Deburring device for injection products

By designing a multi-motor slider system and dust-proof mechanism, the problem of inefficient treatment of injection molded products in different sizes is solved, multi-angle fixation and dust removal are achieved, and production efficiency and product quality are improved.

CN222245833UActive Publication Date: 2024-12-27SHANGHAI SHINE PLASTIC CO LTD
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Patent Information

Application Number
CN202421102368.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2024-12-27
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

Existing injection molding product deburring devices are difficult to cope with injection molding products of different sizes, resulting in inefficient production efficiency.

Method used

A deburring device including a cleaning mechanism and a dustproof mechanism is designed. The cleaning mechanism realizes multi-angle, multi-dimensional fixing and deburring operations of injection molded products through multiple motors and slider systems. The dustproof mechanism passes through vacuuming and filtering. Remove dust and debris.

Benefits of technology

It improves the deburring treatment efficiency of injection molded products of various sizes, ensures the smooth progress of the deburring process, and effectively removes and collects dust and debris, improving production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a deburring device for injection products, which relates to the technical field of deburring devices, and comprises a cleaning mechanism, the bottom of the cleaning mechanism is fixedly connected with a dustproof mechanism, the cleaning mechanism comprises an operating platform, the top of the operating platform is fixedly provided with a U-shaped frame, and one side of the outer wall of the U-shaped frame is provided with a chute. According to the injection molding product deburring device, under the interaction of all the components of the removing mechanism, effective deburring treatment can be conducted on injection molding products of various sizes, so that the production efficiency is improved, the injection molding products can be stably fixed at a specific inclination angle through driving of the third motor, and the production efficiency is improved. According to the multi-angle deburring device for the injection molding products, all-directional deburring operation can be conducted on the injection molding products from multiple angles, then the deburring effect is optimized, the device can fix the injection molding products of different sizes, and it is ensured that the deburring process is conducted stably.
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Description

Technical Field

[0001] The utility model relates to the technical field of deburring devices, in particular to a deburring device for injection molded products. Background Art

[0002] Injection molded products are plastic products manufactured using injection molding technology and are widely used in various industries. Burrs are a common problem in the injection molding process, mainly caused by mold design defects, insufficient manufacturing precision, improper injection parameters or operational errors. Burrs not only affect the appearance quality of the product, but may also reduce its performance and service life.

[0003] The existing injection molding product deburring device has a single function and is difficult to handle a wide variety of injection molding products. Since injection molding products vary in shape, size and material, when deburring injection molding products of different sizes, it is often necessary to manually move the injection molding products for positioning and fixing, resulting in low production efficiency. Utility Model Content

[0004] The purpose of the utility model is to solve the problem of low production efficiency caused by the inability of the injection molded product deburring device to deburr injection molded products of different sizes during use of the above-mentioned equipment, thereby proposing a deburring device for injection molded products.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a deburring device for injection molded products, comprising a cleaning mechanism, the bottom of which is fixedly connected with a dustproof mechanism;

[0006] The cleaning mechanism includes an operating table, a U-shaped frame is fixedly installed on the top of the operating table, a slide groove is opened on one side of the outer wall of the U-shaped frame, a first slider is slidably embedded on the inner surface wall of the slide groove, the inner surface wall of the first slider is threadedly connected with a threaded rod, the outer wall side of the threaded rod is fixedly connected with a first motor, an outer wall side of the first slider is fixedly connected with an L-shaped plate, two first slide rails are fixedly installed on one side of the outer wall of the L-shaped plate, a lifting plate is movably sleeved between the outer walls of the two first slide rails, a second motor is fixedly installed on one side of the outer wall of the lifting plate, a grinding wheel is fixedly connected to the output end of the second motor, a first electric push rod is fixedly connected to the top of the second motor, a second slide rail is fixedly installed on the top of the operating table, the outer wall of the second slide rail is movably sleeved with a second slider, and the outer wall side of the second slider is fixedly connected with a second electric push rod.

[0007] Preferably, a third motor is fixedly connected to the top of the second slider, a fixed plate is fixedly connected to the output end of the third motor, a mounting groove is provided on one side of the outer wall of the fixing plate, three springs are fixedly connected to the inner wall of the mounting groove, a clamping plate is fixedly connected between the outer walls of the three springs, and two baffles are fixedly installed on the top of the operating table.

[0008] Preferably, the dustproof mechanism comprises a dustproof box, one side of the outer wall of the dustproof box is fixedly connected to a blower, the input end of the blower is fixedly connected to a connecting pipe, and the outer wall of the connecting pipe is fixedly connected to two dust suction pipes.

