Acid and alkali resistant visual automatic carrying device
By introducing slide rails, laser ranging modules and visual sensors into the acid-alkali-resistant powder handling device, automated control is achieved, which solves the problem that the handling device cannot freely adjust the height and position, improves the handling speed and accuracy, and enhances the application Sex and flexibility.
Patent Information
- Application Number
- CN202421109159.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-21
AI Technical Summary
The existing acid-alkali-resistant powder handling device cannot freely adjust the height and position, and is limited by the fixed working range, which leads to inconvenient handling and relies on manual operation, slow speed and low accuracy.
A visual automatic handling device including slide rails, slide chutes, connecting plates, fixing plates, pressure sensors, encoders, cylinders, force detection sensors, laser ranging modules and visual sensors is designed to achieve up and down through sensors and automated control technology. , left and right movement function, can automatically adjust the height and position.
It realizes efficient and precise handling, reduces the influence of human factors, improves production efficiency and working speed, adapts to work needs at different heights, positions and angles, and enhances the applicability and flexibility of the device.
Smart Images
Figure CN222249048U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of acid and alkali resistant powders, in particular to an acid and alkali resistant visual automatic transport device. Background Art
[0002] There are three kinds of hydrates of acid and alkali resistant powder, namely hexahydrate, tetrahydrate and water compound. When heated, the hexahydrate loses water, loses two molecules of water at 101-120℃ and turns into tetrahydrate, and turns into dihydrate at 300℃. It is soluble in water and dilute acid, and the aqueous solution is alkaline. It is soluble in water and olefinic acid, and the water solubility is alkaline. It is used in calcium metaborate to make alkali-free glass. It has better performance than boric acid, can resist tensile strength, increase resistivity, and reduce boron volatility. It can be used as a component of fire retardant coating and anti-rust coating, and also used in gasoline, diesel and other fuel oils to improve efficiency. It is used to reduce friction in lubricating oil, and is also the raw material of antifreeze. In addition, it is also used as a catalyst, preservative, bactericide, etc. in chemical, pharmaceutical and other industries.
[0003] A handling device is a device or machine used to move, carry and transport items. These devices are often used in industries, logistics, construction and other fields to help people transfer goods from one location to another, thereby simplifying workflow and improving efficiency.
[0004] In the process of realizing the utility model, the inventors found that the prior art had the following problems: 1. Acid- and alkali-resistant powders are generally carried using special materials and need to be transported manually, resulting in a slow transport speed. The transport is easily affected by human factors, such as fatigue and energy, which leads to inconvenience in transport; 2. The transport device lacks the up and down and left and right movement functions and can only perform transport operations in a fixed position, so its working range is limited and cannot cover objects at certain heights or angles. Utility Model Content
[0005] The purpose of the utility model is to provide an acid- and alkali-resistant visual automatic handling device to solve the problem raised in the above background technology that due to the inability to freely adjust the height and position, the applicability of such a handling device is relatively low, and it cannot flexibly adapt to work requirements of different heights, positions or angles, and may require additional manual intervention or equipment support. To achieve the above purpose, the utility model provides the following technical solutions: an acid- and alkali-resistant visual automatic handling device, comprising a slide rail, a slide groove is provided in front of the slide rail, a connecting plate is provided below the slide groove, and a fixing plate is provided below the connecting plate;
[0006] A pressure sensor is plugged into the top of the connecting plate, one side of the pressure sensor is connected to an encoder via a cable, the other side of the pressure sensor is connected to a cylinder via a cable, the outer wall of the cylinder is connected to a force detection sensor via a cable, a moving block is plugged into the output shaft on one side of the cylinder, a moving rod is attached to the inside of the moving block, a rack is attached to the outer wall of the moving rod, a gear is meshed in front of the rack, a splint is glued to one side of the rack, and a fixing groove is attached to the outside of the rack.
[0007] Further preferably, a first motor is installed at the rear of the slide rail by screws, the output shaft of the first motor is inserted into the first pulley, the first pulley and the second pulley are connected by a conveyor belt to form a belt drive, the first pulley is installed with a first laser ranging module by screws, and the first pulley forms a rotating structure through the first motor, and the conveyor belt forms a rotating structure through the first pulley.
[0008] Further preferably, a second motor is installed on one side of the slide groove by screws, a threaded rod is inserted into an output shaft of one side of the second motor, a connecting block is inserted into one side of the threaded rod, a sliding rod is fitted inside the connecting block, a sliding block is installed at the rear of the slide groove by screws, a second laser ranging module is installed at the front of the connecting block by screws, the threaded rod forms a rotating structure through the second motor, and the connecting block forms a sliding structure through the threaded rod.
