connected to the interior of the mixing box.
[0006] Preferably, a discharge port is provided at the bottom of the mixing box away from the lifting mechanism and the external cover of the discharge port is provided with a discharge baffle, the top of the discharge baffle is hinged to the side of the mixing box by a hinge and a fixing bolt is threaded through the bottom end, and the fixing bolt passes through one end of the discharge baffle and is threaded through the bottom of the mixing box.
[0007] Preferably, the support assembly includes a first support rod, a second support rod, a connecting rod and a pillar, the top of the first support rod is a closed circular ring structure, the top of the second support rod is an open semi-circular ring structure, the number of the pillars is four, two of which are fixedly connected to both sides of the outside of the mixing box near one end of the discharge port, and the other two pillars are fixedly connected to both sides of the outside of the mixing box away from the discharge port, the outsides of the two pillars near the discharge port are both sleeved with the first support rod, the outsides of the two pillars away from the discharge port are both sleeved with the second support rod and the second support rod can be detached from the pillar, and a connecting rod for improving the support strength is fixedly connected between the first support rod and the second support rod on the same side.
[0008] Preferably, the lifting mechanism includes a bracket, an electric push rod and a pushing column, the middle parts of the two second support rods are fixedly connected to the bracket and the insides of the two brackets are rotatably connected to the electric push rods, the two sides of the mixing box are fixedly connected to the pushing columns and the movable ends of the two electric push rods are respectively sleeved on the outside of the two pushing columns.
[0009] Preferably, the stirring mechanism includes a driving motor and a stirring shaft, the stirring shaft is splined to the output end of the driving motor and is rotatably connected to the inside of the mixing box, and the body of the driving motor is fixedly mounted at the center of the mixing box away from the discharge port.
[0010] Preferably, the filter assembly includes a vibration basket, springs, a vibration motor and a filter screen plate, the number of the springs is several and the several springs are fixedly connected to the outer side surface and the lower surface of the vibration basket, and the ends of the several springs away from the vibration basket are fixedly connected to the inner wall of the movable frame, square grooves for placing filter screen plates are provided on both sides of the upper surface of the vibration basket, and filter screen plates are placed inside the two square grooves, the two filter screen plates correspond to two injection pipes respectively, and the vibration motor is fixedly installed in the middle of the upper surface of the vibration basket.
[0011] The above technical solution has the following beneficial effects:
[0012] The filtering device for processing anti-crack reinforcement mortar is provided with a stirring mechanism, a movable frame and a filtering component. The parts of the filtering component corresponding to the two injection pipes can be adjusted to different filtering mesh numbers, which is convenient for processing personnel to adjust the filtering mesh number of the filtering component according to different raw materials for producing anti-crack mortar, and is convenient for filtering two different raw materials at the same time and adding them to the mixing box, ensuring that the size of each raw material after filtration is within an accurate range, and fully mixing various raw materials through the stirring mechanism, which can greatly improve the production quality of the anti-crack mortar; at the same time, the filtering component itself will generate high-frequency vibration during filtering, which can make the raw materials filtered faster, and the high-frequency vibration can prevent the raw materials from adhering to the filtering component, which not only ensures that the filtering component can maintain a normal filtering effect for a long time, but also does not need to clean the mesh in the filtering component, saving manpower and greatly improving the filtering efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the top cover of the utility model;
[0015] Figure 3 This is a schematic diagram of the disassembly of the filter assembly of the utility model;
[0016] Figure 4 This is a cross-sectional schematic diagram of the top cover of the utility model;
[0017] Figure 5 This is a schematic diagram of the support assembly of the utility model;
[0018] Figure 6 It is a schematic diagram of the stirring mechanism of the utility model.
