Automatic discharging device

By designing an automatic discharge device, the glue coating rollers are driven to automatically apply glue on the film body, and the distance measuring sensor and controller are used to achieve glue supplementation, which solves the problem that the existing SMC sheet machine is aimed at films of different sizes during the glue coating process. The applicability of the body and the problem of glue waste have achieved an automated and efficient glue coating process.

CN222245745UActive Publication Date: 2024-12-27CHONGQING DESENKUN NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421132470.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-27
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

During the glue coating process of existing SMC sheet machines, the resin collection tank is set above the membrane body, resulting in the length of the discharge hole must be equal to the width of the membrane body, which cannot be suitable for film bodies of different sizes, and the valve needs to be started for glue coating. There are problems with glue waste and equipment dependence.

Method used

An automatic discharge device is designed, including a rolling roller, a rolling roller, a material box, a motor, a heating device, a stirring device, a distance measuring sensor and a solenoid valve. By driving the glue coating roller to automatically apply glue on the film body, It also uses the ranging sensor and controller to realize automatic replenishment of the glue, which is suitable for film bodies of different widths.

Benefits of technology

It realizes automatic glue coating without electronic control equipment and valves, is suitable for film bodies of different widths, and has automatic glue addition function, reducing glue waste and equipment dependence.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of SMC (Sheet Molding Compound) machines, in particular to an automatic blanking device. Comprising a rack, a material box, a motor b, a heating device, a stirring device, a winding roller, an unwinding roller a, an unwinding roller b, an unwinding roller c, a transmission roller, two clamping rollers and two material boxes. The winding roller, the unwinding roller a, the unwinding roller b, the unwinding roller c, the transmission roller and the two clamping rollers are rotationally mounted on the rack; the motor b is mounted on the rack, and an output shaft of the motor b is connected with a rotating shaft of the winding roller; the two material boxes are both mounted on the rack, and glue spreading rollers are rotationally mounted on the two material boxes; the heating device and the stirring device are both mounted on the material box; discharging pipes are connected between the material box and the two material boxes, and electromagnetic valves are installed on the two discharging pipes. The film gluing device can be suitable for gluing film bodies with different widths, is simple in structure, does not need to be provided with electric equipment and valves, can realize an automatic glue adding function, and is high in practicability.
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Description

Technical Field

[0001] The utility model relates to the technical field of SMC sheet machines, in particular to an automatic unloading device. Background Art

[0002] SMC is a new composite material that emerged in the 20th century. It has excellent characteristics such as light weight, low cost, good heat resistance and insulation, stable performance, corrosion resistance, easy molding, good electrical performance and insulation performance. With the gradual maturity of its materials and processes, the application range of SMC sheets is getting wider and wider. However, with the increasingly high requirements of modern manufacturing on the performance of materials, the performance of SMC sheets needs to be further improved; during the production process of SMC sheet machine, the materials in the reactor need to be evenly laid on the film surface of the conveyor belt for production and processing by SMC sheet machine.

[0003] A Chinese patent with authorization announcement number CN206733642U discloses a new type of SMC sheet machine, which relates to the field of SMC sheet machines. A sheet film conveying device is arranged on the left side of the glass fiber conveying device, located in the middle of the table top of the machine body. A second resin collecting tank is arranged on the sheet film conveying device, and a second resin conveying pipe is arranged above the second resin collecting tank. A first molded rolling belt is arranged below the sheet film conveying device, and rolling belt conveying shafts are respectively arranged at both ends of the first molded rolling belt. Several rolling belt molded conveying shafts are arranged below the molded rolling belt, and a second molded rolling belt is arranged on the left side of the first molded rolling belt.

[0004] The above-mentioned disclosed patent still has the following technical defects: when the resin collection tank is applied with glue to the membrane body, since the resin collection tank is arranged above the membrane body, the length of the discharge hole of the resin collection tank needs to be set equal to the width of the membrane body (if the discharge hole is set shorter, the glue coating will not be comprehensive; if the discharge hole is set too long, excess glue will drip into the working area, causing waste of glue), so it can only be applicable to the glue coating needs of membranes of specific sizes, and the valve needs to be started when the glue coating work is turned on or off. Utility Model Content

[0005] The utility model aims to provide an automatic feeding device in view of the problems existing in the background technology.

[0006] The technical solution of the utility model is an automatic feeding device, comprising:

[0007] Rotate a frame on which a winding roller, an unwinding roller a, an unwinding roller b, an unwinding roller c, a transmission roller and two clamping rollers are installed;

[0008] Motor b, the motor b is mounted on the frame and its output shaft is connected to the rotating shaft of the winding roller;

[0009] Two material boxes, both of which are mounted on a frame, and both of which are rotatably mounted with glue coating rollers;

[0010] A material box is installed with a heating device and a stirring device; a discharge pipe is connected between the material box and the two material boxes, and solenoid valves are installed on the two discharge pipes; a distance sensor is arranged above the material box, and the distance sensor is installed on the frame.

[0011] Preferably, a controller is installed on the frame, and the controller is electrically connected to the distance measuring sensor and the two solenoid valves.

