High-pressure-bearing PVC plastic ball valve mold
By introducing molding mechanisms and heat dissipation components into high-pressure PVC plastic ball valve molds, automated mold release and rapid heat dissipation are achieved, cumbersome operation and high-temperature safety hazards are solved, and work efficiency and safety are improved.
Patent Information
- Application Number
- CN202323579994.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-27
AI Technical Summary
The existing high-pressure PVC plastic ball valve molds are cumbersome to operate during demolding and the temperature of the PVC plastic ball valve after molding is high, which affects work efficiency and poses a potential hazard to the staff.
A high-pressure PVC plastic ball valve mold including a forming mechanism and heat dissipation component is designed. The formed PVC plastic ball valve is automatically pushed out through a hydraulic rod and a push block, and the heat dissipation is accelerated by using the motor and fan blades, and finally in the water storage frame. Completely cool down.
Automatic mold release is achieved, work efficiency is improved, staff are less exposed to high temperatures, and the heat dissipation speed of PVC plastic ball valves is accelerated.
Smart Images

Figure CN222245937U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PVC plastic ball valve moulds, in particular to a high-pressure PVC plastic ball valve mould. Background Art
[0002] PVC plastic ball valve mold is a mold tool used to produce PVC plastic ball valves. It is made of metal materials, usually high-strength and wear-resistant materials such as steel or aluminum alloy. These molds usually have complex internal structures to achieve various shapes, apertures and connection methods of PVC ball valves.
[0003] When demolding the existing high-pressure PVC plastic ball valve injection mold, it is necessary to move the upper mold plate and the upper mold base upward and then move the mold core alone to expose the high-pressure PVC plastic ball valve components formed in the mold core for demolding. The operation is relatively cumbersome, resulting in poor demolding convenience of the high-pressure PVC plastic ball valve mold.
[0004] The Chinese utility model patent currently announced as: CN218948318U discloses a high-pressure PVC plastic ball valve mold, which is provided with a lower mold base, a support plate, a lower mold plate, a mold core, an upper mold plate, an upper mold base, a pouring channel, a mounting hole, an inclined rod, a jack and an anti-slip block. When in use, molten PVC plastic is injected into the mold core through the pouring channel. After the molten PVC plastic enters the mold core, it can form the shape of a ball valve. After waiting for the PVC plastic in the mold core to cool and form, the upper mold base and the upper mold plate are pulled to move upward. The upper mold base and the upper mold plate drive four inclined rods to move upward. The four inclined rods drive two clamping plates on the mold core to move, so that the two clamping plates can be separated from the mold core, completing the separation of the mold core, so that the ball valve component in the mold core can be taken out, and the demolding of the injection mold is completed. Compared with the existing high-pressure PVC plastic ball valve mold, the demolding of this utility model is more convenient, which effectively improves the convenience of using the high-pressure PVC plastic ball valve mold.
[0005] In view of the above problems, the existing patent provides a solution, but in the process of use, it lacks the function of automatically pushing out the formed PVC plastic ball valve. After the PVC plastic ball valve is formed in the mold, it has a high temperature. Allowing it to cool down naturally in the mold will affect the subsequent work efficiency. If it is taken out after molding, the high temperature will cause harm to the staff.
[0006] Therefore, a high pressure-bearing PVC plastic ball valve mold is proposed. Utility Model Content
[0007] 1. Technical issues to be solved
[0008] The utility model provides a high-pressure PVC plastic ball valve mold, aiming to solve the problem that an existing high-pressure PVC plastic ball valve mold lacks the function of automatically pushing out the formed PVC plastic ball valve during use, and the PVC plastic ball valve has a high temperature after being formed in the mold. Allowing it to cool down naturally in the mold will affect the subsequent work efficiency, and if it is taken out after forming, the high temperature will cause harm to the staff.