[0019] In the figure: 1. mixing box; 2. top cover; 3. movable frame; 4. injection pipe; 5. discharge port; 6. discharge baffle; 7. fixing bolt; 8. first support rod; 9. second support rod; 10. connecting rod; 11. support; 12. bracket; 13. electric push rod; 14. push column; 15. driving motor; 16. stirring shaft; 17. vibration basket; 18. spring; 19. vibration motor; 20. filter plate. DETAILED DESCRIPTION
[0020] The above and other technical contents, features and functions of the present invention are described in detail below with reference to the attached Figures 1 to 6 The embodiments are described in detail.
[0021] The present embodiment provides a filtering device for processing anti-cracking reinforced mortar, as shown in the accompanying drawings, comprising a mixing box 1 and a top cover 2 fixedly installed on the top thereof, a supporting assembly that can support the mixing box 1 is arranged outside the mixing box 1, and a jacking mechanism that can lift the mixing box 1 to an inclined state is arranged on one side of the supporting assembly, a discharge port 5 is opened at the bottom of the mixing box 1 away from the jacking mechanism, and a discharge baffle 6 is covered on the outside of the discharge port 5, the top end of the discharge baffle 6 is hinged to the side of the mixing box 1 by a hinge, and a fixing bolt 7 is threadedly penetrated at the bottom end, and one end of the fixing bolt 7 passes through the discharge baffle 6 and is threadedly penetrated at the bottom of the mixing box 1, which can fix the discharge baffle 6 and ensure that the discharge port 5 is in a closed state. When it is necessary to discharge the anti-cracking mortar mixed in the mixing box 1, the fixing bolt 7 can be unscrewed, and the discharge baffle 6 can be movable, thereby facilitating the discharge of the anti-cracking mortar from the discharge port 5;
[0022] The supporting assembly includes a first supporting rod 8, a second supporting rod 9, a connecting rod 10 and a pillar 11. The top of the first supporting rod 8 is a closed circular ring structure, and the top of the second supporting rod 9 is an open semicircular ring structure. There are four pillars 11, two of which are fixedly connected to the two sides of the outside of the mixing box 1 near the discharge port 5, and the other two pillars 11 are fixedly connected to the two sides of the outside of the mixing box 1 away from the discharge port 5. The outsides of the two pillars 11 near the discharge port 5 are both sleeved with the first supporting rod 8, and the outsides of the two pillars 11 away from the discharge port 5 are both sleeved with the second supporting rod 9 and the second supporting rod 9 can be detached from the pillar 11. The first supporting rod 8 and the second supporting rod 9 on the same side are fixedly connected with a connecting rod 10 that can improve the supporting strength. The first supporting rod 8 and the second supporting rod 9 can support the mixing box 1 in a horizontal state and can ensure the stability of the mixing box 1 as a whole.
[0023] The lifting mechanism includes a bracket 12, an electric push rod 13 and a pushing column 14. The middle parts of the two second support rods 9 are fixedly connected to the bracket 12, and the insides of the two brackets 12 are rotatably connected to the electric push rods 13. The bottom of the outer rod body of the electric push rod 13 is rotatably connected to the inside of the bracket 12. Both sides of the mixing box 1 are fixedly connected to the pushing columns 14, and the movable ends of the two electric push rods 13 are respectively sleeved on the outside of the two pushing columns 14. When it is necessary to take out the processed anti-cracking mortar in the mixing box 1, the movable ends of the electric push rods 13 on both sides can be controlled to be pushed out synchronously. Since the electric push rods 13 are far away from the discharge port 5, the electric push rods 13 can push the end of the mixing box 1 away from the discharge port 5 to The mixing box 1 is lifted up, and the two pillars 11 at the end of the mixing box 1 away from the discharge port 5 are separated from the second support rod 9. The pillar 11 at the end of the mixing box 1 close to the discharge port 5 rotates on the top of the first support rod 8 and the center position remains unchanged, so the mixing box 1 can be pushed up to an inclined state as a whole, and the discharge port 5 faces obliquely downward. A container is placed below the discharge port 5, and the discharge baffle 6 is opened, and the anti-cracking mortar in the mixing box 1 will flow out into the container; the movable end of the electric push rod 13 is controlled to be retracted to the initial state, and the mixing box 1 as a whole is restored to a horizontal state, and the pillar 11 on the side away from the discharge port 5 will be re-stuck into the top of the second support rod 9 to ensure that the mixing box 1 is retracted to a horizontal state and remains stable as a whole;
