Wire harness baking and softening device
By designing a multi-angle baking device and a reflow tube, the problem of wire harness stiffness in winter is solved, uniform softening of wire harness and energy saving is achieved, and the practicality of wire harness baking device is improved.
Patent Information
- Application Number
- CN202421096047.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing wire harness baking device cannot evenly bake the softening wire harness when the temperature is low in winter, and the cost is high and energy is wasted. The existing air heater can only bake the wire harness from one air outlet, which makes it inconvenient to uniformly handle.
A wire harness baking and softening device is designed, including a mounting box, multiple baking tubes and adjustment mechanisms. By setting up a baffle, conveying mechanism and adjustment mechanism, multi-angle baking of wire harnesses of different sizes is realized, and saving through reflux tubes energy.
The uniform softening of the wiring harness is achieved, the hot air loss is reduced, the baking needs of different sizes of wiring harnesses are adapted, and energy is saved through the reflux tube, which improves the practicality of the device.
Smart Images

Figure CN222245708U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire harness processing, in particular to a wire harness baking and softening device. Background Art
[0002] The wiring harness is a whole of service equipment for a certain load source group, such as relay lines, switching devices, control systems, etc. The wiring harness is mostly composed of several transmission lines of different colors and wrapped with rubber sleeves. During the production process of the wiring harness, it needs to be shaped or wound into a wiring harness roll for subsequent processing and use. Since the rubber sleeve will soften in a high temperature environment for easy processing, and when the temperature of the processing site is low in winter, the wiring harness will become stiff, making it inconvenient for subsequent processing. The existing methods are mostly to bake the wiring harness by blowing hot air through a hot air blower, so as to soften the wiring harness. Most of the existing hot air blowers bake the wiring harness through one air outlet, making it inconvenient to evenly bake and soften the wiring harness during use. To evenly soften the wiring harness, multiple hot air blowers need to be set up to work simultaneously, which makes the cost high during use and wastes more energy.
[0003] Based on this, a wire harness baking and softening device is now provided, which can eliminate the disadvantages of the existing device. Utility Model Content
[0004] The utility model aims to provide a wire harness baking and softening device to solve the problems in the background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A wire harness baking and softening device comprises an installation box and a first baking tube, wherein both sides of the installation box are provided with wire holes, and both ends of the installation box are rotatably provided with guide wheels, a plurality of support plates are fixedly provided at the bottom end of the first baking tube, and the plurality of support plates are fixedly provided at the bottom end of the installation box, a second baking tube is provided above the first baking tube, a third baking tube is provided on both sides of the first baking tube, and a plurality of air outlet holes are evenly spaced inside the first baking tube, the second baking tube and the third baking tube, one side of the two third baking tubes are fixedly connected to the output ends of two telescopic rods, and the telescopic rods are fixedly provided on the inner side of the installation box, and blocking components for adjusting the size of the wire holes are provided at both ends of the installation box, a conveying mechanism for conveying baking gas to the first baking tube, the second baking tube and the third baking tube is provided at the upper end of the installation box, and an adjusting mechanism for adjusting the working positions of the second baking tube and the third baking tube is provided at the upper end of the installation box.
[0007] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:
[0008] In an optional solution: the blocking assembly includes a baffle, and the two baffles are respectively tightly arranged at the two ends of the installation box, a circular through hole is provided on one side of the baffle, and guide groove rods are slidably provided on both sides of the baffle, and the guide groove rods are fixed on one side of the installation box.
[0009] In an optional scheme: the conveying mechanism includes a first transmission tube and a second transmission tube, one end of the first transmission tube and the two second transmission tubes are connected to the output end of the heating box, a first sliding tube is slidably provided on the first transmission tube, one end of the first sliding tube is connected to the second baking tube, the second transmission tube is fixedly arranged on the inner side of the installation box, one end of the second transmission tube is connected to a third transmission tube, one end of the third transmission tube is slidably provided with a second sliding tube, one end of the second sliding tube is connected to the third baking tube, the other end of the third transmission tube is connected to one end of the fourth transmission tube, the other end of the fourth transmission tube is connected to the first baking tube, the input end of the heating box is connected to the output end of the fan, and the heating box and the fan are fixedly arranged on the upper end of the installation box.