[0012] Preferably, the stirring device includes a motor a, a stirring shaft and a stirring blade, the stirring shaft is rotatably mounted on the inner side of the material box, the stirring blade is mounted on the stirring shaft, and the motor a is mounted on the outer end of the material box and its output shaft is connected to the stirring shaft.

[0013] Preferably, a limiting mechanism is also installed on the frame, and the limiting mechanism includes a mounting frame, two rotating frames and two limiting rollers. The mounting frame is installed on the upper end of the frame, and the two limiting rollers are respectively installed on the two rotating frames. A driving component for driving the two rotating frames to move closer to or away from each other is installed on the mounting frame.

[0014] Preferably, the driving assembly includes a bidirectional screw, a knob and two connecting sliders, the two connecting sliders are slidably mounted on the mounting frame and are respectively connected to the two rotating frames, the bidirectional screw is rotatably mounted on the mounting frame, the two connecting sliders are symmetrically arranged on the bidirectional screw and are both threadedly connected to the bidirectional screw, and the knob is mounted on the end of the bidirectional screw.

[0015] Preferably, the two clamping rollers are arranged side by side up and down with a gap reserved therebetween, the unwinding roller b is located above the clamping roller, and the unwinding roller a is located below the clamping roller.

[0016] Compared with the prior art, the utility model has the following beneficial technical effects:

[0017] 1. The upper and lower films drive the glue coating roller to rotate during the movement. The glue coating roller is covered with glue on the surface of the film during the rotation process, and the glue is coated on the surface of the film. The automatic gluing work can be completed without the help of any electronic control equipment and valves, and it can be suitable for the gluing needs of films of different widths.

[0018] 2. When the rubber in the material box is about to be consumed, the controller controls the solenoid valve to open, and the rubber in the material box is automatically replenished into the material box through the discharge pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the utility model.

[0020] Figure 2 It is a cross-sectional structural diagram of the utility model.

[0021] Figure 3 for Figure 1 Schematic diagram of the local enlarged structure at point A.

[0022] : 1. frame; 2. material box; 3. clamping roller; 4. winding roller; 5. unwinding roller a; 6. unwinding roller b; 7. unwinding roller c; 8. transmission roller; 9. material box; 10. glue coating roller; 11. distance measuring sensor; 12. motor a; 13. heating device; 14. stirring shaft; 15. stirring blade; 16. mounting frame; 17. rotating frame; 18. limiting roller; 19. controller; 20. motor b; 21. discharge pipe; 22. solenoid valve; 23. bidirectional screw rod; 231. knob; 24. connecting slider. DETAILED DESCRIPTION

[0023] Embodiment 1

[0024] like Figure 1-Figure 2 As shown, an automatic unloading device proposed in this embodiment includes a frame 1, a material box 2, a motor b20, a heating device 13, a stirring device, a winding roller 4, an unwinding roller a5, an unwinding roller b6, an unwinding roller c7, a transmission roller 8, two clamping rollers 3 and two material boxes 9.

[0025] The winding roller 4, unwinding roller a5, unwinding roller b6, unwinding roller c7, transmission roller 8 and two clamping rollers 3 are all rotatably mounted on the frame 1. The two clamping rollers 3 are arranged side by side up and down with a gap reserved. The unwinding roller b6 is located above the clamping roller 3, and the unwinding roller a5 is located below the clamping roller 3; the motor b20 is installed on the frame 1 and its output shaft is connected to the rotating shaft of the winding roller 4; the two material boxes 9 are installed on the frame 1, and the two material boxes 9 are rotatably mounted with glue coating rollers 10.

[0026] The heating device 13 and the stirring device are both installed on the material box 2; the stirring device includes a motor a12, a stirring shaft 14 and a stirring blade 15, the stirring shaft 14 is rotatably installed on the inner side of the material box 2, the stirring blade 15 is installed on the stirring shaft 14, the motor a12 is installed on the outer end of the material box 2 and its output shaft is connected to the stirring shaft 14, the motor a12 is started to drive the stirring shaft 14 to rotate, and then drive the stirring blade 15 to rotate, the rotation of the stirring blade 15 can stir the rubber inside the material box 2 to prevent the rubber from precipitating and help the rubber to be evenly heated to prevent the rubber from solidifying; a discharge pipe 21 is connected between the material box 2 and the two material boxes 9, and the two discharge pipes 21 are installed with solenoid valves 22; a distance sensor 11 is arranged above the material box 2, and the distance sensor 11 is installed on the frame 1; a controller 19 is installed on the frame 1, and the controller 19 is electrically connected to the distance sensor 11 and the two solenoid valves 22.