[0024] The mixing box 1 is provided with a stirring mechanism for mixing mortar raw materials, the stirring mechanism comprising a driving motor 15 and a stirring shaft 16, the stirring shaft 16 is connected to the output end of the driving motor 15 by a spline and is rotatably connected to the inside of the mixing box 1, the body of the driving motor 15 is fixedly mounted at the center of the mixing box 1 away from the discharge port 5, the driving motor 15 drives the stirring shaft 16 to rotate to fully stir the various raw materials in the mixing box 1, so that the various raw materials are fully mixed and evenly mixed, and quickly mixed into anti-cracking mortar;
[0025] The top cover 2 is internally plugged with a movable frame 3 that can be pulled outward, and the movable frame 3 is internally provided with a filter assembly that can filter the mortar raw material. Both sides of the upper surface of the top cover 2 are fixedly connected with a material injection pipe 4, and the material injection pipe 4 is connected to the interior of the mixing box 1. The filter assembly includes a vibration basket 17, a spring 18, a vibration motor 19 and a filter screen plate 20. The number of springs 18 is several, and the several springs 18 are fixedly connected to the outer side and the lower surface of the vibration basket 17, and the ends of the several springs 18 away from the vibration basket 17 are connected to the inner wall of the movable frame 3. The spring 18 can ensure that the vibration basket 17 and the vibration motor 19 maintain synchronous vibration and will not collide with the external structure. Square grooves for placing filter screens 20 are provided on both sides of the upper surface of the vibration basket 17. Filter screens 20 are placed inside the two square grooves. The two filter screens 20 correspond to the two injection pipes 4 respectively. The vibration motor 19 is fixedly installed in the middle of the upper surface of the vibration basket 17. The electric push rod 13, the drive motor 15 and the vibration motor 19 are electrically connected to the external circuit through wires and are electrically connected to the external control unit;
[0026] Processing personnel can place filter screens 20 of corresponding mesh sizes in the two square grooves according to the size of the raw materials to be filtered, and add different raw materials to the two injection pipes 4 respectively, so that the two raw materials can be filtered at the same time, and the operation of the vibration motor 19 can make the vibration basket 17 generate high-frequency vibration, which can make the raw materials quickly pass through the filter screen 20 and fall into the mixing box 1, thereby accelerating the filtration efficiency; at the same time, the high-frequency vibration of the filter screen 20 can quickly shake off the raw materials above, so that the raw materials will not adhere to the mesh, thereby avoiding clogging of the mesh of the filter screen 20 and affecting the filtration effect.
[0027] In summary, the use steps of the filtering device for processing anti-crack reinforcement mortar are as follows:
[0028] 1. Pull out the movable frame 3, put in the filter screen plate 20 corresponding to the raw material to be filtered, run the vibration motor 19, and then add the raw materials corresponding to the lower filter screen plate 20 into the two injection pipes 4 respectively. The high-frequency vibration filter screen plate 20 can quickly filter the raw materials;
[0029] 2. After filtering various raw materials according to a specific proportion, add a certain proportion of water into the mixing box 1, and then operate the driving motor 15. The driving motor 15 drives the stirring shaft 16 to rotate to fully stir and mix the various raw materials in the mixing box 1, thereby preparing the anti-cracking mortar;
[0030] 3. After the anti-cracking mortar is prepared, the movable end of the electric push rod 13 is driven to push outward, the mixing box 1 is lifted to an inclined state, and the discharge baffle 6 is opened to discharge the anti-cracking mortar in the mixing box 1.
[0031] The above description is only for illustrating the present invention, and it should be understood that the present invention is not limited to the above embodiments, and various variations that conform to the concept of the present invention are within the protection scope of the present invention.