[0009] 2. Technical solution
[0010] The utility model is implemented as follows: a high-pressure PVC plastic ball valve mold comprises a shell, a molding mechanism is arranged on one side of the shell, a heat dissipation component is arranged on one side of the shell, and a limit position component is arranged on one side of the shell;
[0011] The forming mechanism includes a first hydraulic rod, an extrusion block, a pressure block, a forming hole, a heating frame, a resistance wire, an extension plate, a second hydraulic rod, a pushing block and a forming block. The first hydraulic rod is arranged on a side wall of the shell, the extrusion block is arranged on a side wall of the first hydraulic rod, the pressure block is welded to a side wall of the shell, a plurality of the forming holes are respectively opened in the extrusion block and the pressure block, a plurality of the heating frames are welded on a side wall of the pressure block, a plurality of the resistance wires are respectively arranged in the interior of a plurality of heating frames, a plurality of the extension plates are welded on a side wall of the extrusion block, a plurality of the second hydraulic rods are respectively arranged on a side wall of a plurality of extension plates, a plurality of the pushing blocks are respectively arranged on a side wall of a plurality of the second hydraulic rods, and a plurality of the forming blocks are respectively welded on a side wall of a plurality of the pushing blocks.
[0012] In order to achieve the effect of heat dissipation for the PVC plastic ball valve after demolding, as a preferred high-pressure PVC plastic ball valve mold of the utility model, the heat dissipation component includes a motor, a rotating column, fan blades, a containing frame and a through hole, the motor is bolted to a side wall of the shell, the rotating column is fixedly connected to the output end of the motor, a plurality of the fan blades are welded to a side wall of the rotating column, the containing frame is welded to a side wall of the shell, and a plurality of the through holes are opened inside the containing frame.
[0013] In order to facilitate the falling of the PVC plastic ball valve in the accommodating frame, as a preferred high-pressure PVC plastic ball valve mold of the utility model, the limiting assembly includes a fixed plate, a third hydraulic rod and a pushing plate, the fixed plate is welded to a side wall of the shell, the third hydraulic rod is arranged on a side wall of the fixed plate, and the pushing plate is arranged on a side wall of the third hydraulic rod.
[0014] In order to achieve the effect of completely cooling the PVC plastic ball valve, as a preferred high-pressure PVC plastic ball valve mold of the utility model, a placement plate is welded on one side wall of the shell, and a water storage frame is provided on one side wall of the placement plate.
[0015] In order to achieve a tighter fit between the extrusion block and the pressure-bearing block, as a preferred high-pressure PVC plastic ball valve mold of the utility model, a plurality of fixing columns are welded on one side wall of the pressure-bearing block, and a plurality of accommodating holes are opened inside the extrusion block.
[0016] In order to provide support for the shell, as a preferred embodiment of a high-pressure PVC plastic ball valve mold of the utility model, a plurality of support blocks are welded to the bottom of the shell.
[0017] In order to achieve the effect of strengthening the buffering of the fixed columns, as a preferred embodiment of a high-pressure PVC plastic ball valve mold of the utility model, buffer pads are respectively welded on one side wall of the plurality of fixed columns.
[0018] In order to achieve the effect of increasing the service life of the buffer pad, as a preferred high-pressure PVC plastic ball valve mold of the utility model, the material of the buffer pad is rubber.
[0019] 3. Beneficial effects
[0020] Compared with the prior art, the beneficial effects of the utility model are:
[0021] 1. The utility model is provided with a molding mechanism, during use, the molded PVC plastic ball valve can be automatically pushed out of the mold to prevent it from naturally cooling down in the mold and affecting the subsequent work efficiency. At the same time, it can also prevent the staff from directly contacting the high-temperature PVC plastic ball valve, reducing safety hazards, and effectively solving the problem in the prior art that the molded PVC plastic ball valve with a high temperature cannot be pushed out of the mold.