[0027] The unwinding roller b6 and the unwinding roller a5 are used for unwinding the upper film and the lower film respectively, the unwinding roller c7 is used for unwinding the glass fiber, and the winding roller 4 is used for winding the pressed composite film. The motor b20 drives the winding roller 4 to rotate to pull and wind the composite film. The outer surface of the upper film faces the bottom end during the movement and contacts with the glue coating roller 10 at the upper end, and the upper film drives the glue coating roller 10 to rotate during the movement. The rotation of the glue coating roller 10 can make the glue inside the material box 9 evenly coated on the surface of the glue coating roller 10, and finally coated on the surface of the upper film. The outer surface of the lower film contacts with the glue coating roller 10 during the movement, so that it is covered with glue. Through the setting of the transmission roller 8, the outer surface of the lower film moves from toward the bottom end to toward the top end. The upper and lower films are respectively pressed against the upper and lower surfaces of the glass fiber, thereby completing the production. Working, the distance measuring sensor 11 set can monitor the liquid level height of the material box 9 in real time and feed back the signal to the controller 19. When the liquid level drops below the bottom of the glue coating roller 10, the controller 19 controls the solenoid valve 22 to open, and the glue inside the material box 2 flows into the interior of the material box 9 through the discharge pipe 21. When the internal liquid level height of the material box 9 exceeds the set value, the controller 19 controls the solenoid valve 22 to close, thereby stopping the feeding work; in summary, the upper and lower films drive the glue coating roller 10 to rotate during the movement, and the glue coating roller 10 has its surface covered with glue and coated on the surface of the film body during the rotation, which can complete the automatic gluing work without the aid of any electronic control equipment and valves, can be suitable for the gluing needs of films of different widths, and has the function of automatic gluing, and its applicability is strong.

[0028] Embodiment 2

[0029] like Figure 1 and Figure 3 As shown, an automatic unloading device proposed in this embodiment, compared with the first embodiment, in this embodiment, a limiting mechanism is further installed on the frame 1, and the limiting mechanism includes a mounting frame 16, two rotating frames 17 and two limiting rollers 18. The mounting frame 16 is installed at the upper end of the frame 1, and the two limiting rollers 18 are respectively installed on the two rotating frames 17. A driving component for driving the two rotating frames 17 to move closer to or away from each other is installed on the mounting frame 16; the driving component includes a bidirectional screw rod 23, a knob 231 and two connecting sliders 24, and the two connecting sliders 24 are both slidably installed The bidirectional screw rod 23 is rotatably mounted on the mounting frame 16 and is respectively connected to the two rotating frames 17. The two connecting sliders 24 are symmetrically arranged on the bidirectional screw rod 23 and are both threadedly connected to the bidirectional screw rod 23. The knob 231 is installed at the end of the bidirectional screw rod 23. The two installed limiting rollers 18 can limit the position of multiple membranes to prevent the multiple membranes from being offset in position during the movement. The spacing between the two limiting rollers 18 can be adjusted by driving the bidirectional screw rod 23 to rotate, thereby adaptively adjusting according to the width of the membrane.

[0030] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. An automatic unloading device, characterized in that: include: A frame (1) is rotatably mounted with a winding roller (4), an unwinding roller a (5), an unwinding roller b (6), an unwinding roller c (7), a transmission roller (8) and two clamping rollers (3); A motor b (20), the motor b (20) is mounted on the frame (1) and its output shaft is connected to the rotating shaft of the winding roller (4); Two material boxes (9), both of which are mounted on the frame (1), and both of which are rotatably mounted with a glue coating roller (10); A material box (2) is provided with a heating device (13) and a stirring device; a discharge pipe (21) is connected between the material box (2) and two material boxes (9), and a solenoid valve (22) is installed on the two discharge pipes (21); a distance sensor (11) is arranged above the material box (2), and the distance sensor (11) is installed on the frame (1).

2. The automatic unloading device according to claim 1, characterized in that: A controller (19) is installed on the frame (1), and the controller (19) is electrically connected to the distance measuring sensor (11) and the two solenoid valves (22).

3. The automatic unloading device according to claim 1, characterized in that: The stirring device comprises a motor a (12), a stirring shaft (14) and a stirring blade (15). The stirring shaft (14) is rotatably mounted on the inner side of the material box (2). The stirring blade (15) is mounted on the stirring shaft (14). The motor a (12) is mounted on the outer end of the material box (2) and its output shaft is connected to the stirring shaft (14).

4. The automatic unloading device according to claim 1, characterized in that: A limiting mechanism is also installed on the frame (1), the limiting mechanism comprising a mounting frame (16), two rotating frames (17) and two limiting rollers (18); the mounting frame (16) is installed at the upper end of the frame (1); the two limiting rollers (18) are respectively installed on the two rotating frames (17); and a driving component for driving the two rotating frames (17) to move closer to or farther from each other is installed on the mounting frame (16).

5. The automatic unloading device according to claim 4, characterized in that: The driving assembly comprises a bidirectional screw rod (23), a knob (231) and two connecting sliders (24); the two connecting sliders (24) are both slidably mounted on a mounting frame (16) and are respectively connected to two rotating frames (17); the bidirectional screw rod (23) is rotatably mounted on the mounting frame (16); the two connecting sliders (24) are symmetrically arranged on the bidirectional screw rod (23) and are both threadedly connected to the bidirectional screw rod (23); and the knob (231) is mounted on the end of the bidirectional screw rod (23).

6. The automatic unloading device according to claim 1, characterized in that: The two clamping rollers (3) are arranged side by side up and down with a gap reserved therebetween; the unwinding roller b (6) is located above the clamping roller (3) and the unwinding roller a (5) is located below the clamping roller (3).