Aviation composite material forming die

By introducing release components and limiting components in aviation composite molding molds, the problem of the lack of rapid cooling and shock-absorbing of existing molds is solved, and more efficient release and longer-life molding molds are achieved.

CN222245648UActive Publication Date: 2024-12-27ZHONGKE WEIXING INTELLIGENT EQUIP (SUZHOU) CO LTD
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Patent Information

Application Number
CN202421121905.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-27
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

Existing aeronautical composite molds lack rapid cooling performance, resulting in an extended demolding time and reducing the practicality and efficiency of molding molds.

Method used

A aviation composite molding mold including a mold release assembly and a limit assembly is designed. By setting a water storage tank, a water pump, a water conduit and a pneumatic rod in the mold, the cooling water cycle is achieved, and the cooling water is cooled through a spring damping rod and tightening. Add shock absorbing buffer.

Benefits of technology

It improves the demolding efficiency and convenience of the molding mold, extends the service life of the mold, and avoids position deviation and excessive force damage during the mold when it is connected.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aeronautical composite material forming mould relates to aeronautical composite material production technical field, including base and demoulding subassembly, base upper end middle part is equipped with lower mould, and base upper end four corners are equipped with support vertical rod, and support vertical rod top is equipped with top plate, and the inside both sides of top plate are equipped with hydraulic cylinder simultaneously. An upper mold is installed at the front end of the hydraulic cylinder, a demolding assembly is arranged in the lower mold and comprises a water storage tank, a water pump, a water guide pipe, a water storage cavity, a mold groove, a material pushing plate and a pneumatic rod, the water pump is connected to the exterior of the water storage tank, the water guide pipe is connected to the exterior of the water pump, and the water storage cavity is connected to the front end of the water guide pipe. According to the aviation composite material forming mold, through the arrangement of the demolding assembly, the problem that most forming molds do not have the use performance of rapid cooling, so that the demolding time of the forming molds is prolonged in the use process is solved, and the overall practicability of the forming molds is conveniently improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aviation composite material production, in particular to an aviation composite material forming die. Background Art

[0002] Since the 1970s, the use of composite materials in the aviation industry has been increasing. Traditional materials for manufacturing aircraft structures include aluminum, steel and titanium. The main benefits of composite materials are reduced weight and simpler assembly. Performance advantages and reduced aircraft structural weight are the main driving forces for the development of composite materials for military aircraft. Although commercial aircraft are increasingly paying attention to fuel economy, the main driving force for the development of composite materials is to continuously reduce production and maintenance costs. Composite materials are also used to replace metal parts on old aircraft. In order to improve the production efficiency of aviation composite materials, a molding mold is needed, but the existing molding molds still have the following shortcomings:

[0003] For example, the utility model with application number 202021782358.1 discloses an injection mold for molding aviation composite materials. The utility model moves the movable mold upward and contacts the adjusting mold, so that the position of the cavity is convenient for the injection of molten material. At the same time, when the hydraulic cylinder is in the lifted state, the movable mold continues to be driven upward, thereby driving the adjusting mold to squeeze the fixed mold upward, so that the cavity and the gap are squeezed, and the molten material is squeezed tightly for easy molding. The fixed mold and the adjusting mold are easily aligned by using limit columns and limit holes. The fixed block slides on the fixed column to facilitate the limiting of the adjusting mold and the fixed mold. The elastic change of the spring facilitates the resetting of the adjusting mold. However, similar to the comparative documents of the above-mentioned application, when the existing molding molds are used, since most molding molds do not have the performance of rapid cooling, the demolding time of the molding mold is prolonged during use, resulting in the problem of reduced practicality and reduced use efficiency of the molding mold.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and an aviation composite material forming mold is proposed. Utility Model Content