[0022] 2. The utility model sets a heat dissipation component. During use, the PVC plastic ball valve pushed out by the molding mechanism will fall into the heat dissipation component, thereby dissipating heat, accelerating the heat dissipation speed, and improving work efficiency, thereby effectively solving the problem in the prior art that the molded PVC plastic ball valve cannot be quickly dissipated. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is the overall structure diagram of the utility model;
[0024] Figure 2 It is a structural schematic diagram of the limit assembly of the utility model;
[0025] Figure 3This is a schematic diagram of the structure of the heat dissipation component of the utility model;
[0026] Figure 4 It is a schematic diagram of the cross-sectional structure of the right side of the utility model;
[0027] Figure 5 For this utility model Figure 4 Enlarged view of point A in the middle.
[0028] Description of the numbers in the figure:
[0029] 1. Shell; 2. Forming mechanism; 3. Heat dissipation assembly; 4. Limiting assembly; 201. First hydraulic rod; 202. Extrusion block; 203. Pressure block; 204. Forming hole; 205. Heating frame; 206. Resistance wire; 207. Extension plate; 208. Second hydraulic rod; 209. Pushing block; 210. Forming block; 301. Motor; 302. Rotating column; 303. Fan blade; 304. Accommodating frame; 305. Perforation; 401. Fixed plate; 402. Third hydraulic rod; 403. Pushing plate; 5. Placement plate; 6. Water storage frame; 7. Fixed column; 8. Accommodating hole; 9. Support block; 10. Buffer pad. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0031] See also Figure 1-5 The utility model provides a technical solution: a high-pressure PVC plastic ball valve mold, comprising a shell 1, a molding mechanism 2 is arranged on one side of the shell 1, a heat dissipation component 3 is arranged on one side of the shell 1, and a limit component 4 is arranged on one side of the shell 1;
[0032] The forming mechanism 2 includes a first hydraulic rod 201, an extrusion block 202, a pressure block 203, a forming hole 204, a heating frame 205, a resistance wire 206, an extension plate 207, a second hydraulic rod 208, a push block 209 and a forming block 210. The first hydraulic rod 201 is arranged on a side wall of the housing 1, the extrusion block 202 is arranged on a side wall of the first hydraulic rod 201, the pressure block 203 is welded to a side wall of the housing 1, and a plurality of forming holes 204 are respectively opened on the extrusion block 202 and the pressure block 203. Inside the block 203, multiple heating frames 205 are welded on a side wall of the pressure block 203, multiple resistance wires 206 are respectively arranged inside the multiple heating frames 205, multiple extension plates 207 are welded on a side wall of the extrusion block 202, multiple second hydraulic rods 208 are respectively arranged on a side wall of the multiple extension plates 207, multiple pushing blocks 209 are respectively arranged on a side wall of the multiple second hydraulic rods 208, and multiple forming blocks 210 are respectively welded on a side wall of the multiple pushing blocks 209.
[0033] In this embodiment: by setting the first hydraulic rod 201, the extrusion block 202, the pressure block 203, the forming hole 204, the heating frame 205, the resistance wire 206, the extension plate 207, the second hydraulic rod 208, the pushing block 209 and the forming block 210, when in use, the raw material is stuck into the forming block 210 and fits with the forming hole 204 of the extrusion block 202, the first hydraulic rod 201 is started, the extrusion block 202 is pushed close to the pressure block 203, the resistance wire 206 is energized to generate high temperature, and the heating frame 205 is heated. When the extrusion block 202 moves to the pressure block 203, the forming block 210 will fit with the heating frame 205, and then the raw material will be heated to be formed in the forming hole 204. After the PVC plastic ball valve is formed, the first hydraulic rod 201 is started again to return the extrusion block 202 to its original position, and the second hydraulic rod 208 is started to make the pushing block 209 push out the PVC plastic ball valve in the forming block 210.
