Plastic insulation board forming device
By designing a plastic insulation board molding device that includes mold core, material guide, mold retraction and cutting components, the problem of liquid plastic stuck in the mold is solved, rapid mold retraction and high-quality molding are achieved, and processing speed is improved.
Patent Information
- Application Number
- CN202422911643.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-11-28
AI Technical Summary
During the injection molding process of plastic insulation boards, liquid plastics are easily stuck in the mold, resulting in large opening and closing strokes of the mold and affecting the processing rate.
A plastic insulation board forming device including a mounting base, a fixed template, an electric rod, a core assembly, a guide assembly, a mold retraction assembly and a material cutting assembly are designed. The injection molding thickness and temperature are controlled through the mold core assembly, and the mold retraction assembly is removed. The parts are quickly pushed out of the insulation board, and the cutting assembly cuts the feed pipe, making it easier to quickly withdraw the mold.
It realizes rapid mold retraction and high-quality molding of insulation boards, improves injection molding quality, reduces mold opening and closing stroke, and improves processing speed.
Smart Images

Figure CN222245899U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plastic insulation boards, in particular to a plastic insulation board forming device. Background Art
[0002] Extruded polystyrene foam insulation board is a rigid foam plastic board made of polystyrene resin as raw material, other raw materials and polymers, which are heated and mixed while injecting catalysts, and then extruded and pressed into shape.
[0003] During the injection molding of plastic insulation boards, liquid plastic needs to be pumped into the mold. When the liquid plastic is cooled, a plate-shaped plastic insulation board is formed. However, after the liquid plastic is pumped into the mold, the plastic insulation board is easily stuck in the mold after cooling and forming. A robot is needed to absorb and pick it up, resulting in a large opening and closing stroke of the mold, which affects the processing rate of the plastic insulation board.
[0004] Therefore, it is necessary to provide a new plastic insulation board forming device to solve the above-mentioned technical problems. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a plastic insulation board forming device which is easy to demould and has high forming quality.
[0006] The plastic insulation board forming device provided by the utility model comprises: a mounting seat, and a fixed mold plate fixedly mounted on one side of the top end of the mounting seat, wherein the fixed mold plate is provided with a forming cavity;
[0007] The electric rods are provided with two groups, the two groups of the electric rods are symmetrically mounted on the other side of the mounting seat, and the telescopic ends of the two groups of the electric rods are fixedly mounted with movable templates;
[0008] A core assembly is installed on the fixed plate;
[0009] A material guide assembly is embedded in the middle of the movable template, and the material guide assembly includes a feed pipe, the feed pipe is embedded in a feed hole opened in the middle of the movable template, and a spiral conveying rod is rotatably installed in the feed pipe, a servo motor driving the spiral conveying rod to rotate is installed on the feed pipe, and one side of the feed pipe is connected to a material guide nozzle;
[0010] The mold-removing assembly is used for demoulding the insulation board after forming and is installed on the movable mold plate.
[0011] Preferably, guide rods are fixedly mounted on the four corners of the movable template, and guide holes for plugging and cooperating with the guide rods are opened on the four corners of the fixed template.
[0012] Preferably, the core assembly includes two electric rods, and the electric rods are provided with two groups. The two groups of electric rods are symmetrically installed on the fixed mold plate, and the telescopic ends of the two groups of electric rods extend into the molding cavity and are fixedly installed with an electric heating layer plate. A stainless steel bottom plate is fixedly installed on one end of the electric heating layer plate facing the movable mold plate, and the stainless steel bottom plate is slidably matched with the molding cavity.
[0013] Preferably, the mold withdrawal assembly includes an electric rod three, and the electric rod three is provided with two groups. The two groups of electric rod three are symmetrically installed on both sides of the movable mold plate, and the telescopic ends of the two groups of electric rods three are fixedly installed with a cross plate, and connecting rods are symmetrically installed on the cross plate, and a U-shaped ejection mold frame adapted to the plastic insulation board is fixed on the end of the connecting rod away from the cross plate.
