Scale device on upper roller bearing seat of photovoltaic glass calender

By designing a scale device on the roller bearing seat of the photovoltaic glass calender, the precise adjustment of the spacing between the upper and lower calender rolls is achieved by using the lifting mechanism and the scale plate, the problems of height inconsistency and difficulty in adjusting the spacing in the prior art are solved, and production is improved Efficiency and safety.

CN222250415UActive Publication Date: 2024-12-27SHAANXI SHIZHUO METAL PROD CO LTD
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Patent Information

Application Number
CN202420613262.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2024-12-27
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

During the glass pressing process of existing photovoltaic glass calenders, the heights of the left and right ends of the upper calender roller are inconsistent and the spacing is difficult to accurately adjust, which affects production efficiency and safety, and cannot adjust the glass thickness in real time.

Method used

Design a scale device on the upper roller bearing seat of a photovoltaic glass calender, including a base plate, a lifting mechanism, a pin mechanism, a scale disc and a pointer rod, through the lifting mechanism, the pointer rod is moved in the center arc hole of the scale disc, The adjustment of the spacing between the upper calender roller and the lower calender roller is realized, and the glass thickness is precisely controlled.

Benefits of technology

The precise adjustment of the spacing between the upper calender roller and the lower calender roller is achieved, ensuring the stability and safety of the glass thickness, improving production efficiency, and avoiding accidents caused by inconsistent pressure.

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Abstract

The utility model provides a scale device on an upper roller bearing seat of a photovoltaic glass calender. The scale device comprises a bottom plate, an upper roller bearing assembly, a support shell and a scale mechanism. Wherein the scaleplate mechanism comprises a scaleplate disc and a pointer rod, the scaleplate disc is arranged on the first supporting plate, the tail end of the pointer rod is arranged on the first side plate, and the head of the pointer rod penetrates through the first supporting plate and can move in a central arc hole of the scaleplate disc. The lifting mechanism and the pin shaft mechanism are arranged in a space formed by the supporting piece, the bottom plate, the first side plate and the second side plate; a gap exists between the first side plate and the first supporting plate, and a gap exists between the second side plate and the second supporting plate. When the upper calendering roller moves upwards through the lifting mechanism, the pointer rod can move in the center arc hole of the scale plate, the distance between the upper calendering roller and the lower calendering roller is adjusted, and therefore the thickness of glass can be adjusted in the pressing process.
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Description

Technical Field

[0001] The embodiments of the present application relate to the technical field of photovoltaic glass production and processing, and in particular to a scale device on an upper roller bearing seat of a photovoltaic glass calender. Background Art

[0002] Photovoltaic glass calender is the main production equipment of photovoltaic glass production line. When the existing photovoltaic glass calender is pressing glass, the position of the lower calender roller is fixed. At this time, the upper roller bearing seat and the upper calender roller need to press downward at the same time to press. First of all, because the left and right ends of the calender roller are symmetrically arranged, the existing observation and operation are done manually, and it is impossible to synchronize the height of the left and right ends of the upper calender roller. When the left and right ends of the upper calender roller are not lifted consistently, it will affect the production and even cause accidents; secondly, when pressing glass, the spacing between the upper calender roller and the lower calender roller determines the thickness of the glass, and the existing observation and control are usually done manually, and it is impossible to accurately adjust the spacing between the upper calender roller and the lower calender roller, so that the thickness of the glass cannot be adjusted at any time.

[0003] Therefore, it is necessary to propose a solution to improve the two problems existing in the above-mentioned related technical solutions.

[0004] It should be noted that the information disclosed in the above background technology section is only used to enhance the understanding of the background of the present application, and therefore may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content

[0005] The purpose of the embodiments of the present application is to provide a scale device on the upper roller bearing seat of a photovoltaic glass calender to solve one or more problems mentioned in the background technology.