[0009] Preferably, the outer wall of the connecting pipe is fixedly connected to two dust suction pipes, a placement groove is provided on one side of the outer wall of the dustproof box, and a collection cabinet is movably inserted into the inner wall of the placement groove.

[0010] Preferably, a handle is fixedly mounted on one side of the outer wall of the collection cabinet, and a filter is fixedly connected between the inner walls of the dustproof box.

[0011] Preferably, an exhaust fan is fixedly mounted on one side of the outer wall of the dustproof box.

[0012] Preferably, the bottom of the operating table and the top of the dustproof box are fixedly connected, and the outer walls of the two dust suction pipes are fixedly inserted inside the two baffles.

[0013] Compared with the prior art, the advantages and positive effects of the utility model are:

[0014] In the utility model, through the interaction of the various components of the cleaning mechanism, injection molded products of various sizes can be effectively deburred, thereby improving production efficiency, and through the drive of the third motor, the injection molded product can be stably fixed at a specific tilt angle, which is conducive to all-round deburring of the injection molded product from multiple angles, thereby optimizing the deburring effect, and the device can fix injection molded products of various different sizes, ensuring the smooth progress of the deburring process.

[0015] In the utility model, the dust and debris generated in the deburring process can be effectively removed through the cooperation of the cleaning mechanism and the dust prevention mechanism, and the filter can effectively filter the dust and debris in the dust prevention box to ensure the cleanliness of the exhaust gas, and the dust and debris can be effectively collected in the collection cabinet, which is convenient for the centralized treatment of waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 The utility model provides a main structural stereogram of a deburring device for injection molded products;

[0017] Figure 2A three-dimensional diagram of a deburring mechanism in a deburring device for injection molded products is provided for the utility model;

[0018] Figure 3 The utility model provides a three-dimensional exploded diagram of the structure of a cleaning mechanism in a deburring device for injection molded products;

[0019] Figure 4 The utility model provides a three-dimensional disassembled diagram of a dust-proof mechanism in a deburring device for an injection molded product.

[0020] Legend:

[0021] 1. Cleaning mechanism; 101. Operating table; 102. U-shaped frame; 103. Slide; 104. First slide block; 105. Threaded rod; 106. First motor; 107. L-shaped plate; 108. First slide rail; 109. Lifting plate; 110. Second motor; 111. Grinding wheel; 112. First electric push rod; 113. Second slide rail; 114. Second slide block; 115. Second electric push rod; 116. Third motor; 117. Fixed plate; 118. Mounting groove; 119. Spring; 120. Clamp; 121. Baffle;

[0022] 2. Dust-proof mechanism; 201. Dust-proof box; 202. Blower; 203. Connecting pipe; 204. Dust suction pipe; 205. Placement slot; 206. Collection cabinet; 207. Handle; 208. Filter; 209. Exhaust fan. DETAILED DESCRIPTION

[0023] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.

[0025] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a deburring device for injection molded products, including a cleaning mechanism 1, and a dust prevention mechanism 2 is fixedly connected to the bottom of the cleaning mechanism 1;

[0026] The cleaning mechanism 1 includes an operating table 101, a U-shaped frame 102 is fixedly installed on the top of the operating table 101, a slide groove 103 is opened on one side of the outer wall of the U-shaped frame 102, a first slider 104 is slidably embedded in the inner surface wall of the slide groove 103, a threaded rod 105 is threadedly connected to the inner surface wall of the first slider 104, a first motor 106 is fixedly connected to one side of the outer wall of the threaded rod 105, an L-shaped plate 107 is fixedly connected to one side of the outer wall of the first slider 104, two first slide rails 108 are fixedly installed on one side of the outer wall of the L-shaped plate 107, a lifting plate 109 is movably sleeved between the outer walls of the two first slide rails 108, a second motor 110 is fixedly installed on one side of the outer wall of the lifting plate 109, and the output end of the second motor 110 is fixedly connected There is a grinding wheel 111, a first electric push rod 112 is fixedly connected to the top of the second motor 110, a second slide rail 113 is fixedly installed on the top of the operating table 101, a second slider 114 is movably sleeved on the outer wall of the second slide rail 113, a second electric push rod 115 is fixedly connected to one side of the outer wall of the second slider 114, a third motor 116 is fixedly connected to the top of the second slider 114, a fixed plate 117 is fixedly connected to the output end of the third motor 116, a mounting groove 118 is provided on one side of the outer wall of the fixing plate 117, three springs 119 are fixedly connected to the inner wall of the mounting groove 118, a clamping plate 120 is fixedly connected between the outer walls of the three springs 119, and two baffles 121 are fixedly installed on the top of the operating table 101.