[0010] In an optional solution: the fan input end is connected to one end of the return pipe, and the other end of the return pipe is connected to the inside of the installation box.
[0011] In an optional solution: a fixed box is connected to the return pipe, an air inlet is symmetrically provided on the fixed box, a sliding plate is slidably provided inside the fixed box, a tension spring is fixed between one side of the sliding plate and one side of the fixed box, a plug rod is slidably provided in a circular through hole on one side of the sliding plate, and the plug rod is fixed on one side of the fixed box.
[0012] In an optional scheme: the adjusting mechanism includes a threaded rod symmetrically fixed on the upper end of the second baking tube, the threaded rod is arranged in a threaded hole at the upper end of the worm gear, the lower end of the worm gear is fixedly provided with a fixing tube, the outer side of the fixing tube is fixedly connected to the inner ring of the bearing, the outer ring of the bearing is fixedly arranged in the mounting groove at the upper end of the mounting box, a worm is meshed on the worm gear, and a rotating plate is rotatably provided on the rotating shaft at both ends of the worm gear, the rotating plate is fixedly provided on the upper end of the mounting box, a connecting shaft is fixedly provided between the two worm gears, a hand wheel is fixedly provided on the rotating shaft at one end of the worm gear, push rods are fixedly provided on both sides of the first sliding tube, one end of the push rod is tightly attached to the inclined surface of the guide block, the guide block is fixedly provided on one side of the fixed mounting plate, the fixed mounting plate is fixedly provided on the upper end of the third transmission tube, and a first return spring is fixedly provided between one side of the first fixed plate at the upper end of the second sliding tube and one side of the second fixed plate at the upper end of the third transmission tube.
[0013] In an optional solution: a ball is provided at one end of the push rod.
[0014] In an optional solution: a ruler is fixedly provided on the upper end of the second baking tube, and a plurality of scale values are provided on one side of the ruler.
[0015] In an optional solution, the air outlet holes inside the first baking tube, the second baking tube and the third baking tube are all arranged at an angle.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0017] The utility model provides baffles at both ends of the installation box, and the baffles are slidably arranged inside the guide groove rod, so that when baking and softening wire harnesses of different sizes, it is convenient to replace the baffles, and the baffles can block the wire holes to reduce the loss of hot air inside the installation box. By providing a first baking tube, a second baking tube and two third baking tubes, it is convenient to bake the wire harness at multiple angles. At the same time, the air outlet holes on the inner sides of the first baking tube, the second baking tube and the third baking tube are inclined at both sides to increase the baking range. By providing a threaded rod, a push rod and a guide block, when the working position of the second baking tube is adjusted by the cooperation of the worm and the worm gear, the working positions of the two third baking tubes can also be adjusted, so that it is convenient to bake and soften wire harnesses of different sizes. At the same time, the two ends of the reflux pipe are respectively connected with the installation box and the fan input end, so it is convenient to save energy, thereby increasing the practicality of the wire harness baking and softening device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the utility model.
[0019] Figure 2 This is a schematic diagram of the internal structure of the installation box of the utility model.
[0020] Figure 3 This is a schematic diagram of the guide block structure of the utility model.
[0021] Figure 4 This is a schematic diagram of the installation of the ruler of the utility model.
[0022] Figure 5 This is a schematic diagram of the internal structure of the fixed box of the utility model.