[0014] Preferably, a cutting assembly is installed on the movable template, and the cutting assembly includes an electric rod four, and the electric rod four is fixedly installed on the top of the movable template, and a cutting plate is fixed to the telescopic end of the electric rod four, and a slot for plugging and cooperating with the cutting plate is provided on the movable template, and a material guide hole adapted to the feed pipe is provided on the cutting plate.
[0015] Preferably, the end surface of the inserting plate is flush with the end surface of the moving template.
[0016] Compared with the related art, the plastic insulation board forming device provided by the utility model has the following beneficial effects:
[0017] 1. The utility model provides a plastic insulation board forming device, which is convenient for controlling the injection thickness of the insulation board by arranging a core assembly in the molding cavity in the fixed mold plate. At the same time, the insulation board can be quickly pushed out of the molding cavity after injection molding, which is convenient for demolding. The temperature in the molding cavity is controlled by arranging an electric heating layer plate, so that the internal temperature is uniform and the injection molding quality is improved;
[0018] 2. By arranging the demoulding assembly and the material cutting assembly on the movable mold plate, it is convenient to quickly cut off the connection between the insulation board and the feed pipe of the material guide assembly after the insulation board is pushed out of the molding cavity, and then quickly demould. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A structural schematic diagram of a preferred embodiment of the plastic insulation board forming device provided by the utility model;
[0020] Figure 2 A structural schematic diagram of the plastic insulation board forming device provided by the utility model from another perspective;
[0021] Figure 3 A schematic diagram of the cross-section of the plastic insulation board forming device provided by the utility model;
[0022] Figure 4A schematic diagram of the structure of a mold-removing component and a material-guiding component installed on the movable mold plate provided by the utility model;
[0023] Figure 5 A structural schematic diagram from another perspective showing that a mold withdrawal assembly and a material guide assembly are installed on the movable mold plate provided by the utility model.
[0024] Numbers in the figure: 1. Mounting seat; 2. Fixed template; 201. Molding cavity; 202. Guide hole; 3. Electric rod one; 4. Moving template; 41. Guide rod; 5. Core assembly; 51. Electric rod two; 52. Electric heating layer; 53. Stainless steel bottom plate; 6. Material guide assembly; 61. Feed pipe; 62. Screw conveying rod; 63. Servo motor; 64. Material guide nozzle; 7. Mold withdrawal assembly; 71. Electric rod three; 72. Horizontal plate; 73. Connecting rod; 74. U-shaped ejector frame; 8. Cutting assembly; 81. Electric rod four; 82. Cutting plate; 801. Material guide hole. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0026] The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.
[0027] See also Figures 1 to 5 The present invention provides a plastic insulation board forming device, the plastic insulation board forming device comprising:
[0028] A mounting seat 1, and a fixed mold plate 2 fixedly mounted on one side of the top of the mounting seat 1, wherein the fixed mold plate 2 is provided with a molding cavity 201;
[0029] There are two groups of electric rods 3, which are symmetrically installed on the other side of the mounting base 1, and the telescopic ends of the two groups of electric rods 3 are fixedly installed with movable templates 4;
[0030] The core assembly 5 is installed on the fixed mold plate 2. The core assembly 5 includes an electric rod 51. The electric rod 51 is provided with two groups. The two groups of electric rods 51 are symmetrically installed on the fixed mold plate 2. The telescopic ends of the two groups of electric rods 51 extend into the molding cavity 201 and are fixedly installed with an electric heating layer plate 52. The end of the electric heating layer plate 52 facing the movable mold plate 4 is fixedly installed with a stainless steel bottom plate 53. The stainless steel bottom plate 53 is slidably matched with the molding cavity 201.
[0031] A material guide assembly 6 is embedded in the middle of the movable platen 4, and the material guide assembly 6 includes a feed pipe 61, the feed pipe 61 is embedded in a feed hole opened in the middle of the movable platen 4, and a screw conveying rod 62 is rotatably installed in the feed pipe 61, a servo motor 63 for driving the screw conveying rod 62 to rotate is installed on the feed pipe 61, and a material guide nozzle 64 is connected to one side of the feed pipe 61;
[0032] The mold-removing assembly 7 is used for demoulding the insulation board after forming, and is installed on the movable mold plate 4.
