Intelligent roll dividing device for non-woven fabric processing

The intelligent roll-splitting device automates the replacement and fixing of unwinding rollers, addressing inefficiencies in manual handling and enhancing operational efficiency in non-woven fabric processing.

CN222249376UActive Publication Date: 2024-12-27LUAN RONGEN PROTECTIVE PRODUCTS CO LTD
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Patent Information

Application Number
CN202421139324.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2024-12-27
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

Existing roll-splitting devices for non-woven fabrics require manual handling of unwinding rollers, leading to inefficient operation and increased worker workload.

Method used

An intelligent roll-splitting device with a loading assembly, multi-stage electric push rod, hydraulic rod, and fixing components to automate the process of replacing and fixing unwinding rollers, enhancing the efficiency of fabric reeling and cutting.

Benefits of technology

Facilitates automated and efficient reeling and cutting of non-woven fabrics, reducing manual labor and improving operational convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent roll dividing device for non-woven fabric processing, and particularly relates to the technical field of roll dividing devices.The intelligent roll dividing device comprises a roll dividing machine body, the left side of the roll dividing machine body is fixedly connected with a bearing plate, the bearing plate is provided with a feeding assembly, the feeding assembly comprises a storage box, and the storage box is fixedly connected to the upper surface of the bearing plate; a cavity is formed in the storage box, a material pushing plate is vertically arranged on the bearing plate, and the material pushing plate is horizontally arranged in the horizontal direction of the bearing plate in a sliding mode. According to the non-woven fabric roll-dividing machine, roll-dividing cutting can be conducted on non-woven fabric through the discharging roller, the guide roller, the collecting roller and the cutting knife in the roll-dividing machine body, meanwhile, the feeding assembly arranged on the bearing plate is utilized, and the non-woven fabric to be subjected to roll-dividing can be stored through a storage box in the feeding assembly; and then a multi-stage electric push rod is used for driving a material pushing plate to move in the horizontal direction, the purpose of intelligent feeding of the non-woven fabric can be achieved, and using is more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of roll-splitting devices, in particular to an intelligent roll-splitting device for non-woven fabric processing. Background Art

[0002] Non-woven fabrics are moisture-proof, breathable, flexible, lightweight, non-combustible, easy to decompose, non-toxic and non-irritating, rich in colors, low in price, and recyclable. For example, they are mostly made of polypropylene pellets as raw materials, and are produced in a continuous one-step process of high-temperature melting, spinning, laying, and hot pressing and winding. In the process of producing non-woven fabrics, large rolls of non-woven fabrics need to be divided into small rolls and then packaged for sale. The common packaging method is manual separation.

[0003] The existing Chinese patent with patent number CN220077990U discloses an intelligent rolling device for non-woven fabric processing, including a device body, wherein the device body includes a mounting frame and an upper clamping rod, a fixing frame is fixed on the inner side of the mounting frame, and two groups of guide rollers are installed on the inner side of the fixing frame, two groups of placement grooves are opened on the upper end of one side of the mounting frame, and a feeding roller is installed in the placement groove, and a plug-in hole is opened on the inner wall of the placement groove, a rotating shaft is provided on one side of the upper clamping rod, and the rotating shaft is rotatably installed on one side of the placement groove, and a gear and a rack rod are provided inside the other side of the upper clamping rod, the gear is meshed with the rack rod, a movable groove is provided inside the guide roller, and a bidirectional screw is rotatably provided in the movable groove, thereby realizing the limiting guiding operation of non-woven fabrics of different sizes, facilitating the stability of non-woven fabric during rolling and cutting, avoiding position displacement and wrinkles, realizing the rapid installation and fixation of the upper clamping rod, and facilitating the rapid installation and limiting of the feeding roller.

[0004] Although the above patent can solve the problem of limiting and guiding non-woven fabrics of different sizes, thereby maintaining the stability of the non-woven fabrics during rolling and cutting, and avoiding the problems of position displacement and wrinkles, when replacing the unwinding roller, it is still necessary to manually lift the new unwinding roller and place it in the placement groove. This will not only lead to inefficient non-woven fabric rolling efficiency, but also further increase the workload of workers, making it inconvenient to use.

[0005] Therefore, we made improvements on this and proposed an intelligent roll-splitting device for non-woven fabric processing. Utility Model Content

[0006] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0007] The utility model discloses an intelligent roll-splitting device for non-woven fabric processing, comprising a roll-splitting machine body, the roll-splitting machine body also comprising a placement groove, a feeding roller, a guide roller, a receiving roller and a cutting knife, a bearing plate is fixedly connected to the left side of the roll-splitting machine body, a loading assembly is arranged on the bearing plate, the loading assembly comprises a storage box, the storage box is fixedly connected to the upper surface of the bearing plate, a cavity is opened in the storage box, a pushing plate is vertically arranged on the bearing plate, and the pushing plate is horizontally slidably arranged in the horizontal direction of the bearing plate.