[0023] Notes on figure numbers: 11 installation box, 12 guide wheel, 13 first baking tube, 14 second baking tube, 15 third baking tube, 16 telescopic rod, 17 heating box, 18 fan, 19 first transmission tube, 20 second transmission tube, 21 third transmission tube, 22 fourth transmission tube, 23 first sliding tube, 24 second sliding tube, 25 threaded rod, 26 worm gear, 27 worm, 28 bearing, 29 first return spring, 30 push rod, 31 guide block, 32 ruler, 33 baffle, 34 reflux pipe, 35 fixed box, 36 air inlet, 37 sliding plate, 38 tension spring, 39 plug rod. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0025] Example 1
[0026] In one embodiment, Figure 1-Figure 5 As shown, a wire harness baking and softening device comprises an installation box 11 and a first baking tube 13, both sides of the installation box 11 are provided with wire holes, both ends of the installation box 11 are rotatably provided with guide wheels 12, the bottom end of the first baking tube 13 is fixed with a plurality of support plates, and the plurality of support plates are fixedly arranged at the bottom end of the installation box 11, a second baking tube 14 is arranged above the first baking tube 13, and third baking tubes 15 are arranged on both sides of the first baking tube 13, and a plurality of air outlet holes are evenly spaced inside the first baking tube 13, and one side of the two third baking tubes 15 is fixedly connected to the output ends of two telescopic rods 16, and the telescopic rods 16 The first baking tube 13, the second baking tube 14 and the third baking tube 15 are provided with a conveying mechanism for conveying baking gas to the first baking tube 13, the second baking tube 14 and the third baking tube 15 at the upper end of the installation box 11, and the second baking tube 14 and the third baking tube 15 are provided with an adjusting mechanism at the upper end of the installation box 11. The conveying mechanism facilitates the simultaneous conveying of baking gas to the first baking tube 13, the second baking tube 14 and the third baking tube 15, and the adjusting mechanism facilitates the adjustment of the working positions of the second baking tube 14 and the third baking tube 15, so as to facilitate the baking and softening of wire harnesses of different diameters.
[0027] The blocking assembly includes a baffle 33, and the two baffles 33 are respectively closely arranged at the two ends of the installation box 11. A circular through hole is provided on one side of the baffle 33, and guide groove rods are slidably provided on both sides of the baffle 33. The guide groove rods are fixed on one side of the installation box 11. When in use, when it is necessary to bake and soften wire harnesses of different diameters, different baffles 33 can be replaced to adjust the diameter of the circular through hole on the baffle 33, and then the baffle 33 is placed in the two guide groove rods to fix the baffle 33. At the same time, the baffle 33 can also prevent the loss of gas after heating inside the installation box 11.
[0028] The conveying mechanism includes a first conveying tube 19 and a second conveying tube 20, one end of the first conveying tube 19 and the two second conveying tubes 20 are connected to the output end of the heating box 17, a first sliding tube 23 is slidably provided on the first conveying tube 19, one end of the first sliding tube 23 is connected to the second baking tube 14, the second conveying tube 20 is fixedly arranged on the inner side of the installation box 11, one end of the second conveying tube 20 is connected to the third conveying tube 21, one end of the third conveying tube 21 is slidably provided with a second sliding tube 24, one end of the second sliding tube 24 is connected to the third baking tube 15, the other end of the third conveying tube 21 is connected to one end of the fourth conveying tube 22, the other end of the fourth conveying tube 22 is connected to the first baking tube 13, the input end of the heating box 17 is connected to the output end of the fan 18, the heating box 17 and the fan 18 are fixedly arranged on the upper end of the installation box 11, and the use When the wiring harness needs to be baked and softened, the wiring harness is passed through the installation box 11 and placed on the two guide wheels 12. The fan 18 is then started to transport external air to the heating box 17. The heating wire inside the heating box 17 can heat the air. The heated air is then transported to the first transmission tube 19 and the two second transmission tubes 20. The first transmission tube 19 transports the hot air to the second baking tube 14 through the first sliding tube 23. The second transmission tube 20 transports the hot air to the two third baking tubes 15 through the third transmission tube 21 and the second sliding tube 24. The third transmission tube 21 transports the hot air to the first baking tube 13 through the fourth transmission tube 22. The first baking tube 13, the second baking tube 14 and the third baking tube 15 exhaust the hot air through the inner air outlet, thereby baking and softening the wiring harness at multiple angles.