[0009] Further preferably, a universal ball bearing is inserted in the front center part of the fixed plate, the front of the universal ball bearing passes through the first slide and the second slide respectively, the second slide is attached to the front of the first slide, the fourth motor is inserted on one side of the second slide, the third motor is inserted below the first slide, a visual sensor is installed in front of the fixed seat by screws, a proximity switch is inserted on one side of the visual sensor by a cable, the second slide forms a rotating structure through the fourth motor, and the first slide forms a rotating structure through the third motor.
[0010] Further preferably, the moving block forms a sliding structure through a cylinder, and the clamping plate forms a sliding structure through a rack.
[0011] Further preferably, a plurality of cables are provided on the outer wall of the cylinder, and the cylinder is connected to the encoder and to the pressure sensor, and the force detection sensor is connected to the cylinder and to the encoder, and the encoder is connected to the proximity switch and to the visual sensor, and the encoder is connected to the first laser ranging module and to the second laser ranging module, and the first laser ranging module is connected to the first motor and the second laser ranging module is connected to the second motor.
[0012] Compared with the prior art, the utility model has the following beneficial effects:
[0013] In the utility model, the visualized automatic handling system can operate continuously without being affected by human fatigue or working time restrictions, so higher production efficiency and working speed can be achieved. By using sensors, visual systems and automated control technology, the visualized automatic handling system can achieve high precision and accuracy, reduce errors and losses, and improve product quality.
[0014] In the utility model, the transport device with the functions of moving up and down and left and right can move freely in the vertical and horizontal directions, so as to cover a wider working area and complete more diverse tasks. The transport device can freely adjust the height and position according to the needs of different working scenes, adapt to the working requirements of different heights, different positions or different angles, and enhance its applicability and flexibility. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0016] Figure 2 This is a side view of the structure of the utility model;
[0017] Figure 3 This is a schematic diagram of the internal structure of the slide rail of the utility model;
[0018] Figure 4 This is a schematic diagram of the internal structure of the chute of the utility model;
[0019] Figure 5 This is a schematic diagram of the front structure of the fixed plate of the utility model;
[0020] Figure 6 It is a schematic diagram of the structure below the connecting plate of the utility model.
[0021] In the figure: 1, slide rail; 101, first laser ranging module; 102, first pulley; 103, second pulley; 104, conveyor belt; 105, first motor; 2, slide groove; 201, slide rod; 202, threaded rod; 203, slider; 204, second motor; 205, second laser ranging module; 206, connecting block; 3, fixing plate; 301, first slideway; 302, universal ball shaft; 303, fourth motor; 304, third motor; 305, visual sensor; 306, proximity switch; 307, second slideway; 308, fixing seat; 4, connecting plate; 401, force detection sensor; 402, pressure sensor; 403, encoder; 404, rack; 405, moving block; 406, fixing groove; 407, gear; 408, clamping plate; 409, cylinder; 410, moving rod. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figures 1 to 6 The utility model provides a technical solution: an acid-alkali resistant visual automatic handling device, comprising a slide rail 1, a slide groove 2 is provided in front of the slide rail 1, a connecting plate 4 is provided below the slide groove 2, and a fixing plate 3 is provided below the connecting plate 4;
[0024] A pressure sensor 402 is plugged into the top of the connecting plate 4, one side of the pressure sensor 402 is connected to an encoder 403 via a cable, the other side of the pressure sensor 402 is connected to a cylinder 409 via a cable, the outer wall of the cylinder 409 is connected to a force detection sensor 401 via a cable, a moving block 405 is plugged into the output shaft on one side of the cylinder 409, a moving rod 410 is attached to the inside of the moving block 405, a rack 404 is attached to the outer wall of the moving rod 410, a gear 407 is meshed in front of the rack 404, a splint 408 is glued to one side of the rack 404, and a fixing groove 406 is attached to the outside of the rack 404.
[0025] In this embodiment, Figure 1 , Figure 2 and Figure 3 As shown, a first motor 105 is installed at the rear of the slide rail 1 by screws, and the output shaft of the first motor 105 is plugged into the first pulley 102. The first pulley 102 and the second pulley 103 are connected by a belt drive through a conveyor belt 104. The first pulley 102 is installed with a first laser ranging module 101 by screws, and the first pulley 102 forms a rotating structure through the first motor 105, and the conveyor belt 104 forms a rotating structure through the first pulley 102; acid and alkali resistant transportation is usually made of special materials and can resist corrosive substances. If it relies on manual transportation, the speed depends on the physical strength and skill level of the workers, which is usually slow and easily affected by human factors such as fatigue and energy. The first motor 105 rotates the first pulley 102, and the first pulley 102 and the second pulley 103 rotate through the conveyor belt 104, so that the acid and alkali resistant can move upward, which is convenient for transportation, improves the speed of transportation, and is more accurate.