[0034] As a technical optimization solution of the utility model, the heat dissipation component 3 includes a motor 301, a rotating column 302, fan blades 303, a containing frame 304 and a through hole 305. The motor 301 is bolted to a side wall of the shell 1, the rotating column 302 is fixedly connected to the output end of the motor 301, a plurality of fan blades 303 are welded to a side wall of the rotating column 302, the containing frame 304 is welded to a side wall of the shell 1, and a plurality of through holes 305 are opened inside the containing frame 304.
[0035] In this embodiment: by setting the motor 301, the rotating column 302, the fan blade 303, the containing frame 304 and the through hole 305, when the pushing block 209 pushes out the PVC plastic ball valve in the forming block 210, it will fall into the containing frame 304, and the motor 301 will be started to drive the rotating column 302 and the fan blade 303 to rotate. The wind blown by the fan blade 303 will enter the containing frame 304 through the through hole 305, thereby dissipating the heat of the PVC plastic ball valve inside.
[0036] As a technical optimization solution of the utility model, the limiting assembly 4 includes a fixed plate 401, a third hydraulic rod 402 and a pushing plate 403. The fixed plate 401 is welded to a side wall of the shell 1, the third hydraulic rod 402 is arranged on a side wall of the fixed plate 401, and the pushing plate 403 is arranged on a side wall of the third hydraulic rod 402.
[0037] In this embodiment: by setting the fixing plate 401, the third hydraulic rod 402 and the pushing plate 403, when the heat dissipation of the PVC plastic ball valve in the receiving frame 304 is completed, the third hydraulic rod 402 can be started to displace the pushing plate 403, and the PVC plastic ball valve in the receiving frame 304 will fall off, which is convenient for subsequent operations.
[0038] As a technical optimization solution of the present utility model, a placement plate 5 is welded on one side wall of the shell 1 , and a water storage frame 6 is provided on one side wall of the placement plate 5 .
[0039] In this embodiment, a placement plate 5 and a water storage frame 6 are provided, and appropriate water is injected into the water storage frame 6. When the PVC plastic ball valve falls, it will enter the water and be thoroughly cooled.
[0040] As a technical optimization solution of the utility model, a plurality of fixing columns 7 are welded on one side wall of the pressure block 203 , and a plurality of accommodating holes 8 are opened inside the extrusion block 202 .
[0041] In this embodiment: by providing the fixing column 7 and the receiving hole 8, when the extrusion block 202 is fitted with the pressure block 203, the fixing column 7 will be inserted into the receiving hole 8, so that the extrusion block 202 can fit more closely with the pressure block 203, while providing a certain buffering capacity.
[0042] As a technical optimization solution of the present utility model, a plurality of support blocks 9 are welded to the bottom of the housing 1 .
[0043] In this embodiment, the supporting block 9 is provided to provide support for the housing 1 to prevent the housing 1 from shaking during use.
[0044] As a technical optimization solution of the present invention, a buffer pad 10 is welded to one side wall of each of the plurality of fixing columns 7 .
[0045] In this embodiment, by providing the buffer pad 10 , the buffer effect of the fixing column 7 can be enhanced, and the impact of the extrusion block 202 on the pressure block 203 can be reduced.
[0046] As a technical optimization solution of the present invention, the material of the buffer pad 10 is rubber.
[0047] In this embodiment, by providing the buffer pad 10 made of rubber, the impact resistance of the buffer pad 10 can be improved. At the same time, rubber is corrosion-resistant and has a long service life.