[0029] The input end of the fan 18 is connected to one end of the return pipe 34, and the other end of the return pipe 34 is connected to the inside of the installation box 11. When in use, the used air can be re-transported to the inside of the fan 18, thereby saving energy.
[0030] The adjusting mechanism includes a threaded rod 25 symmetrically fixed on the upper end of the second baking tube 14, the threaded rod 25 is arranged in a threaded hole at the upper end of the worm gear 26, a fixed tube is fixed at the bottom end of the worm gear 26, the outer side of the fixed tube is fixedly connected to the inner ring of the bearing 28, the outer ring of the bearing 28 is fixedly arranged in the mounting groove at the upper end of the mounting box 11, a worm 27 is meshed on the worm gear 26, a rotating plate is rotatably arranged on the rotating shaft at both ends of the worm 27, the rotating plate is fixedly arranged at the upper end of the mounting box 11, a connecting shaft is fixed between the two worms 27, a handwheel is fixedly arranged on the rotating shaft at one end of the worm 27, and a push rod 30 is fixedly arranged on both sides of the first sliding tube 23, one end of the push rod 30 is in close contact with the inclined surface of the guide block 31, and the guide block 31 It is fixed on one side of the fixed mounting plate, and the fixed mounting plate is fixed on the upper end of the third transmission tube 21. A first return spring 29 is fixed between one side of the first fixed plate at the upper end of the second sliding tube 24 and one side of the second fixed plate at the upper end of the third transmission tube 21. When in use, when it is necessary to adjust the working positions of the second baking tube 14 and the third baking tube 15, the hand wheel is turned to make the two worm gears 27 rotate at the same time, and the two worm gears 27 are respectively engaged and rotated with the two worm wheels 26. Under the action of the thread, the threaded rod 25 drives the second baking tube 14 to move. When the second baking tube 14 moves, it drives the push rod 30 and the guide block 31 to cooperate so that the two third baking tubes 15 move along the working direction of the output end of the telescopic rod 16, thereby facilitating the baking and softening of wire harnesses of different sizes.
[0031] One end of the push rod 30 is provided with a ball, which is convenient for reducing the wear between the end of the push rod 30 and the inclined surface of the guide block 31 when in use.
[0032] A ruler 32 is fixedly provided at the upper end of the second baking tube 14, and a plurality of scale values are provided on one side of the ruler 32. When in use, when the threaded rod 25 adjusts the working position of the second baking tube 14, the second baking tube 14 drives the ruler 32 to move, and the staff works on the exposed length of the ruler 32, and can determine the working positions of the second baking tube 14 and the third baking tube 15 according to the scale values.
[0033] The air outlet holes inside the first baking tube 13, the second baking tube 14 and the third baking tube 15 are all inclined. When in use, when wire harnesses of different diameters need to be baked and softened, since the third baking tube 15 can only be adjusted along the working direction of the output end of the telescopic rod 16, the air outlet holes inside the first baking tube 13 and the second baking tube 14 are inclined on both sides, so that the baking range can be expanded. At the same time, the air outlet holes inside the third baking tube 15 are all inclined on both sides, so that when used in conjunction with the first baking tube 13 and the second baking tube 14, the wire harnesses can be evenly baked and softened.
[0034] Example 2
[0035] The difference from Example 1 is that a fixed box 35 is connected to the return pipe 34, and an air inlet 36 is symmetrically provided on the fixed box 35. A sliding plate 37 is slidably provided inside the fixed box 35, and a tension spring 38 is fixedly provided between one side of the sliding plate 37 and one side of the fixed box 35. A plug rod 39 is slidably provided in a circular perforation on one side of the sliding plate 37, and the plug rod 39 is fixedly provided on one side of the fixed box 35. When in use, when the fan 18 extracts the used air inside the installation box 11 through the return pipe 34, if the air inside the installation box 11 is not enough to meet the input of the fan 18, negative pressure will be generated inside the fixed box 35, causing the sliding plate 37 to slide inside the fixed box 35. When the sliding plate 37 is separated from one end of the plug rod 39 and away from the air inlet 36, external air enters the fixed box 35 through the air inlet 36, and then enters the return pipe 34 through the circular perforation on one side of the sliding plate 37, so that the air required for the input of the fan 18 is met.
