Filtering type soy sauce canning mechanism

By designing a filtered soy sauce canning mechanism, using a filter mesh and an automatic cleaning mechanism, the problem of fixed impurities entering during soy sauce canning is solved, automatic filtration and rapid canning of soy sauce are realized, and the purity and production efficiency of soy sauce are improved.

CN222250002UActive Publication Date: 2024-12-27SHANDONG LONGQIANG FOOD TECH CO LTD
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Patent Information

Application Number
CN202421129611.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2024-12-27
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

In the existing soy sauce production technology, soy sauce is not filtered during canning, resulting in fixed impurities entering the bottle, which requires manual pre-filtration, which increases the workload and is inconvenient for rapid canning.

Method used

A filtered soy sauce canning mechanism is designed, including a shell, feed port, water pump, cylinder, telescopic tube, feed pipe and discharge pipe. The soy sauce is filtered by a filter mesh and intermittently through the cylinder and the extrusion plate. Control the extrusion of solid impurities and automatically clean the filter with motor and scraper.

Benefits of technology

Automatic filtration of soy sauce is realized, the purity of soy sauce is improved, the workload of manual filtration is reduced, the speed and efficiency of cans is ensured, and the effectiveness of the filter is maintained through the automatic cleaning mechanism.

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Abstract

The utility model relates to the technical field of soy sauce production, in particular to a filtering type soy sauce canning mechanism. The filtering type soy sauce canning mechanism comprises a shell, feeding ports, a water pump, an air cylinder II, a discharging groove, a telescopic pipe, a conveying pipe and a discharging pipe, the rear side of the upper portion of the shell is fixedly connected with the feeding ports which are communicated with one another, the water pump is installed on the front side of the bottom in the shell, and the air cylinder II is installed on the front side of the upper portion of the shell through a rectangular plate. A discharging groove is formed in a telescopic rod of the air cylinder II through a T-shaped plate, a telescopic pipe is connected to the rear side of the discharging groove, a conveying pipe is connected between the telescopic pipe and the water pump, and discharging pipes distributed with a straight line as a path are fixedly connected to the bottom of the discharging groove. By arranging the filter screen, the filter screen filters soy sauce, solid impurities in the soy sauce stay on the surface of the filter screen, so that the purity of the soy sauce is improved, the soy sauce does not need to be manually filtered in advance, and quick canning operation of the soy sauce is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of soy sauce production, in particular to a filtering type soy sauce canning mechanism. Background Art

[0002] Soy sauce is a traditional Chinese liquid condiment. It is made from soybeans, defatted soybeans, black beans, wheat or bran, added with water and salt. It is reddish-brown in color, has a unique aroma, tastes delicious, and can stimulate appetite. When soy sauce is produced, it needs to be canned to fill the soy sauce into bottles for storage and transportation.

[0003] The patent with the patent authorization announcement number CN214399774U discloses canning equipment for soy sauce processing, including a barrel and a bracket for mounting the barrel. The bottom of the barrel is connected to multiple vertically placed feeding pipes. A horizontally placed rotating plate is arranged under all the feeding pipes. The two ends of the rotating plate are respectively connected to support seats through rotating shafts, and multiple funnels are installed on the rotating plate. Although the above patent can increase the feed port area of ​​the bottle mouth by setting a funnel and solve the problem of difficulty in aligning the soy sauce bottle with the feeding pipe, there are still some shortcomings in actual use. For example, when the soy sauce is poured into the barrel, there will be some fixed impurities in the soy sauce. After the valve is opened, the soy sauce in the barrel directly enters the funnel corresponding to the feeding pipe through the feeding pipe, and then enters the soy sauce bottle through the funnel to complete the canning. The soy sauce is not filtered during the whole canning process, which easily causes the fixed impurities in the soy sauce to be poured into the soy sauce bottle together. In order to ensure the factory quality of the soy sauce, it is necessary to manually filter the soy sauce in advance. This work not only increases the workload of the staff, but also is not convenient for the rapid canning of the soy sauce.

[0004] Therefore, a filtering type soy sauce canning mechanism is particularly needed to solve the problems existing in the prior art. Utility Model Content

[0005] In order to overcome the disadvantage that the existing patented canning method does not filter the soy sauce during the whole process, which easily causes fixed impurities in the soy sauce to be poured into the soy sauce bottle, and in order to ensure the factory quality of the soy sauce, it is necessary to manually filter the soy sauce in advance, which not only increases the workload of the staff, but also is not convenient for the rapid canning of the soy sauce. The utility model provides a filtering type soy sauce canning mechanism.