[0033] It should be noted that: when in use, the movable template 4 is pushed close to the fixed template 2 by the electric rod 1 3 for mold closing, and then the liquid plastic extrusion tube is connected to the guide nozzle 64, and the liquid plastic is introduced into the feed tube 61, and then the servo motor 63 is started to drive the spiral conveying rod 62 to rotate, so as to introduce the liquid plastic in the feed tube 61 into the molding cavity 201 until the injection molding is completed. When the injection molding is completed and the mold needs to be demolded, the electric rod 1 3 is controlled to drive the movable template 4 to separate from the fixed template 2, and the electric rod 2 51 is synchronously started to drive the electric heating layer plate 52 and the stainless steel bottom plate 53 to push out the insulation plate in the molding cavity 201. After pushing out, the demolding component 7 is started to further push away the pushed insulation plate to complete the injection molding demolding.
[0034] In the embodiments of the present invention, please refer to Figures 1 to 5 The four corners of the movable template 4 are fixedly mounted with guide rods 41, and the four corners of the fixed template 2 are provided with guide holes 202 that are plugged and matched with the guide rods 41;
[0035] It should be noted that: when the movable mold plate 4 moves with the fixed mold plate 2 to open and close the mold, the guide rod 41 cooperates with the guide hole 202 to achieve stable mold closing and mixed mold opening.
[0036] In the embodiments of the present invention, please refer to Figures 1 to 5 The mold-removing assembly 7 includes an electric rod 3 71, and the electric rod 3 71 is provided with two groups. The two groups of electric rods 3 71 are symmetrically installed on both sides of the movable mold plate 4, and the telescopic ends of the two groups of electric rods 3 71 are fixedly installed with a transverse plate 72, and the transverse plate 72 is symmetrically installed with a connecting rod 73, and the end of the connecting rod 73 away from the transverse plate 72 is fixed with a U-shaped push mold frame 74 adapted to the plastic insulation board;
[0037] It should be noted that when the demolding assembly 7 is in use, when the insulation board is pushed out of the molding cavity 201, the electric rod 3 71 is controlled to contract, and when contracted, the U-shaped mold pushing frame 74 is driven to move downward through the cross plate 72 and the connecting rod 73 until it contacts the insulation board, and pushes the insulation board away from between the fixed mold plate 2 and the movable mold plate 4 to complete the demolding.
[0038] In the embodiments of the present invention, please refer to Figures 1 to 5 The movable plate 4 is provided with a cutting assembly 8, and the cutting assembly 8 includes an electric rod 4 81, and the electric rod 4 81 is fixedly installed on the top of the movable plate 4, and a plug-in plate 82 is fixed to the telescopic end of the electric rod 4 81, and a slot for plugging and matching with the plug-in plate 82 is provided on the movable plate 4, and a material guide hole 801 adapted to the feed pipe 61 is provided on the plug-in plate 82;
[0039] It should be noted that: when the mold is withdrawn, the electric rod 4 81 is started to drive the cutting plate 82 to move upward. When moving, the cutting plate 82 cuts off the connection between the feed pipe 61 of the movable mold plate 4 and the insulation board, which is convenient for high-quality cutting of the injection molding interface of the insulation board, thereby improving the injection molding quality of the insulation board;
[0040] In the present embodiment, the end surface of the inserting plate 82 is flush with the end surface of the movable plate 4 , so that the injection molding quality of the insulation board can be ensured when the inserting plate 82 is inserted into the movable plate 4 .