[0036] The above embodiment discloses a wire harness baking and softening device, wherein the installation box 11 is installed at the work place, the baffle 33 is placed in two guide slot rods to fix the baffle 33, the wire harness is passed through the installation box 11, and the wire harness is located on the two guide wheels 12, and then the fan 18 is started, and the fan 18 conveys the external air to the inside of the heating box 17. The heating wire inside the heating box 17 can heat the air, and then the heated air is conveyed to the first transmission tube 19 and the two second transmission tubes 20. The first transmission tube 19 passes through the first sliding The tube 23 conveys the hot air to the inside of the second baking tube 14, the second transmission tube 20 conveys the hot air to the inside of the two third baking tubes 15 through the third transmission tube 21 and the second sliding tube 24, the third transmission tube 21 conveys the hot air to the inside of the first baking tube 13 through the fourth transmission tube 22, and then the first baking tube 13, the second baking tube 14 and the third baking tube 15 discharge the hot air through the inner air outlet, so as to bake and soften the wire harness at multiple angles, and the fan 18 conveys the used air in the installation box 11 to the inside of the heating box 17 through the return pipe 34 If the air inside the installation box 11 is not enough to meet the input of the fan 18, negative pressure will be generated inside the fixed box 35, so that the sliding plate 37 slides inside the fixed box 35. When the sliding plate 37 is separated from one end of the plug rod 39 and away from the air inlet 36, the outside air enters the fixed box 35 through the air inlet 36, and then enters the return pipe 34 through the circular perforation on one side of the sliding plate 37, so that the air required for the input of the fan 18 is met. When the working positions of the second baking tube 14 and the third baking tube 15 need to be adjusted, the hand wheel is turned so that the two The worm 27 rotates simultaneously, and the two worms 27 mesh with the two worm wheels 26 and rotate respectively. Under the action of the thread, the threaded rod 25 drives the second baking tube 14 to move. When the second baking tube 14 moves, it drives the top rod 30 and the guide block 31 to make the two third baking tubes 15 move along the working direction of the output end of the telescopic rod 16, so as to facilitate the baking and softening of wire harnesses of different sizes. At the same time, a temperature sensor can also be arranged inside the heating box 17. The temperature sensor is electrically connected to the external control component and the heating wire inside the heating box 17, so as to facilitate the control of the hot air temperature.
[0037] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A wire harness baking and softening device, comprising an installation box (11) and a first baking tube (13), wherein both sides of the installation box (11) are provided with wire holes, both ends of the installation box (11) are provided with rotatable guide wheels (12), a plurality of support plates are fixedly provided at the bottom end of the first baking tube (13), and the plurality of support plates are fixedly provided at the bottom end of the installation box (11), characterized in that: A second baking tube (14) is arranged above the first baking tube (13), and third baking tubes (15) are arranged on both sides of the first baking tube (13). A plurality of air outlet holes are arranged at equal intervals on the inner sides of the first baking tube (13), the second baking tube (14) and the third baking tube (15). One side of the two third baking tubes (15) is fixedly connected to the output ends of two telescopic rods (16), and the telescopic rods (16) are fixedly arranged on the inner side of the installation box (11). Blocking components for adjusting the size of the wire holes are arranged at both ends of the installation box (11). A conveying mechanism for conveying baking gas to the inside of the first baking tube (13), the second baking tube (14) and the third baking tube (15) is arranged at the upper end of the installation box (11). An adjusting mechanism for adjusting the working positions of the second baking tube (14) and the third baking tube (15) is arranged at the upper end of the installation box (11).