[0006] The utility model is realized by the following technical means: a filtering type soy sauce canning mechanism comprises a shell, a feed inlet, a water pump, a cylinder II, a discharging trough, a telescopic pipe, a feeding pipe and a discharging pipe, the upper rear side of the shell is fixedly connected with the mutually connected feed inlet, a water pump is installed on the front side of the bottom of the shell, the upper front side of the shell is installed with the cylinder II through a rectangular plate, the discharging trough is installed on the telescopic rod of the cylinder II through a T-shaped plate, the rear side of the discharging trough is connected with the telescopic pipe, the feeding pipe is connected between the telescopic pipe and the water pump, and the bottom of the discharging trough is provided with a plurality of air pumps. A discharge pipe distributed in a straight line is fixedly connected to the shell body, and the water pump is operated to make the soy sauce in the lower part of the shell body flow into the discharge trough from the feeding pipe and the telescopic pipe in turn, and then the telescopic rod of the cylinder II is extended, so that the discharge trough drives the discharge pipe to move downward. A filter screen is also included. A filter screen for filtering the soy sauce is installed in the middle part of the shell body, and the filter screen is located between the feed port and the water pump, so that the soy sauce poured into the upper part of the shell body from the feed port is filtered by the filter screen and then flows into the lower part of the shell body to soak the water pump.

[0007] It is further explained that the telescopic tube is made of PVC material, which has the advantages of being light, flexible, and corrosion-resistant, making the telescopic tube less prone to aging and breaking.

[0008] Further explanation, it also includes a cylinder I and an extrusion plate. Cylinder I is installed on the rear side of the top of the shell. The telescopic rod of cylinder I penetrates into the shell and is fixedly connected to the extrusion plate. The extrusion plate is located directly above the filter screen, and a square hole is provided on the extrusion plate for soy sauce to pass through. The telescopic rod of cylinder I is extended, so that the extrusion plate moves downward and contacts the filter screen.

[0009] It is further explained that the length and width of the extrusion plate are equal to the length and width of the filter screen, thereby increasing the contact area between the bottom surface of the extrusion plate and the surface of the filter screen.

[0010] Further description, it also includes a motor, a screw, a skateboard and a scraper. The motor is installed on the right rear side of the shell. The output shaft of the motor is connected to the screw through a coupling. The skateboard is threadedly connected to the screw. The scraper is installed on the right side of the skateboard. The bottom surface of the scraper is in contact with the surface of the filter screen, so that impurities on the surface of the filter screen can be scraped away by the scraper. When the motor runs, the motor output shaft rotates forward or reverse, causing the screw to rotate or reverse, and then the skateboard drives the scraper to move left or right.

[0011] Further description, it also includes a push rod, a guide rod, a baffle, a connecting plate and a spring. The push rod is fixedly connected to the lower part of the scraper, and four guide rods distributed in a rectangular path are fixedly connected to the right side of the shell. The baffle is slidably connected between the four guide rods, and the lower part of the baffle is fixedly connected to the connecting plate. The right end of the push rod is in contact with the connecting plate. The outer side of the guide rod is provided with a spring for assisting reset. The two ends of the spring are respectively connected to the baffle and the guide rod. The push rod is driven to move to the left through the scraper to disengage from the connecting plate, and the spring assists the baffle to move to the left.

[0012] It is further explained that the baffle is made of vacuum sealing rubber material and has a relatively slow compressive stress.

[0013] From the above description of the structure of the utility model, it can be seen that the design starting point, concept and advantages of the utility model are: 1. By setting a filter net, the filter net filters the soy sauce, so that the solid impurities in the soy sauce remain on the surface of the filter net, thereby improving the purity of the soy sauce, and there is no need to manually filter the soy sauce in advance, which is convenient for the rapid implementation of the soy sauce canning operation.

[0014] 2. By setting cylinder I and an extrusion plate, cylinder I is turned on, and the telescopic rod of cylinder I is intermittently controlled to extend and retract, so that the extrusion plate can move downward and upward for a round. When the extrusion plate moves downward, some solid impurities on the filter screen are compacted, so that the residual soy sauce in some solid impurities is squeezed out and flows into the lower part of the shell, thereby avoiding a large amount of soy sauce waste.