[0005] The utility model aims to provide an aviation composite material forming die to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aviation composite material forming mold, comprising a base and a demolding assembly, a lower mold is installed in the middle of the upper end of the base, and support vertical rods are arranged at the four corners of the upper end of the base, and a top plate is installed on the top of the support vertical rods, and hydraulic cylinders are arranged on both sides of the top plate, an upper mold is installed at the front end of the hydraulic cylinder, a demolding assembly is arranged inside the lower mold, and the demolding assembly includes a water tank, a water pump, a water pipe, a water storage cavity, a mold groove, a push plate and a pneumatic rod, the outside of the water tank is connected to a water pump, the outside of the water pump is connected to a water pipe, and the front end of the water pipe is connected to the water storage cavity, a mold groove is opened inside the lower mold, and a push plate is arranged at the lower end of the mold groove, and a pneumatic rod is installed below the push plate, and a limiting assembly is arranged outside the lower mold.

[0007] Furthermore, the hydraulic cylinder and the upper mold are distributed vertically, and the hydraulic cylinder is threadedly connected to the upper mold.

[0008] Furthermore, the outer side of the water storage tank is flush with the outer side of the water pump, and the water storage tank is connected to the water pump through a water pipe.

[0009] Furthermore, the push plate is embedded in the mold groove, and the top of the push plate is flush with the bottom of the mold groove.

[0010] Furthermore, the limit assembly includes an upper limit block, a limit through hole, a limit rod and a docking block. The upper limit block has a limit through hole inside, and the limit through hole is connected to the limit rod inside. A docking block is additionally provided on the inner side of the lower end of the upper limit block.

[0011] Furthermore, the limit assembly also includes a lower limit block, a docking cavity, a spring damping rod and a receiving block. The lower limit blocks are arranged on both sides of the outside of the lower mold, and a docking cavity is opened on the inner side of the lower limit block, and a spring damping rod is installed inside the docking cavity, and a receiving block is installed on the upper end of the spring damping rod.

[0012] Furthermore, the inner dimension of the limiting through hole matches the outer dimension of the limiting rod, and the upper limit block is slidably connected to the limiting rod via the limiting through hole.

[0013] Furthermore, the receiving block is embeddedly connected to the docking cavity, and the receiving block is elastically connected to the docking cavity via a spring damping rod.

[0014] The utility model provides an aviation composite material forming die, which has the following beneficial effects:

[0015] 1. The utility model can avoid the problem that most molding molds do not have the performance of rapid cooling when using the aviation composite material molding mold, which causes the molding mold to have a prolonged demolding time during use and reduces the practicality of the molding mold through the arrangement of the demolding component. A certain amount of cooling water is injected into the water storage tank arranged at the rear side of the base, and the water storage tank is connected to the water pump via a water guide pipe. At the same time, the front end of the water guide pipe is connected to the water storage cavity opened in the lower mold, so that the cooling water in the water storage tank is sucked and transported to the water storage cavity during operation by the water pump, and the cooling water in the water storage cavity and the cooling water in the water storage tank are circulated through the water guide pipe, thereby cooling the interior of the lower mold, so that the aviation composite material processed in the mold groove in the lower mold is quickly molded, and the pneumatic rod arranged in the lower mold drives the push plate to move, so that the push plate pushes out the molded aviation composite material, thereby increasing the demolding efficiency during the use of the molding mold, and further improving the convenience and initiative during the use of the molding mold.

[0016] 2. The utility model can avoid the situation that most molding molds do not have the performance of shock absorption and buffering during use, which makes it easy for the mold base to be damaged by excessive force when the upper and lower molds are docked, resulting in reduced use efficiency of the molding mold, by setting the limit assembly. The upper limit block is fixedly installed on both sides of the outer side of the upper mold through fasteners, and the lower limit block is fixedly installed on both sides of the outer side of the lower mold with the fasteners. The inner size of the limit through hole opened in the upper limit block matches the outer size of the limit rod, so that the stability of the upper limit block during movement is increased by the limit through hole and the limit rod. , thereby avoiding position deviation when the upper mold moves, the docking block is fixedly installed on the inner side of the lower end of the upper limit block, and a docking cavity matching the docking block is opened inside the lower limit block, and the spring damping rod is fixedly installed inside the docking cavity by using fastening bolts, and the receiving block is fixedly installed at the front end of the spring damping rod with the fastening bolts, so that the receiving block is elastically connected to the docking cavity through the spring damping rod. When the upper mold is docked with the lower mold, the docking block is connected with the receiving block, and the spring damping rod is used to dampen the docking block, thereby increasing the damping when the upper mold and the lower mold are closed, and further extending the overall service life of the molding mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional structural schematic diagram of an aviation composite material forming mold of the utility model;