[0006] The present application provides a scale device on an upper roller bearing seat of a photovoltaic glass calender, comprising:

[0007] A bottom plate, wherein a lifting mechanism is arranged on an end surface of one end of the bottom plate, and a pin mechanism is arranged on an end surface of the other end of the bottom plate;

[0008] An upper roller bearing assembly, the upper roller bearing assembly comprising an upper roller bearing seat, and an upper roller bearing seat bracket connected to one end of the upper roller bearing seat; the upper roller bearing seat bracket comprises a first side plate and a second side plate opposite to each other, and a support member arranged between the tops of the first side plate and the second side plate; one end of the support member, the first side plate and the second side plate are respectively connected to the upper roller bearing seat, and the other ends of the first side plate and the second side plate are respectively connected to the pin mechanism;

[0009] A bracket shell, the bracket shell comprising a first support plate and a second support plate of the same structure, the bottom end of the first support plate is connected to one side of the bottom plate, the bottom end of the second support plate is connected to the other side of the bottom plate, and the first support plate and the second support plate are arranged opposite to each other;

[0010] A ruler mechanism, the ruler mechanism comprising a ruler disk and a pointer rod, the ruler disk is arranged on the first support plate, the tail end of the pointer rod is arranged on the first side plate, and the head of the pointer rod passes through the first support plate and can move in the central arc hole of the ruler disk;

[0011] Wherein, the lifting mechanism and the pin mechanism are both arranged in a space formed by the support member, the bottom plate, the first side plate and the second side plate; and there is a gap between the first side plate and the first support plate, and there is a gap between the second side plate and the second support plate;

[0012] The pin portion of the pin mechanism is exposed outside the first supporting plate.

[0013] In one embodiment of the present application, the ruler disk includes the central arc hole arranged at the center of the ruler disk, and the periphery of the central arc hole is provided with scales;

[0014] Wherein, the scale plate is arranged on the first supporting plate close to the side of the upper roller bearing seat.

[0015] In one embodiment of the present application, a first through hole is provided on the first support plate, and the head of the pointer rod passes through the first through hole and can move in the central arc hole.

[0016] In one embodiment of the present application, the pin mechanism includes a shaft portion, and a pin portion connected to an end portion of the shaft portion;

[0017] The shaft portion is disposed in a space formed by the support member, the bottom plate, the first side plate, and the second side plate;

[0018] The first support plate and the second support plate are respectively provided with pin holes corresponding to each other, and the two ends of the pin portion pass through the pin hole on the first support plate and the pin hole on the second support plate respectively;

[0019] Wherein, the pin hole is arranged on the first support plate at a side away from the upper roller bearing seat.

[0020] In one embodiment of the present application, when the pointer rod moves in the central arc hole of the ruler disk, it rotates with the pin portion as the center.

[0021] In one embodiment of the present application, a second through hole is provided on the first side plate, a third through hole is provided on the first support plate, the input shaft of the lifting mechanism passes through the second through hole and the third through hole respectively, and the lifting mechanism is arranged on the bottom plate close to the side of the upper roller bearing seat.

[0022] In one embodiment of the present application, a baffle is provided at the lower end of the first support plate and the second support plate on a side away from the upper roller bearing seat.

[0023] In one embodiment of the present application, a connecting plate is provided at the upper ends of the first support plate and the second support, and the connecting plate is parallel to the bottom plate;

[0024] Wherein, the height of the first support plate is higher than that of the first side plate, and the height of the second support plate is higher than that of the second side plate.

[0025] In one embodiment of the present application, a connecting hole is provided at the top end of the upper roller bearing seat.

[0026] In one embodiment of the present application, at least one fastener is provided on the side surface of the bottom plate on one side of the lifting mechanism.

[0027] The technical solution provided by the embodiments of the present application may have the following beneficial effects:

[0028] The present application proposes a scale device on the upper roller bearing seat of a photovoltaic glass calendering machine. When the upper calendering roller is moved upward by a lifting mechanism, the pointer rod can move in the central arc hole of the scale disk, thereby adjusting the distance between the upper calendering roller and the lower calendering roller, thereby adjusting the glass thickness during the pressing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The drawings herein are incorporated into the specification and constitute a part of the specification, illustrate embodiments consistent with the present application, and together with the specification are used to explain the principles of the present application. Obviously, the drawings described below are only some embodiments of the present application, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0030] Figure 1 A schematic diagram showing the structure of a scale mechanism in an exemplary embodiment of the present application is shown;

[0031] Figure 2 A cross-sectional view showing an upper calendering roller structure provided with a scale mechanism in an exemplary embodiment of the present application.