[0048] Working principle: First, when in use, the raw material is inserted into the forming block 210 and fits with the forming hole 204 of the extrusion block 202. The first hydraulic rod 201 is started to push the extrusion block 202 to approach the pressure block 203. The resistance wire 206 is energized to generate high temperature and heat the heating frame 205. When the extrusion block 202 moves to the pressure block 203, the forming block 210 will fit with the heating frame 205, and then the raw material will be heated to form in the forming hole 204. When the PVC plastic ball valve is formed, the first hydraulic rod 201 is started again to return the extrusion block 202 to its original position and start The second hydraulic rod 208 is moved to make the pushing block 209 push the PVC plastic ball valve in the forming block 210 out and drop it into the containing frame 304, and the motor 301 is started to drive the rotating column 302 and the fan blade 303 to rotate. The wind blown by the fan blade 303 will enter the containing frame 304 through the perforation 305, and then dissipate the heat of the PVC plastic ball valve inside. When the heat of the PVC plastic ball valve in the containing frame 304 is completed, the third hydraulic rod 402 can be started to displace the pushing plate 403, and the PVC plastic ball valve in the containing frame 304 will fall into the water storage frame 6 for thorough cooling.
[0049] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high pressure PVC plastic ball valve mold, comprising a housing (1), characterized in that: A molding mechanism (2) is provided on one side of the shell (1), a heat dissipation component (3) is provided on one side of the shell (1), and a limiting component (4) is provided on one side of the shell (1); The forming mechanism (2) comprises a first hydraulic rod (201), an extrusion block (202), a pressure block (203), a forming hole (204), a heating frame (205), a resistance wire (206), an extension plate (207), a second hydraulic rod (208), a push block (209) and a forming block (210), wherein the first hydraulic rod (201) is arranged on a side wall of the shell (1), the extrusion block (202) is arranged on a side wall of the first hydraulic rod (201), the pressure block (203) is welded to a side wall of the shell (1), and a plurality of the forming holes (204) are respectively opened on the extrusion block (20 2) and the inside of the pressure-bearing block (203), the plurality of heating frames (205) are welded on a side wall of the pressure-bearing block (203), the plurality of resistance wires (206) are respectively arranged inside the plurality of heating frames (205), the plurality of extension plates (207) are welded on a side wall of the extrusion block (202), the plurality of the second hydraulic rods (208) are respectively arranged on a side wall of the plurality of extension plates (207), the plurality of pushing blocks (209) are respectively arranged on a side wall of the plurality of second hydraulic rods (208), and the plurality of forming blocks (210) are respectively welded on a side wall of the plurality of pushing blocks (209).
2. A high pressure PVC plastic ball valve mold according to claim 1, characterized in that: The heat dissipation component (3) comprises a motor (301), a rotating column (302), a fan blade (303), a containing frame (304) and a through hole (305); the motor (301) is bolted to a side wall of the housing (1); the rotating column (302) is fixedly connected to an output end of the motor (301); a plurality of the fan blades (303) are welded to a side wall of the rotating column (302); the containing frame (304) is welded to a side wall of the housing (1); and a plurality of the through holes (305) are opened inside the containing frame (304).
3. A high pressure PVC plastic ball valve mold according to claim 1, characterized in that: The limiting assembly (4) comprises a fixing plate (401), a third hydraulic rod (402) and a pushing plate (403); the fixing plate (401) is welded to a side wall of the housing (1); the third hydraulic rod (402) is arranged on a side wall of the fixing plate (401); and the pushing plate (403) is arranged on a side wall of the third hydraulic rod (402).
4. The high pressure PVC plastic ball valve mold according to claim 1, characterized in that: A placement plate (5) is welded on one side wall of the shell (1), and a water storage frame (6) is provided on one side wall of the placement plate (5).
5. The high pressure bearing PVC plastic ball valve mold according to claim 1, characterized in that: A plurality of fixing columns (7) are welded on one side wall of the pressure bearing block (203), and a plurality of accommodating holes (8) are provided inside the extrusion block (202).
6. The high pressure bearing PVC plastic ball valve mold according to claim 1, characterized in that: A plurality of support blocks (9) are welded to the bottom of the shell (1).
7. The high pressure bearing PVC plastic ball valve mold according to claim 5, characterized in that: A buffer pad (10) is welded to one side wall of each of the plurality of fixing columns (7).
8. The high pressure-bearing PVC plastic ball valve mold according to claim 7, characterized in that: The material of the buffer pad (10) is rubber.