[0018] Figure 2 This is a three-dimensional rear view structural diagram of a water storage tank of an aviation composite material forming mold of the utility model;

[0019] Figure 3 The utility model is a schematic diagram of a three-dimensional cross-sectional structure of a push plate of an aviation composite material forming die.

[0020] In the figure: 1. base; 2. lower mold; 3. supporting vertical rod; 4. top plate; 5. hydraulic cylinder; 6. upper mold; 7. demoulding assembly; 701. water storage tank; 702. water pump; 703. water guide pipe; 704. water storage cavity; 705. mold groove; 706. push plate; 707. pneumatic rod; 8. limit assembly; 801. upper limit block; 802. limit through hole; 803. limit rod; 804. docking block; 805. lower limit block; 806. docking cavity; 807. spring damping rod; 808. receiving block. DETAILED DESCRIPTION

[0021] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0022] like Figures 1 to 3As shown, an aviation composite material forming mold includes a base 1 and a demoulding assembly 7, a lower mold 2 is installed in the middle of the upper end of the base 1, and support vertical rods 3 are arranged at the four corners of the upper end of the base 1, and a top plate 4 is installed on the top of the support vertical rod 3, and hydraulic cylinders 5 are arranged on both sides of the top plate 4, and an upper mold 6 is installed at the front end of the hydraulic cylinder 5, and a demoulding assembly 7 is arranged inside the lower mold 2, and the demoulding assembly 7 includes a water storage tank 701, a water pump 702, a water guide pipe 703, a water storage cavity 704, a mold groove 705, a push plate 706 and a pneumatic rod 70 7. The water tank 701 is connected to a water pump 702 on the outside, and the water pump 702 is connected to a water pipe 703 on the outside, and the front end of the water pipe 703 is connected to a water storage cavity 704. A mold groove 705 is provided inside the lower mold 2, and a push plate 706 is provided at the lower end of the mold groove 705, and a pneumatic rod 707 is installed below the push plate 706. The hydraulic cylinder 5 and the upper mold 6 are vertically distributed, and the hydraulic cylinder 5 is threadedly connected to the upper mold 6. The outer side of the water tank 701 is flush with the outer side of the water pump 702, and the water tank 701 is connected to the water pump 702 through the water pipe. 703 is connected to the water pump 702, the push plate 706 is embedded with the mold groove 705, and the upper part of the push plate 706 is flush with the bottom of the mold groove 705. A certain amount of cooling water is injected into the water storage tank 701 arranged at the rear side of the base 1, and the water storage tank 701 is connected to the water pump 702 through the water guide pipe 703. At the same time, the front end of the water guide pipe 703 is connected to the water storage cavity 704 opened in the lower mold 2, so that when the water pump 702 is in operation, the cooling water in the water storage tank 701 is sucked and transported to the inside of the water storage cavity 704, and then the cooling water is sucked into the water storage cavity 704. The water pipe 703 circulates the cooling water inside the water storage chamber 704 and the cooling water inside the water storage tank 701, thereby cooling the interior of the lower mold 2, allowing the aviation composite material processed in the mold groove 705 in the lower mold 2 to be quickly formed, and the pneumatic rod 707 arranged inside the lower mold 2 drives the push plate 706 to move, so that the push plate 706 pushes out the formed aviation composite material, thereby increasing the demolding efficiency during the use of the molding mold, and further improving the convenience and activity during the use of the molding mold.