[0032] In the figure, 100, bottom plate; 200, lifting mechanism; 300, pin mechanism; 310, pin hole; 320, pin portion; 400, upper roller bearing assembly; 410, upper roller bearing seat; 411, connecting hole; 420, upper roller bearing seat bracket; 421, first side plate; 422, second side plate; 423, support member; 500, bracket shell; 510, first support plate; 520, second support plate; 600, scale mechanism; 610, scale plate; 611, center arc hole; 612, scale; 620, pointer rod; 700, baffle; 800, connecting plate; 900, fastener. DETAILED DESCRIPTION

[0033] Example embodiments will now be described more fully with reference to the accompanying drawings. However, example embodiments can be implemented in a variety of forms and should not be construed as limited to the examples set forth herein; rather, these embodiments are provided so that this application will be more comprehensive and complete and fully convey the concepts of the example embodiments to those skilled in the art. The described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.

[0034] In addition, the accompanying drawings are only schematic illustrations of the embodiments of the present application and are not necessarily drawn to scale. The same reference numerals in the drawings represent the same or similar parts, and their repeated descriptions will be omitted. Some of the block diagrams shown in the accompanying drawings are functional entities and do not necessarily correspond to physically or logically independent entities.

[0035] This exemplary embodiment provides a scale device on the upper roller bearing seat of a photovoltaic glass calender. Figure 1 and Figure 2 As shown, including:

[0036] A bottom plate 100, a lifting mechanism 200 is provided on an end surface of one end of the bottom plate 100, and a pin mechanism 300 is provided on an end surface of the other end of the bottom plate 100;

[0037] An upper roller bearing assembly 400, the upper roller bearing assembly 400 comprises an upper roller bearing seat 410, and an upper roller bearing seat bracket 420 connected to one end of the upper roller bearing seat 410; the upper roller bearing seat bracket 420 comprises a first side plate 421 and a second side plate 422 opposite to each other, and a support member 423 disposed between the tops of the first side plate 421 and the second side plate 422; one end of the support member 423, the first side plate 421, and the second side plate 422 are respectively connected to the upper roller bearing seat 410, and the other ends of the first side plate 421 and the second side plate 422 are respectively connected to the pin mechanism 300;

[0038] A bracket housing 500, the bracket housing 500 comprises a first support plate 510 and a second support plate 520 of the same structure, the bottom end of the first support plate 510 is connected to one side of the bottom plate 100, the bottom end of the second support plate 520 is connected to the other side of the bottom plate 100, and the first support plate 510 and the second support plate 520 are arranged opposite to each other;

[0039] A ruler mechanism 600, the ruler mechanism 600 comprises a ruler disk 610 and a pointer rod 620, the ruler disk 610 is arranged on the first support plate 510, the tail end of the pointer rod 620 is arranged on the first side plate 421, and the head of the pointer rod 620 passes through the first support plate 510 and can move in the central arc hole 611 of the ruler disk 610;

[0040] The lifting mechanism 200 and the pin mechanism 300 are both arranged in a space formed by the support member 423, the bottom plate 100, the first side plate 421 and the second side plate 422; and there is a gap between the first side plate 421 and the first support plate 510, and there is a gap between the second side plate 422 and the second support plate 520;

[0041] The pin portions 320 at both ends of the pin mechanism are exposed outside the first support plate 510 and the second support plate 520 respectively.

[0042] In the embodiment of the present application, a scale device is proposed on the upper roller bearing seat of a photovoltaic glass calendering machine. When the upper calendering roller is moved upward by the lifting mechanism 200, the pointer rod 620 can move in the central arc hole 611 of the scale plate 610, thereby adjusting the distance between the upper calendering roller and the lower calendering roller, thereby adjusting the glass thickness during the pressing process.