[0026] In this embodiment, Figure 1 , Figure 2 and Figure 4As shown, a second motor 204 is installed on one side of the slide 2 by screws, a threaded rod 202 is inserted into an output shaft of one side of the second motor 204, a connecting block 206 is inserted into one side of the threaded rod 202, a sliding rod 201 is fitted inside the connecting block 206, a slider 203 is installed on the rear of the slide 2 by screws, a second laser ranging module 205 is installed on the front of the connecting block 206 by screws, and the threaded rod 202 forms a rotating structure through the second motor 204, and the connecting block 206 forms a sliding structure through the threaded rod 202; because it may need to rely on manual operation, the precision and accuracy are limited by the skill level and attention of the operator, the threaded rod 202 is rotated by the second motor 204, and the threaded rod 202 is connected to the thread inside the connecting block 206, so that the connecting block 206 moves horizontally on the sliding rod 201, which is convenient for driving the alkali and acid-resistant to move horizontally, and the automated handling system does not rely on manual operation, so the incidence of human errors can be reduced and the stability and consistency of the operation can be improved.
[0027] In this embodiment, Figure 1 and Figure 5 As shown, a universal ball bearing 302 is inserted in the front center of the fixing plate 3, and the front of the universal ball bearing 302 passes through the first slide 301 and the second slide 307 respectively, the front of the first slide 301 is attached to the second slide 307, a fourth motor 303 is inserted on one side of the second slide 307, and a third motor 304 is inserted below the first slide 301, a visual sensor 305 is installed in front of the fixing seat 308 by screws, and a proximity switch 306 is inserted on one side of the visual sensor 305 by a cable, and the second slide 307 forms a rotating structure through the fourth motor 303, and the first slide 301 forms a rotating structure through the third motor 304; the fourth motor 303 rotates the second slide 307, so that the fixed seat 308 connected to the universal ball bearing 302 is affected by the second slide 307, and the second slide 307 moves up and down in the first slide 301; the third motor 304 rotates the first slide 301, so that the fixed seat 308 connected to the universal ball bearing 302 is affected by the first slide 301 and can move left and right. By adjusting the angle, the visual sensor 305 and the proximity switch 306 can more accurately locate the position of the target object, thereby helping the handling device to accurately grasp, move or place the object.
[0028] In this embodiment, Figure 6 As shown, the moving block 405 forms a sliding structure through the cylinder 409, and the splint 408 forms a sliding structure through the rack 404; the cylinder 409 moves the moving block 405, and the rack 404 connected to the moving block 405 moves, so that the rack 404 is meshed and connected with the gear 407, so that the splint 408 can be moved and fixed, which is convenient for simulating manual handling and convenient for handling and transportation.
[0029] In this embodiment, Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the outer wall of the cylinder 409 is provided with a plurality of cables, and the cylinder 409 is connected to the encoder 403 and the cylinder 409 is connected to the pressure sensor 402, and the force detection sensor 401 is connected to the cylinder 409 and the force detection sensor 401 is connected to the encoder 403, and the encoder 403 is connected to the proximity switch 306 and the proximity switch 306 is connected to the visual sensor 305, and the encoder 403 is connected to the first laser ranging module 101 and the encoder 403 is connected to the second laser ranging module 205, and the first laser ranging module 101 is connected to the first motor 105 and the second laser ranging module 205 is connected to the second motor 204; the cylinder 409 is respectively connected to the encoder 403, the pressure sensor 402, and the force detection sensor 401, so that the pressure sensor 402 can measure the splint 40 8 applies pressure on the article, thereby determining whether the splint 408 has clamped the article. The force detection sensor 401 can measure the force applied by the splint 408 on the article, including clamping force, extrusion force, etc. The encoder 403 can detect the position and movement state of the splint 408, provide accurate feedback on the movement of the splint 408, facilitate adjustment of the tension of the splint 408, and control the movement of the cylinder 409. The first laser ranging module 101 is connected to the encoder 403 and the first motor 105. The first laser ranging module 101 can measure the distance between the conveying device and the target position, thereby determining when to stop the conveying device. The second laser ranging module 205 and the encoder 403 and the second motor 204 can determine when to stop the position of the connecting block 206. By using sensors, visual systems and automated control technology, the visual automatic handling system can achieve high precision and accuracy, reduce errors and losses, and improve product quality.