[0023] like Figures 1 to 3As shown, a limit assembly 8 is arranged outside the lower mold 2, and the limit assembly 8 includes an upper limit block 801, a limit through hole 802, a limit rod 803 and a docking block 804. The upper limit block 801 has a limit through hole 802 inside, and the limit through hole 802 is connected to the limit rod 803 inside. A docking block 804 is added to the inner side of the lower end of the upper limit block 801. The limit assembly 8 also includes a lower limit block 805, a docking cavity 806, a spring damping rod 807 and a receiving block 808. Lower limit blocks 805 are arranged on both sides of the lower mold 2, and the lower limit blocks 805 are arranged inside. A docking cavity 806 is provided on the inner side, and a spring damping rod 807 is installed inside the docking cavity 806, and a receiving block 808 is installed on the upper end of the spring damping rod 807. The inner size of the limit through hole 802 matches the outer size of the limit rod 803, and the upper limit block 801 is slidably connected with the limit rod 803 through the limit through hole 802, and the receiving block 808 is embedded in the docking cavity 806, and the receiving block 808 is elastically connected with the docking cavity 806 through the spring damping rod 807, and the upper limit block 801 is fixedly installed on the outer surface of the upper mold 6 via fasteners. The lower limit block 805 is fixedly mounted on both sides of the outer side of the lower mold 2 with the fasteners. The inner size of the limit through hole 802 opened in the upper limit block 801 matches the outer size of the limit rod 803, so that the stability of the upper limit block 801 during movement is increased by the limit through hole 802 and the limit rod 803, thereby avoiding the position deviation of the upper mold 6 during movement. The docking block 804 is fixedly mounted on the inner side of the lower end of the upper limit block 801, and a docking cavity 806 matching the docking block 804 is opened in the lower limit block 805. The spring damping rod 807 is fixedly installed inside the docking cavity 806 by means of fastening bolts, and the receiving block 808 is fixedly installed at the front end of the spring damping rod 807 by means of the fastening bolts, so that the receiving block 808 is elastically connected to the docking cavity 806 through the spring damping rod 807. When the upper mold 6 is docked with the lower mold 2, the docking block 804 is then docked with the receiving block 808, and the spring damping rod 807 is used to dampen and buffer the docking block 804, thereby increasing the damping and buffering when the upper mold 6 and the lower mold 2 are closed, and further extending the overall service life of the molding mold.

[0024] In summary, when the aviation composite material forming mold is used, the lower mold 2 is first fixedly installed in the middle of the upper end of the base 1 by fastening bolts, and the supporting vertical rods 3 are fixedly installed at the four corners of the upper end of the base 1 with the fastening bolts, so that the supporting vertical rods 3 support and install the top plate 4, and the hydraulic cylinder 5 arranged inside the top plate 4 drives the position of the upper mold 6 at the front end of the hydraulic cylinder 5 to move, so that the upper mold 6 is close to the lower mold 2, and the production of aviation composite materials is completed, and the upper limit blocks 801 are fixedly installed on the outer sides of the upper mold 6 by fasteners, and the lower limit blocks 805 are fixedly installed on the outer sides of the lower mold 2 with the fasteners. The inner size of the limiting through hole 802 provided inside the upper limit block 801 matches the outer size of the limiting rod 803, so that the stability of the upper limit block 801 during movement is increased by the limiting through hole 802 cooperating with the limiting rod 803, thereby avoiding the position deviation of the upper mold 6 during movement, and the docking block 804 is fixedly installed on the inner side of the lower end of the upper limit block 801, and a docking cavity 806 matching the docking block 804 is provided inside the lower limit block 805, and the spring damping rod 807 is fixedly installed inside the docking cavity 806 by means of fastening bolts, and the receiving block 808 is fixedly installed on the spring damping rod 807 by means of fastening bolts. 7, so that the receiving block 808 is elastically connected to the docking cavity 806 through the spring damping rod 807. When the upper mold 6 is docked with the lower mold 2, the docking block 804 is connected with the receiving block 808, and the spring damping rod 807 is used to reduce the shock of the docking block 804, thereby increasing the shock absorption when the upper mold 6 and the lower mold 2 are closed. Then, a certain amount of cooling water is injected into the water storage tank 701 set at the rear side of the base 1, and the water storage tank 701 is connected to the water pump 702 through the water guide pipe 703. At the same time, the front end of the water guide pipe 703 is connected to the water storage cavity 704 opened in the lower mold 2, so that when the water pump 702 is working, The cooling water in the water tank 701 is pumped and transported to the water storage cavity 704, and the cooling water in the water storage cavity 704 and the cooling water in the water tank 701 are circulated through the water pipe 703, thereby cooling the interior of the lower mold 2, so that the aviation composite material processed in the mold groove 705 in the lower mold 2 can be quickly formed, and the pneumatic rod 707 arranged in the lower mold 2 drives the push plate 706 to move, so that the push plate 706 pushes out the formed aviation composite material, thereby increasing the demolding efficiency during the use of the molding mold, and further improving the convenience and activity during the use of the molding mold.