[0041] The working principle of the plastic insulation board forming device provided by the utility model is as follows:
[0042] When in use, the electric rod 1 3 is used to push the movable mold plate 4 close to the fixed mold plate 2 for mold closing, and then the liquid plastic extrusion tube is connected to the guide nozzle 64, and the liquid plastic is introduced into the feed pipe 61, and then the servo motor 63 is started to drive the spiral conveying rod 62 to rotate, so as to introduce the liquid plastic in the feed pipe 61 into the molding cavity 201 until the injection molding is completed. When the injection molding is completed and the mold needs to be removed, the electric rod 1 3 is controlled to drive the movable mold plate 4 to separate from the fixed mold plate 2, and the electric rod 2 51 is synchronously started to drive the electric heating layer plate 52 and the stainless steel bottom plate 53 to move the mold. The insulation board in the cavity 201 is pushed out. After being pushed out, the electric rod three 71 is controlled to contract. When contracting, the U-shaped mold pusher frame 74 is driven to move downward through the cross plate 72 and the connecting rod 73 until it contacts the insulation board, and the insulation board is pushed away from between the fixed mold plate 2 and the movable mold plate 4 to complete the demolding. At the same time, the electric rod four 81 is started to drive the cutting plate 82 to move upward. When moving, the cutting plate 82 cuts off the connection between the feed pipe 61 of the movable mold plate 4 and the insulation board, which is convenient for high-quality cutting of the injection molding interface of the insulation board, thereby improving the injection molding quality of the insulation board.
[0043] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.
[0044] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A plastic insulation board forming device, comprising: A mounting seat (1), and a fixed mold plate (2) fixedly mounted on one side of a top end of the mounting seat (1), wherein the fixed mold plate (2) is provided with a molding cavity (201); It is characterized by further comprising: The electric rods (3) are provided in two groups, the two groups of the electric rods (3) are symmetrically mounted on the other side of the mounting seat (1), and the telescopic ends of the two groups of the electric rods (3) are fixedly mounted with movable templates (4); A core mold assembly (5) mounted on the fixed mold plate (2); A material guide assembly (6) is embedded in the middle of the movable die plate (4), and the material guide assembly (6) comprises a feed pipe (61), the feed pipe (61) is embedded in a feed hole opened in the middle of the movable die plate (4), and a screw conveying rod (62) is rotatably installed in the feed pipe (61), a servo motor (63) for driving the screw conveying rod (62) to rotate is installed on the feed pipe (61), and one side of the feed pipe (61) is connected to a material guide nozzle (64); A mold-removing assembly (7) for removing the mold after the insulation board is formed, the mold-removing assembly (7) being mounted on the movable mold plate (4).
2. The plastic insulation board forming device according to claim 1, characterized in that: The four corners of the movable platen (4) are all fixedly mounted with guide rods (41), and the four corners of the fixed platen (2) are provided with guide holes (202) that are plugged into and matched with the guide rods (41).
3. The plastic insulation board forming device according to claim 1, characterized in that: The mold core assembly (5) comprises electric rods (51), wherein the electric rods (51) are provided in two groups, the two groups of electric rods (51) are symmetrically mounted on the fixed mold plate (2), and the telescopic ends of the two groups of electric rods (51) extend into the molding cavity (201) and are fixedly mounted with an electric heating layer plate (52), and one end of the electric heating layer plate (52) facing the movable mold plate (4) is fixedly mounted with a stainless steel bottom plate (53), and the stainless steel bottom plate (53) is slidably matched with the molding cavity (201).
4. The plastic insulation board forming device according to claim 1, characterized in that: The mold ejection assembly (7) comprises an electric rod three (71), wherein the electric rod three (71) is provided with two groups, and the two groups of the electric rod three (71) are symmetrically mounted on both sides of the movable mold plate (4), and the telescopic ends of the two groups of the electric rod three (71) are fixedly mounted with a transverse plate (72), and the transverse plate (72) is symmetrically mounted with connecting rods (73), and one end of the connecting rod (73) away from the transverse plate (72) is fixed with a U-shaped mold ejection frame (74) adapted to the plastic insulation board.
5. The plastic insulation board forming device according to claim 1, characterized in that: A cutting assembly (8) is mounted on the movable platen (4), the cutting assembly (8) comprising an electric rod four (81), the electric rod four (81) being fixedly mounted on the top end of the movable platen (4), and a cutting plate (82) being fixed to the telescopic end of the electric rod four (81), the movable platen (4) being provided with a slot for plugging with the cutting plate (82), and the cutting plate (82) being provided with a material guide hole (801) adapted to the feed pipe (61).
6. The plastic insulation board forming device according to claim 5, characterized in that: The end surface of the inserting plate (82) is flush with the end surface of the moving plate (4).