[0027] The effect achieved by the entire embodiment 1 is that the staff first pulls the clamping plate 120 to increase the distance between it and one side of the outer wall of the fixed plate 117. The three springs 119 are stretched during the movement of the clamping plate 120. Then, the injection molded product is placed on the top of the fixed plate 117. The restoring force of the three springs 119 drives the clamping plate 120 to clamp and fix the injection molded product. At this time, the control system starts the first motor 106, and the output end of the first motor 106 drives the threaded rod 105 to rotate. The first slider 104 is driven to move left and right inside the slide groove 103 through the forward and reverse rotation of the threaded rod 105. The movement of the first slider 104 further drives the L-shaped plate 107 and the grinding wheel 111 to move synchronously, thereby realizing the lateral movement of the grinding wheel 111. Position adjustment: when it is necessary to adjust the front and rear position of the injection molded product, the control system starts the second electric push rod 115, and the telescopic end of the second electric push rod 115 pushes the third motor 116 and the injection molded product to move forward and backward, thereby realizing precise adjustment of the longitudinal position of the injection molded product. If there are burrs on the side of the injection molded product, the control system can start the third motor 116, and the output end of the third motor 116 drives the fixed plate 117 to rotate, thereby driving the injection molded product to rotate to a specific angle, so that the grinding wheel 111 can grind the burrs from a suitable angle. Through this series of automated operations, the device can effectively fix, adjust the position and grind burrs for injection molded products of various sizes, significantly improving production efficiency and product quality.

[0028] Embodiment 2, as Figure 2-Figure 4 As shown, the dustproof mechanism 2 includes a dustproof box 201, one side of the outer wall of the dustproof box 201 is fixedly connected to a blower 202, the input end of the blower 202 is fixedly connected to a connecting pipe 203, the outer wall of the connecting pipe 203 is fixedly connected to two dust suction pipes 204, the outer wall of the connecting pipe 203 is fixedly connected to two dust suction pipes 204, a placement groove 205 is provided on one side of the outer wall of the dustproof box 201, a collection cabinet 206 is movably inserted into the inner wall of the placement groove 205, a handle 207 is fixedly installed on one side of the outer wall of the collection cabinet 206, a filter screen 208 is fixedly connected between the inner walls of the dustproof box 201, an exhaust fan 209 is fixedly installed on one side of the outer wall of the dustproof box 201, the bottom of the operating table 101 and the top of the dustproof box 201 are fixedly connected, and the outer walls of the two dust suction pipes 204 are fixedly inserted inside the two baffles 121.

[0029] The effect achieved by the entire embodiment 2 is that a large amount of dust and debris will be generated during the deburring process of the device. In order to effectively deal with these wastes, two baffles 121 are fixedly installed on the top of the operating table 101. The two baffles 121 effectively block the dust and debris from two directions to prevent them from flying around. Subsequently, the staff starts the blower 202 and the exhaust fan 209. After the blower 202 is started, its input end generates a strong suction force, which acts between the two baffles 121 through the connecting pipe 203 and the two dust suction pipes 204, sucks in the dust and debris, and sends them to the dustproof box 20 through the output end of the blower 202. 1, and at the same time, after the exhaust fan 209 is started, an airflow is generated, so that the dust and debris in the dust box 201 move toward the exhaust fan 209. In this process, the filter 208 can effectively filter out the dust and debris in the airflow to ensure that the exhausted gas is clean and pollution-free. When the device stops working, the dust and debris deposited on the bottom of the inner wall of the dust box 201 will naturally fall into the collection cabinet 206 through the bottom slope. At this time, the staff only needs to pull the handle 207 to easily slide the collection cabinet 206 out of the placement slot 205 to clean and dispose of the waste, thereby achieving a clean and tidy working environment of the device.