[0008] As a preferred technical solution of the utility model, a vertical plate is fixedly connected to the supporting plate, the vertical plate and the supporting plate are vertically arranged, a multi-stage electric push rod is fixedly connected to the vertical plate, the output direction of the multi-stage electric push rod is horizontally arranged and the output end is fixedly connected to the push plate, and through grooves are opened at the bottom of both ends of the storage box, and the push plate is slidably arranged inside the through grooves.

[0009] As a preferred technical solution of the utility model, a cover plate is hinged on the placement groove by a hinge, and a fixing component is fixedly connected to the bottom of the cover plate. The fixing component includes an upper fixing ring and a lower fixing ring. The upper fixing ring and the lower fixing ring are both semicircular structures, and a space for fixing the discharge roller is enclosed between the upper fixing ring and the lower fixing ring.

[0010] As a preferred technical solution of the utility model, installation cavities are opened on both side walls of the reeling machine body, and a hydraulic rod is fixedly connected to the bottom of the installation cavity. The hydraulic rod is vertically arranged to the inner bottom surface of the installation cavity and the output shaft is vertically upward, and the output end of the hydraulic rod is fixedly connected to the lower fixed ring.

[0011] As a preferred technical solution of the utility model, a box cover is hingedly connected to the top of the storage box via a hinge, and a transparent observation window is embedded in the storage box.

[0012] As a preferred technical solution of the utility model, a reinforcing plate is fixedly connected between the bearing plate and the side wall of the reeling machine body.

[0013] The beneficial effects of the utility model are as follows: in the utility model, by setting a reeling machine body, the unwinding roller, guide roller, receiving roller and cutting knife in the reeling machine body can be used to reel and cut the non-woven fabric, and at the same time, by using the loading assembly arranged on the supporting plate, the storage box in the loading assembly can be used to store the non-woven fabric to be reeled, and then the multi-stage electric push rod is used to drive the pushing plate to move in the horizontal direction, which can achieve the purpose of intelligent feeding of the non-woven fabric and is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 It is a partial cross-sectional structural schematic diagram of the utility model;

[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of the storage box of the utility model;

[0018] Figure 4 This utility model Figure 2 Enlarged schematic diagram of the structure of part A in the middle.

[0019] In the figure: 1. Reeling machine body; 2. Placement slot; 3. Cover plate; 4. Loading plate; 5. Vertical plate; 6. Multi-stage electric push rod; 7. Push plate; 8. Storage box; 81. Cavity; 9. Box cover; 10. Transparent observation window; 11. Through slot; 12. Upper fixing ring; 13. Installation cavity; 14. Hydraulic rod; 15. Lower fixing ring; 16. Cutting knife; 17. Unwinding roller; 18. Guide roller; 19. Rewinding roller; 20. Reinforcement plate. DETAILED DESCRIPTION

[0020] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0021] Example: Figures 1 to 4 As shown, the utility model is an intelligent reeling device for non-woven fabric processing, including a reeling machine body 1, the reeling machine body 1 also includes a placement groove 2, a feeding roller 17, a guide roller 18, a receiving roller 19 and a cutting knife 16, the left side of the reeling machine body 1 is fixedly connected with a supporting plate 4, the supporting plate 4 is provided with a loading assembly, the loading assembly includes a storage box 8, the storage box 8 is fixedly connected to the upper surface of the supporting plate 4, a cavity 81 is opened in the storage box 8, a pushing plate 7 is vertically arranged on the supporting plate 4, and the pushing plate 7 is horizontally slidably arranged in the horizontal direction of the supporting plate 4.

[0022] By utilizing the set reeling machine body 1, non-woven fabrics can be cut. At the same time, by utilizing the pushing plate 7 that can move horizontally in the loading assembly arranged on the supporting plate 4, it is more convenient to intelligently load the discharge roller 17, thereby further improving the efficiency of reeling and cutting non-woven fabrics and making it more convenient to use.

[0023] A vertical plate 5 is fixedly connected to the supporting plate 4, and the vertical plate 5 is vertically arranged between the supporting plate 4. A multi-stage electric push rod 6 is fixedly connected to the vertical plate 5. The output direction of the multi-stage electric push rod 6 is horizontally arranged and the output end is fixedly connected to the push plate 7. Through grooves 11 are opened at the bottom of both ends of the storage box 8, and the push plate 7 is slidably arranged inside the through grooves 11.

[0024] By utilizing the multi-stage electric push rod 6 fixedly connected to the vertical plate 5 and the push plate 7 fixedly connected to the output end of the multi-stage electric push rod 6, it is easier to load the discharge roller 17 in the storage box 8, which is more convenient to use.