[0015] 3. By setting the motor, screw, skateboard and scraper, turn on the motor, control the output shaft of the motor to reverse, and then make the skateboard drive the scraper to move to the right to scrape away the solid impurities on the surface of the filter, so as to achieve the purpose of automatically cleaning the filter and ensure the filtering effect of the filter during the next canning.

[0016] 4. By setting the push rod, guide rod, baffle, connecting plate and spring, turn on the motor and control the output shaft of the motor to rotate forward, so that the slide plate drives the scraper to move to the left to block the left side of the shell, so that the push rod is out of contact with the connecting plate, and the spring returns to its original state, so that the baffle moves to the left to replace the scraper to block the right side of the shell, thereby facilitating the sealing of the shell. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0018] Figure 2 It is a three-dimensional cross-sectional structural schematic diagram of the cylinder I, the extrusion plate, the filter screen and other components of the utility model.

[0019] Figure 3 It is a three-dimensional structural schematic diagram of the motor, baffle, connecting plate and other components of the utility model.

[0020] Figure 4 The utility model is a three-dimensional structural schematic diagram of the components such as the slide plate, the scraper and the push rod.

[0021] Figure 5 It is a three-dimensional structural schematic diagram of the connecting plate, guide rod, spring and other components of the utility model.

[0022] Figure 6 It is a three-dimensional structural schematic diagram of the telescopic tube, the discharge trough and the discharge tank of the utility model.

[0023] Markings in the accompanying drawings: 1. Shell, 2. Cylinder I, 3. Extrusion plate, 4. Filter, 5. Feed port, 6. Motor, 7. Screw, 8. Slide plate, 9. Scraper, 10. Push rod, 11. Baffle, 12. Connecting plate, 13. Guide rod, 14. Spring, 15. Feed pipe, 16. Water pump, 17. Telescopic pipe, 18. Discharge trough, 19. Discharge pipe, 20. Cylinder II. DETAILED DESCRIPTION

[0024] The present invention will be further described below in conjunction with specific embodiments. The illustrative embodiments and descriptions of the present invention are used to explain the present invention but are not intended to limit the present invention.

[0025] Embodiment: A filtering type soy sauce canning mechanism, see Figure 1-Figure 4 and Figure 6 As shown, it includes a shell 1, a feed port 5, a water pump 16, a cylinder II 20, a discharge trough 18, a telescopic tube 17, a feed pipe 15 and a discharge pipe 19. The upper rear side of the shell 1 is connected to the feed port 5 which is interconnected by welding. The front side of the bottom of the shell 1 is connected to the water pump 16 by bolts. The upper front side of the shell 1 is connected to the cylinder II 20 by bolts through a rectangular plate. The discharge trough 18 is connected to the telescopic rod of the cylinder II 20 by bolts through a T-plate. The rear side of the discharge trough 18 is connected to the telescopic tube 17. The telescopic tube 17 is made of PVC. The PVC material has the advantages of light weight, flexibility, and corrosion resistance, so that the telescopic tube 17 is not easy to age and break. The telescopic tube 17 A feed pipe 15 is connected to the water pump 16, and a discharge pipe 19 distributed in a straight line is connected to the bottom of the discharge trough 18 by welding. The water pump 16 is operated, so that the soy sauce in the lower part of the shell 1 flows into the discharge trough 18 from the feed pipe 15 and the telescopic pipe 17 in turn, and then the telescopic rod of the cylinder II 20 is extended, so that the discharge trough 18 drives the discharge pipe 19 to move downward. A filter screen 4 is also included. The middle part of the shell 1 is connected to a filter screen 4 for filtering the soy sauce by bolts. The filter screen 4 is located between the feed port 5 and the water pump 16, so that the soy sauce poured into the upper part of the shell 1 from the feed port 5 is filtered by the filter screen 4 and then flows into the lower part of the shell 1 to soak the water pump 16.

[0026] See also Figure 2 and Figure 3As shown, it also includes a cylinder Ⅰ2 and an extrusion plate 3. The cylinder Ⅰ2 is connected to the rear side of the top of the shell 1 by bolts. The telescopic rod of the cylinder Ⅰ2 penetrates into the shell 1 and is connected to the extrusion plate 3 by welding. The extrusion plate 3 is located directly above the filter screen 4. The extrusion plate 3 is provided with a square hole for the soy sauce to pass through, and the length and width of the extrusion plate 3 are equal to the length and width of the filter screen 4, thereby increasing the contact area between the bottom surface of the extrusion plate 3 and the surface of the filter screen 4. The telescopic rod of the cylinder Ⅰ2 is extended, so that the extrusion plate 3 moves downward to contact the filter screen 4.