2. A wire harness baking and softening device according to claim 1, characterized in that: The blocking assembly comprises a baffle (33), wherein two baffles (33) are respectively closely arranged at two ends of the installation box (11), a circular through hole is arranged on one side of the baffle (33), and guide groove rods are slidably arranged on both sides of the baffle (33), and the guide groove rods are fixedly arranged on one side of the installation box (11).
3. The wire harness baking and softening device according to claim 1, characterized in that: The conveying mechanism comprises a first conveying tube (19) and a second conveying tube (20), one end of the first conveying tube (19) and the two second conveying tubes (20) are both connected to the output end of the heating box (17), a first sliding tube (23) is slidably provided on the first conveying tube (19), one end of the first sliding tube (23) is connected to the second baking tube (14), the second conveying tube (20) is fixedly arranged on the inner side of the installation box (11), one end of the second conveying tube (20) is both connected to the output end of the heating box (17), a first sliding tube (23) is slidably provided on the first conveying tube (19), one end of the first sliding tube (23) is connected to the second baking tube (14), 1), a second sliding tube (24) is slidably provided at one end of the third transmission tube (21), one end of the second sliding tube (24) is connected to the third baking tube (15), the other end of the third transmission tube (21) is connected to one end of the fourth transmission tube (22), the other end of the fourth transmission tube (22) is connected to the first baking tube (13), the input end of the heating box (17) is connected to the output end of the fan (18), and the heating box (17) and the fan (18) are fixedly arranged on the upper end of the installation box (11).
4. The wire harness baking and softening device according to claim 3, characterized in that: The input end of the fan (18) is in communication with one end of a return pipe (34), and the other end of the return pipe (34) is in communication with the interior of the installation box (11).
5. The wire harness baking and softening device according to claim 4, characterized in that: The return pipe (34) is connected to a fixed box (35), and the fixed box (35) is symmetrically provided with an air inlet (36). A sliding plate (37) is slidably provided inside the fixed box (35), and a tension spring (38) is fixedly provided between one side of the sliding plate (37) and one side inside the fixed box (35). A plug rod (39) is slidably provided in a circular through hole on one side of the sliding plate (37), and the plug rod (39) is fixedly provided on one side inside the fixed box (35).
6. The wire harness baking and softening device according to claim 3, characterized in that: The adjustment mechanism comprises a threaded rod (25) symmetrically fixedly provided at the upper end of the second baking tube (14), the threaded rod (25) being arranged in a threaded hole at the upper end of the worm wheel (26), a fixed tube being fixedly provided at the lower end of the worm wheel (26), the outer side of the fixed tube being fixedly connected to the inner ring of a bearing (28), the outer ring of the bearing (28) being fixedly provided in a mounting groove at the upper end of the mounting box (11), a worm (27) being meshed on the worm wheel (26), a rotating plate being rotatably provided on the rotating shafts at both ends of the worm (27), the rotating plate being fixedly provided at the upper end of the mounting box (11), and two A connecting shaft is fixed between the worms (27); a hand wheel is fixed on a rotating shaft at one end of the worm (27); push rods (30) are fixed on both sides of the first sliding tube (23); one end of the push rod (30) is in close contact with the inclined surface of a guide block (31); the guide block (31) is fixed on one side of a fixed mounting plate; the fixed mounting plate is fixed on the upper end of the third transmission tube (21); a first return spring (29) is fixed between one side of the first fixed plate at the upper end of the second sliding tube (24) and one side of the second fixed plate at the upper end of the third transmission tube (21).
7. The wire harness baking and softening device according to claim 6, characterized in that: One end of the push rod (30) is provided with a ball.
8. The wire harness baking and softening device according to claim 6, characterized in that: A scale (32) is fixedly provided at the upper end of the second baking tube (14), and a plurality of scale values are provided on one side of the scale (32).
9. The wire harness baking and softening device according to claim 1, characterized in that: The air outlet holes inside the first baking tube (13), the second baking tube (14) and the third baking tube (15) are all arranged at an angle.