Claims
1. A filtering device for processing crack-resistant reinforcing mortar, comprising a mixing box (1) and a top cover (2) fixedly mounted on the top of the mixing box, characterized in that: The outside of the mixing box (1) is provided with a support assembly capable of supporting the mixing box, and a lifting mechanism capable of lifting the mixing box (1) to an inclined state is provided on one side of the support assembly; the inside of the mixing box (1) is provided with a stirring mechanism capable of mixing mortar raw materials; the inside of the top cover (2) is plugged with a movable frame (3) capable of being pulled outward, and the inside of the movable frame (3) is provided with a filtering assembly capable of filtering the mortar raw materials; both sides of the upper surface of the top cover (2) are fixedly connected with injection pipes (4), and the injection pipes (4) are connected to the inside of the mixing box (1).
2. A filtering device for processing crack-resistant reinforcement mortar according to claim 1, characterized in that: The mixing box (1) is provided with a discharge port (5) at the bottom on the side away from the lifting mechanism, and the discharge port (5) is covered with a discharge baffle (6) on the outside. The top of the discharge baffle (6) is hinged to the side of the mixing box (1) and a fixing bolt (7) is threadedly penetrated at the bottom. One end of the fixing bolt (7) passes through the discharge baffle (6) and is threadedly penetrated at the bottom of the mixing box (1).
3. A filtering device for processing crack-resistant reinforcement mortar according to claim 2, characterized in that: The support assembly comprises a first support rod (8), a second support rod (9), a connecting rod (10) and a support column (11); the top end of the first support rod (8) is a closed circular ring structure; the top end of the second support rod (9) is an open semicircular ring structure; the number of the support columns (11) is four, two of which are fixedly connected to the two sides of the end of the mixing box (1) outside the mixing box (1) close to the discharge port (5); the other two support columns (11) are fixedly connected to the two sides of the end of the mixing box (1) outside the mixing box (1) away from the discharge port (5); the outsides of the two support columns (11) on the side close to the discharge port (5) are both sleeved with the first support rod (8); the outsides of the two support columns (11) on the side away from the discharge port (5) are both sleeved with the second support rod (9) and the second support rod (9) can be detached from the support column (11); a connecting rod (10) for improving the support strength is fixedly connected between the first support rod (8) and the second support rod (9) on the same side.
4. A filtering device for processing crack-resistant reinforcement mortar according to claim 3, characterized in that: The lifting mechanism comprises a bracket (12), an electric push rod (13) and a pushing column (14); the middle parts of the two second support rods (9) are fixedly connected to the bracket (12), and the insides of the two brackets (12) are rotatably connected to the electric push rods (13); both sides of the mixing box (1) are fixedly connected to the pushing columns (14), and the movable ends of the two electric push rods (13) are respectively sleeved on the outside of the two pushing columns (14).
5. A filtering device for processing crack-resistant reinforcement mortar according to claim 2, characterized in that: The stirring mechanism comprises a driving motor (15) and a stirring shaft (16); the stirring shaft (16) is connected to the output end of the driving motor (15) via a spline and is rotatably connected to the inside of the mixing box (1); the body of the driving motor (15) is fixedly mounted at the center of a circle of the mixing box (1) away from the discharge port (5).
6. A filtering device for processing crack-resistant reinforcement mortar according to claim 1, characterized in that: The filter assembly comprises a vibration basket (17), a spring (18), a vibration motor (19) and a filter screen plate (20); the number of the springs (18) is several and the several springs (18) are fixedly connected to the outer side surface and the lower surface of the vibration basket (17); the ends of the several springs (18) away from the vibration basket (17) are fixedly connected to the inner wall of the movable frame (3); square grooves for placing the filter screen plates (20) are provided on both sides of the upper surface of the vibration basket (17); the filter screen plates (20) are placed inside the two square grooves; the two filter screen plates (20) correspond to the two injection pipes (4) respectively; and the vibration motor (19) is fixedly installed in the middle of the upper surface of the vibration basket (17).