[0027] See also Figure 3-Figure 5 As shown, it also includes a motor 6, a screw 7, a slide plate 8, a scraper 9, a push rod 10, a guide rod 13, a baffle 11, a connecting plate 12 and a spring 14. The right rear side of the housing 1 is connected to the motor 6 by bolts, the output shaft of the motor 6 is connected to the screw 7 by a coupling, the screw 7 is threadedly connected to the slide plate 8, the right side of the slide plate 8 is connected to the scraper 9 by bolts, the bottom surface of the scraper 9 is in contact with the surface of the filter screen 4, so that the impurities on the surface of the filter screen 4 can be scraped away by the scraper 9, the lower part of the scraper 9 is connected to the push rod 10 by welding, and the right side of the housing 1 is connected to four guide rods 13 distributed in a rectangular path by welding. A baffle 11 is slidably connected between 13. The baffle 11 is made of vacuum sealing rubber material and has a relatively slow compressive stress. The lower part of the baffle 11 is connected to a connecting plate 12 by welding. The right end of the push rod 10 is in contact with the connecting plate 12. The outer sleeve of the guide rod 13 is provided with a spring 14 for auxiliary resetting. The two ends of the spring 14 are respectively connected to the baffle 11 and the guide rod 13. When the motor 6 is operated, the output shaft of the motor 6 rotates forward or reversely, so that the screw 7 rotates or reverses, and then the slide plate 8 drives the scraper 9 to move left or right, and then the scraper 9 drives the push rod 10 to move left and disengage from the connecting plate 12. The spring 14 assists the baffle 11 to move left.

[0028] Initially, the spring 14 is in a compressed state. First, the staff puts the mechanism on the workbench and turns on the motor 6. The output shaft of the motor 6 rotates to drive the screw 7 to rotate, and then the slide plate 8 drives the scraper 9 to move to the left to block the left side of the shell 1. At this time, the push rod 10 is out of contact with the connecting plate 12, and the spring 14 returns to its original state, and then the baffle 11 moves to the left to replace the scraper 9 to block the right side of the shell 1, so as to facilitate the sealing of the shell 1. The staff turns off the motor 6, and then puts the soy sauce bottle on the workbench and aligns it with the discharge pipe 19, turns on the cylinder II 20, and controls the telescopic rod of the cylinder II 20 to extend, so that the discharge chute 18 drives the discharge pipe 19 to move downward and extend into the bottle mouth of the soy sauce bottle, thereby avoiding the subsequent canning. When the soy sauce leaks, the telescopic tube 17 is squeezed into a compressed state by the discharge trough 18, and then the soy sauce delivery pipe is connected to the feed port 5, so that the soy sauce flows from the feed port 5 into the upper part of the shell 1, and the filter 4 filters the soy sauce so that the solid impurities in the soy sauce remain on the surface of the filter 4, thereby improving the purity of the soy sauce, and there is no need to manually filter the soy sauce in advance, which is convenient for the rapid canning of soy sauce. The filtered soy sauce flows into the lower part of the shell 1 to soak the water pump 16, and the staff turns on the water pump 16. The water pump 16 runs to transport the soy sauce in the lower part of the shell 1 to the delivery pipe 15 and the telescopic tube 17 in turn, and the soy sauce in the telescopic tube 17 flows into the discharge trough 18 and is poured into the soy sauce bottle from the discharge pipe 19. During the pouring process , the staff turns on the cylinder Ⅰ2, intermittently controls the telescopic rod of the cylinder Ⅰ2 to extend and retract, so that the extrusion plate 3 moves downward and upward for a round. When the extrusion plate 3 moves downward, it compacts some solid impurities on the filter screen 4, so that the residual soy sauce in some solid impurities is squeezed out and flows into the lower part of the shell 1, avoiding a large amount of soy sauce waste. When the soy sauce bottle is filled with soy sauce, the water pump 16 is turned off, and the telescopic rod of the cylinder Ⅱ20 is controlled to retract, so that the discharge chute 18 drives the discharge pipe 19 to move upward and out of the bottle mouth of the soy sauce bottle. The staff seals the soy sauce bottle and takes it off the workbench, and repeats the above steps to continue canning the soy sauce. After all the soy sauce is canned, the water pump 16 is turned off, and the soy sauce delivery pipe and The feed port 5 is disconnected, and then the motor 6 is turned on again, and the output shaft of the motor 6 is controlled to reverse, so that the slide plate 8 drives the scraper 9 to move to the right to scrape away the solid impurities on the surface of the filter screen 4, so as to achieve the purpose of automatically cleaning the filter screen 4 and ensure the filtering effect of the filter screen 4 during the next canning. When the scraper 9 continues to move to the right, the push rod 10 squeezes the connecting plate 12, and then the connecting plate 12 drives the baffle 11 to move to the right to open the right side of the shell 1, and the spring 14 is compressed accordingly. At this time, the scraper 9 moves to the right to the limit, and the scraped fixed impurities are pushed out from the right side of the shell 1, and then the output shaft of the motor 6 is controlled to rotate forward, so that the scraper 9 moves to the left to block the left side of the shell 1 again, and the baffle 11 moves to the left to block the right side of the shell 1 again.