[0030] Working principle: After the equipment is powered on, the staff manually pulls the splint 120 to expand the distance between it and one side of the outer wall of the fixed plate 117. During this process, the splint 120 will stretch the three springs 119. Then, the injection molded product is securely placed on the top of the fixed plate 117. The rebound force released by the three springs 119 due to the stretching will act on the splint 120, driving the splint 120 to move toward the direction of the fixed plate 117, thereby effectively fixing the injection molded product. At this time, the control system starts the second motor 110, and its output end drives the grinding wheel 111 to rotate at high speed. Then, the control system starts the first electric push rod 112, causing its telescopic end to push downward, driving the second electric push rod 112 to rotate at high speed. The second motor 110 and the grinding wheel 111 move downward as a whole until the grinding wheel 111 contacts the injection molded product to perform a deburring operation. If the lateral deburring position needs to be adjusted according to the size of the injection molded product, the control system will start the first motor 106. The output end of the first motor 106 drives the threaded rod 105 to rotate. The first slider 104 is controlled to move left and right by the forward and reverse rotation of the threaded rod 105. The movement of the first slider 104 will drive the L-shaped plate 107 to move left and right, thereby accurately adjusting the lateral position of the grinding wheel 111. For the adjustment of the front and rear positions of the injection molded product, the control system starts the second electric push rod 115 again. The telescopic action of its telescopic end will drive the third motor 1 16 and the injection molded product move back and forth to ensure that the grinding wheel 111 can accurately align with the burr position. When there are burrs on the side of the injection molded product, the control system starts the third motor 116. The output end of the third motor 116 drives the fixed plate 117 to rotate, thereby driving the injection molded product to rotate to a specific angle so that the grinding wheel 111 can grind the burrs from the best angle. During the entire deburring operation, the staff starts the blower 202 and the exhaust fan 209. After the blower 202 is started, its input end generates a strong suction force, and a dust suction area is formed between the two baffles 121 through the connecting pipe 203 and the two dust suction pipes 204, so that the generated dust and debris are sucked into , and is sent into the dust box 201 through the output end of the blower 202. At the same time, the exhaust fan 209 is started to generate an airflow to move the dust and debris in the dust box 201 toward the exhaust fan 209. In this process, the filter 208 can effectively filter the dust and debris in the airflow to keep the exhaust gas clean. When the device stops working, the dust and debris accumulated at the bottom of the inner wall of the dust box 201 will naturally slide through the inclined surface of the bottom of the inner wall into the collection cabinet 206. The staff can easily slide the collection cabinet 206 out of the placement slot 205 by pulling the handle 207 to clean and dispose of the waste, thereby keeping the working environment clean and hygienic.

[0031] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A deburring device for injection molded products, comprising a deburring mechanism (1), characterized in that: The bottom of the cleaning mechanism (1) is fixedly connected to a dust prevention mechanism (2); The cleaning mechanism (1) comprises an operating table (101), a U-shaped frame (102) is fixedly mounted on the top of the operating table (101), a slide groove (103) is provided on one side of the outer wall of the U-shaped frame (102), a first slider (104) is slidably embedded in the inner surface wall of the slide groove (103), a threaded rod (105) is threadedly connected to the inner surface wall of the first slider (104), a first motor (106) is fixedly connected to one side of the outer wall of the threaded rod (105), an L-shaped plate (107) is fixedly mounted on one side of the outer wall of the L-shaped plate (107), and two first slide rails ( 108), a lifting plate (109) is movably sleeved between the outer walls of the two first slide rails (108), a second motor (110) is fixedly mounted on one side of the outer wall of the lifting plate (109), a grinding wheel (111) is fixedly connected to the output end of the second motor (110), a first electric push rod (112) is fixedly connected to the top of the second motor (110), a second slide rail (113) is fixedly mounted on the top of the operating table (101), a second slider (114) is movably sleeved on the outer wall of the second slide rail (113), and a second electric push rod (115) is fixedly connected to one side of the outer wall of the second slider (114).

2. The deburring device for injection molded products according to claim 1, characterized in that: A third motor (116) is fixedly connected to the top of the second sliding block (114); a fixing plate (117) is fixedly connected to the output end of the third motor (116); a mounting groove (118) is provided on one side of an outer wall of the fixing plate (117); three springs (119) are fixedly connected to the inner wall of the mounting groove (118); a clamping plate (120) is fixedly connected between the outer walls of the three springs (119); and two baffles (121) are fixedly mounted on the top of the operating table (101).

3. The deburring device for injection molded products according to claim 2, characterized in that: The dustproof mechanism (2) comprises a dustproof box (201), one side of the outer wall of the dustproof box (201) is fixedly connected to a blower (202), the input end of the blower (202) is fixedly connected to a connecting pipe (203), and the outer wall of the connecting pipe (203) is fixedly connected to two dust suction pipes (204).

4. The deburring device for injection molded products according to claim 3, characterized in that: The outer wall of the connecting pipe (203) is fixedly connected to two dust suction pipes (204), one side of the outer wall of the dustproof box (201) is provided with a placement groove (205), and the inner wall of the placement groove (205) is movably inserted with a collection cabinet (206).

5. The deburring device for injection molded products according to claim 4, characterized in that: A handle (207) is fixedly mounted on one side of the outer wall of the collection cabinet (206), and a filter screen (208) is fixedly connected between the inner surface walls of the dustproof box (201).

6. The deburring device for injection molded products according to claim 5, characterized in that: An exhaust fan (209) is fixedly mounted on one side of the outer wall of the dustproof box (201).

7. The deburring device for injection molded products according to claim 6, characterized in that: The bottom of the operating table (101) and the top of the dustproof box (201) are fixedly connected, and the outer walls of the two dust suction pipes (204) are fixedly inserted inside the two baffles (121).