[0025] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. An aviation composite material forming die, comprising a base (1) and a demoulding component (7), characterized in that: A lower mold (2) is installed in the middle of the upper end of the base (1), and support vertical rods (3) are arranged at the four corners of the upper end of the base (1), and a top plate (4) is installed on the top of the support vertical rod (3). At the same time, hydraulic cylinders (5) are arranged on both sides of the top plate (4), and an upper mold (6) is installed at the front end of the hydraulic cylinder (5). A demoulding component (7) is arranged inside the lower mold (2), and the demoulding component (7) includes a water storage tank (701), a water pump (702), a water guide pipe (703), a water storage cavity (704), a mold groove (705), A push plate (706) and a pneumatic rod (707); the water storage tank (701) is externally connected to a water pump (702), the water pump (702) is externally connected to a water pipe (703), and the front end of the water pipe (703) is connected to a water storage chamber (704); a mold groove (705) is provided inside the lower mold (2), and a push plate (706) is provided at the lower end of the mold groove (705), and a pneumatic rod (707) is installed below the push plate (706); and a limit assembly (8) is provided outside the lower mold (2).

2. The aviation composite material forming mold according to claim 1, characterized in that: The hydraulic cylinder (5) and the upper mold (6) are distributed vertically, and the hydraulic cylinder (5) and the upper mold (6) are threadedly connected.

3. The aviation composite material forming mold according to claim 1, characterized in that: The outer side of the water storage tank (701) is flush with the outer side of the water pump (702), and the water storage tank (701) is connected to the water pump (702) via a water conduit (703).

4. The aviation composite material forming mold according to claim 1, characterized in that: The push plate (706) is embedded in the mold groove (705), and the top of the push plate (706) is flush with the bottom of the mold groove (705).

5. The aviation composite material forming mold according to claim 1, characterized in that: The limit assembly (8) comprises an upper limit block (801), a limit through hole (802), a limit rod (803) and a docking block (804); the upper limit block (801) has a limit through hole (802) disposed therein, the limit through hole (802) is internally connected to the limit rod (803), and a docking block (804) is additionally provided on the inner side of the lower end of the upper limit block (801).

6. The aviation composite material forming mold according to claim 5, characterized in that: The limit assembly (8) further comprises a lower limit block (805), a docking cavity (806), a spring damping rod (807) and a receiving block (808); the lower limit blocks (805) are arranged on both sides of the outside of the lower mold (2); a docking cavity (806) is provided inside the lower limit block (805); a spring damping rod (807) is installed inside the docking cavity (806); and a receiving block (808) is installed on the upper end of the spring damping rod (807).

7. The aviation composite material forming mold according to claim 6, characterized in that: The inner dimensions of the limiting through hole (802) match the outer dimensions of the limiting rod (803), and the upper limit block (801) is slidably connected to the limiting rod (803) via the limiting through hole (802).

8. The aviation composite material forming die according to claim 6, characterized in that: The receiving block (808) is embeddedly connected to the docking cavity (806), and the receiving block (808) is elastically connected to the docking cavity (806) via a spring damping rod (807).