[0030] The use method and advantages of the utility model: The working process of the acid-alkali resistant visual automatic handling device when in use is as follows:
[0031] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6As shown, first, the first motor 105 drives the first pulley 102 to rotate clockwise, and the first pulley 102 and the second pulley 103 rotate through the conveyor belt 104, so that the slider 203 moves inside the conveyor belt 104 and the slide rail 1, and the acid and alkali resistance to be transported can be lifted to a certain height for easy transportation. The first laser ranging module 101 (model: TF-Luna) is connected to the encoder 403 (model: E6B2-C) to accurately adjust the height. The second motor 204 drives the threaded rod 202 to rotate clockwise, so that the connecting block 206 moves between the slide rod 201 and the threaded rod 202, and the lateral distance of the connecting block 206 is adjusted. The second laser ranging module 205 is connected to the encoder 403, which can achieve accurate control of the acid and alkali resistance lifting distance of the slider 203, and the cylinder 409 drives the moving block 405 and the rack 404 to move horizontally in turn. The rack 404 is meshed with the gear 407 to achieve the adjustment and fixation of the acid-resistant and alkali-resistant powder by the splint 408 for transportation. The tightness of the splint 408 is controlled by the pressure sensor 402 (model: MZLS-2), the encoder 403 and the force detection sensor 401 provided on the cylinder 409. The third motor 304 rotates the second slide 307 clockwise to adjust the visual sensor 305 (model: Sentry2) and the proximity switch 306 (model: SN04.PL-05N) connected to the fixed seat 308 to move left and right angles. The visual sensor 305 and the proximity switch 306 can accurately control the cylinder 409 to clamp accurately. The fourth motor 303 rotates the second slide 307 clockwise to adjust the visual sensor 305 and the proximity switch 306 connected to the fixed seat 308 to move up and down angles, thereby achieving the function of adjusting the angle for transportation.
[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Technical staff in this industry should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model will have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. An acid- and alkali-resistant visual automatic handling device, comprising a slide rail (1), characterized in that: A slide groove (2) is provided in front of the slide rail (1), a connecting plate (4) is provided below the slide groove (2), and a fixing plate (3) is provided below the connecting plate (4); A pressure sensor (402) is plugged into the top of the connecting plate (4), one side of the pressure sensor (402) is connected to an encoder (403) via a cable, the other side of the pressure sensor (402) is connected to a cylinder (409) via a cable, the outer wall of the cylinder (409) is connected to a force detection sensor (401) via a cable, a moving block (405) is plugged into the output shaft of one side of the cylinder (409), a moving rod (410) is bonded to the inside of the moving block (405), a rack (404) is bonded to the outer wall of the moving rod (410), a gear (407) is meshed in front of the rack (404), a splint (408) is glued to one side of the rack (404), and a fixing groove (406) is bonded to the outside of the rack (404).
2. The acid- and alkali-resistant visual automatic handling device according to claim 1, characterized in that: A first motor (105) is installed at the rear of the slide rail (1) by screws, the output shaft of the first motor (105) is plugged into the first pulley (102), the first pulley (102) and the second pulley (103) are connected by a belt drive via a conveyor belt (104), a first laser distance measurement module (101) is installed on the first pulley (102) by screws, the first pulley (102) forms a rotating structure via the first motor (105), and the conveyor belt (104) forms a rotating structure via the first pulley (102).
3. The acid- and alkali-resistant visual automatic handling device according to claim 1, characterized in that: A second motor (204) is installed on one side of the slide groove (2) by means of screws, a threaded rod (202) is plugged into an output shaft on one side of the second motor (204), a connecting block (206) is plugged into one side of the threaded rod (202), a sliding rod (201) is fitted inside the connecting block (206), a sliding block (203) is installed on the rear of the slide groove (2) by means of screws, a second laser distance measuring module (205) is installed on the front of the connecting block (206) by means of screws, the threaded rod (202) forms a rotating structure through the second motor (204), and the connecting block (206) forms a sliding structure through the threaded rod (202).
4. The acid- and alkali-resistant visual automatic handling device according to claim 1, characterized in that: The moving block (405) forms a sliding structure through the cylinder (409), and the clamping plate (408) forms a sliding structure through the rack (404).
5. The acid- and alkali-resistant visual automatic handling device according to claim 1, characterized in that: The outer wall of the cylinder (409) is provided with a plurality of cables, and the cylinder (409) is connected to the encoder (403), and the cylinder (409) is connected to the pressure sensor (402), and the force detection sensor (401) is connected to the cylinder (409), and the force detection sensor (401) is connected to the encoder (403), and the encoder (403) is connected to the proximity switch (306), and the proximity switch (306) is connected to the visual sensor (305), and the encoder (403) is connected to the first laser ranging module (101), and the encoder (403) is connected to the second laser ranging module (205), and the first laser ranging module (101) is connected to the first motor (105), and the second laser ranging module (205) is connected to the second motor (204).