[0025] A cover plate 3 is hingedly connected to the placement groove 2, and a fixing assembly is fixedly connected to the bottom of the cover plate 3. The fixing assembly includes an upper fixing ring 12 and a lower fixing ring 15. The upper fixing ring 12 and the lower fixing ring 15 are both semicircular structures, and a space for fixing the unwinding roller 17 is enclosed between the upper fixing ring 12 and the lower fixing ring 15. Installation cavities 13 are provided on both side walls of the reeling machine body 1. A hydraulic rod 14 is fixedly connected to the bottom of the installation cavity 13. The hydraulic rod 14 is vertically arranged with the inner bottom surface of the installation cavity 13 and the output shaft is vertically upward. The output end of the hydraulic rod 14 is fixedly connected to the lower fixing ring 15.

[0026] By utilizing the upper fixing ring 12 and the lower fixing ring 15, it is easier to clamp and fix the two ends of the discharge roller 17, making it more convenient to use.

[0027] The top of the storage box 8 is hinged with a box cover 9, and a transparent observation window 10 is embedded in the storage box 8. The box cover 9 can be used to add the discharge rollers 17 in the storage box 8 more conveniently, and the transparent observation window 10 can be used to observe the remaining discharge rollers 17 in the storage box 8, so as to add them in time.

[0028] A reinforcing plate 20 is fixedly connected between the supporting plate 4 and the side wall of the reeling machine body 1. The reinforcing plate 20 can further improve the stability of the supporting plate 4.

[0029] During operation, when the unwinding roller 17 needs to be replaced for rolling the non-woven fabric, a pneumatic chuck (existing technology, not shown in the figure) for clamping the unwinding roller 17 is provided on the pushing plate 7 to fix the unwinding roller 17 at the bottom of the storage box 8, and then the multi-stage electric push rod 6 is used to drive the pushing plate 7 to move in the horizontal direction. When the clamped unwinding roller 17 is replaced into the placement slot 2 through the through slot 11, the hydraulic rod 14 is started, and the lower fixing ring 15 is lifted upward by the hydraulic rod 14 until it contacts with the unwinding roller 17, and then the cover plate 3 is fixed on the placement slot 2, and the upper fixing ring 12 and the lower fixing ring 15 are rotated and sleeved on both ends of the unwinding roller 17, and then the pneumatic chuck is released.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An intelligent roll-splitting device for nonwoven fabric processing, comprising a roll-splitting machine body (1), the roll-splitting machine body (1) further comprising a placement groove (2), a feeding roller (17), a guide roller (18), a receiving roller (19) and a cutting knife (16), characterized in that: A supporting plate (4) is fixedly connected to the left side of the reeling machine body (1), and a loading assembly is arranged on the supporting plate (4). The loading assembly includes a storage box (8), and the storage box (8) is fixedly connected to the upper surface of the supporting plate (4). A cavity (81) is opened in the storage box (8), and a pushing plate (7) is vertically arranged on the supporting plate (4), and the pushing plate (7) is horizontally slidably arranged in the horizontal direction of the supporting plate (4).

2. The intelligent roll-splitting device for nonwoven fabric processing according to claim 1, characterized in that: The supporting plate (4) is fixedly connected with a vertical plate (5), the vertical plate (5) and the supporting plate (4) are vertically arranged, the vertical plate (5) is fixedly connected with a multi-stage electric push rod (6), the output direction of the multi-stage electric push rod (6) is horizontally arranged and the output end is fixedly connected with the push plate (7), and the bottom of both ends of the storage box (8) is provided with a through groove (11), and the push plate (7) is slidably arranged inside the through groove (11).

3. The intelligent roll-splitting device for nonwoven fabric processing according to claim 1, characterized in that: A cover plate (3) is hingedly connected to the placement groove (2), and a fixing assembly is fixedly connected to the bottom of the cover plate (3), wherein the fixing assembly comprises an upper fixing ring (12) and a lower fixing ring (15), and the upper fixing ring (12) and the lower fixing ring (15) are both semicircular structures, and a space for fixing a discharge roller (17) is enclosed between the upper fixing ring (12) and the lower fixing ring (15).

4. The intelligent roll-splitting device for nonwoven fabric processing according to claim 1, characterized in that: The two side walls of the reeling machine body (1) are both provided with installation cavities (13), the bottom of the installation cavity (13) is fixedly connected with a hydraulic rod (14), the hydraulic rod (14) is vertically arranged with the inner bottom surface of the installation cavity (13) and the output shaft is vertically upward, and the output end of the hydraulic rod (14) is fixedly connected with a lower fixing ring (15).

5. The intelligent roll-splitting device for nonwoven fabric processing according to claim 4, characterized in that: The top of the storage box (8) is hingedly connected to a box cover (9) via a hinge, and a transparent observation window (10) is embedded in the storage box (8).

6. The intelligent roll-splitting device for nonwoven fabric processing according to claim 1, characterized in that: A reinforcing plate (20) is fixedly connected between the bearing plate (4) and the side wall of the reel body (1).