[0029] Although the present disclosure has been described with respect to only a limited number of embodiments, those skilled in the art having benefit of this disclosure will appreciate that various other embodiments may be designed without departing from the scope of the present invention. Therefore, the scope of the present invention should be limited only by the appended claims.

Claims

1. A filtering type soy sauce canning mechanism, comprising a housing (1), a feed port (5), a water pump (16), a cylinder II (20), a discharge trough (18), a telescopic pipe (17), a delivery pipe (15) and a discharge pipe (19), wherein the housing (1) is fixedly connected to the rear side of the upper portion with a feed port (5) which are interconnected, the housing (1) is provided with a water pump (16) at the front side of the bottom inner portion, the housing (1) is provided with a cylinder II (20) at the front side of the upper portion, the discharge trough (18) is provided on the telescopic rod of the cylinder II (20), the discharge trough (18) is connected to the rear side with a telescopic pipe (17), the delivery pipe (15) is connected between the telescopic pipe (17) and the water pump (16), the discharge trough (18) is fixedly connected to the bottom with a discharge pipe (19) which is distributed in a straight line as a path, and the invention is characterized in that: It also includes a filter screen (4), which is installed in the middle of the housing (1) and is used to filter the soy sauce.

2. A filtering type soy sauce canning mechanism according to claim 1, characterized in that: The telescopic tube (17) is made of PVC material.

3. A filtering type soy sauce canning mechanism according to claim 2, characterized in that: The invention also comprises a cylinder I (2) and an extrusion plate (3). The cylinder I (2) is installed on the rear side of the top of the shell (1). The telescopic rod of the cylinder I (2) penetrates into the shell (1) and is fixedly connected with the extrusion plate (3). The extrusion plate (3) is located directly above the filter screen (4), and a square hole is provided on the extrusion plate (3) for the soy sauce to pass through.

4. A filtering type soy sauce canning mechanism according to claim 3, characterized in that: The length and width of the extrusion plate (3) are equal to the length and width of the filter screen (4), thereby increasing the contact area between the bottom surface of the extrusion plate (3) and the surface of the filter screen (4).

5. A filtering type soy sauce canning mechanism according to claim 4, characterized in that: The invention also comprises a motor (6), a screw (7), a slide plate (8) and a scraper (9). The motor (6) is installed on the right rear side of the housing (1). The output shaft of the motor (6) is connected to the screw (7) via a coupling. The screw (7) is threadedly connected to the slide plate (8). The right side of the slide plate (8) is installed with the scraper plate (9). The bottom surface of the scraper plate (9) contacts the surface of the filter screen (4).

6. A filtering type soy sauce canning mechanism according to claim 5, characterized in that: The invention also comprises a push rod (10), a guide rod (13), a baffle (11), a connecting plate (12) and a spring (14); the push rod (10) is fixedly connected to the lower part of the scraper (9); four guide rods (13) distributed in a rectangular path are fixedly connected to the right side of the housing (1); the baffle (11) is slidably connected between the four guide rods (13); the connecting plate (12) is fixedly connected to the lower part of the baffle (11); the right end of the push rod (10) contacts the connecting plate (12); and a spring (14) for assisting resetting is sleeved on the outer side of the guide rod (13).

7. A filtering type soy sauce canning mechanism according to claim 6, characterized in that: The baffle (11) is made of vacuum sealing rubber material.

Citation Information

Patent Citations

  • Canning equipment for soy sauce processing

    CN214399774U