[0043] In one embodiment, the scale mechanism 600 is specifically defined. The scale mechanism 600 includes a scale plate 610 and a pointer rod 620. A central arc hole 611 is provided at the center of the scale plate 610, and a scale 612 is provided around the central arc hole 611. By means of the supplementary design of the scale mechanism 600, the function of adjusting the spacing between the upper calendering roller and the lower calendering roller is achieved. When pressing the glass, since the lower calendering roller is fixed, the spacing is generally adjusted by lifting or lowering the upper calendering roller, thereby achieving the regulation of the thickness of the glass to be pressed. The scale mechanism 600 provided in the present application enables the staff to accurately see whether the adjusted spacing meets the requirements for pressing the glass when adjusting the spacing between the upper calendering roller and the lower calendering roller.

[0044] Furthermore, a first through hole may be provided on the first support plate 510 so that the head of the pointer rod 620 can pass through the first through hole and move in the central arc hole 611 of the scale plate 610 .

[0045] In one embodiment, a specific design is made for the pin mechanism 300. The pin mechanism 300 includes a shaft portion and a pin portion 320 connected to the end of the shaft portion. The shaft portion is arranged in a space formed by the support member 423, the bottom plate 100, the first side plate 421 and the second side plate 422. The first support plate 510 and the second support plate 520 are respectively provided with pin holes 310 corresponding to each other, and the two ends of the pin portion 320 pass through the pin holes 310 on the first support plate 510 and the pin holes 310 on the second support plate 520, respectively.

[0046] Furthermore, by providing the pin hole 310 , the pointer rod 620 can rotate with the pin portion 320 as the center when moving in the central arc hole 611 of the scale plate 610 .

[0047] In one embodiment, the position of the lifting mechanism 200 is further limited as follows:

[0048] A second through hole is provided on the first side plate 421, and a third through hole is provided on the first support plate 510. The input shaft of the elevator passes through the second through hole and the third through hole respectively, and the lifting mechanism 200 is ensured to be arranged on the bottom plate 100 close to the side of the upper roller bearing seat 410. According to the lever principle, the upper calendering roller can be effectively lifted in this way, and the upper calendering roller is lifted upward with the pin mechanism 300 as the fulcrum.

[0049] In one embodiment, a baffle 700 is provided at the lower end of the first support plate 510 and the second support plate 520 away from the upper roller seat. The baffle 700 serves to limit the upper roller bearing assembly 400 and the pin mechanism 300.

[0050] In one embodiment, the height of the first support plate 510 is set higher than the first side plate 421, and the height of the second support plate 520 is set higher than the second side plate 422. A connecting plate 800 is set at the upper ends of the first support plate 510 and the second support, and the connecting plate 800 is parallel to the bottom plate 100. The connecting plate 800 is used to connect with the column of the self-pressing mechanism.

[0051] In one embodiment, a connection hole 411 is provided at the top end of the upper roller bearing seat 410, and the connection hole 411 is used to connect with the pressure head of the self-pressing mechanism.

[0052] In one embodiment, in order to stably fix the lifting mechanism 200, one or more fasteners 900 are provided on the side of the bottom plate 100 below the lifting mechanism 200. Figure 1 and Figure 2 It can be seen that in this embodiment, the fastener 900 is preferably a fastening screw, and it can be seen that three fastening screws are set on the side of the bottom plate 100 on one side of the lifting mechanism 200. It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like in the above description indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the embodiments of the present application.

[0053] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined.

[0054] In the embodiments of the present application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0055] In the embodiments of the present application, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them. Moreover, the first feature being "above", "above" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. The first feature being "below", "below" and "below" the second feature includes the first feature being directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0056] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification.

[0057] Those skilled in the art will readily appreciate other embodiments of the present application after considering the specification and practicing the invention disclosed herein. The present application is intended to cover any modification, use or adaptation of the present application, which follows the general principles of the present application and includes common knowledge or customary technical means in the art that are not disclosed in the present application.

Claims

1. A scale device on the upper roller bearing seat of a photovoltaic glass calender, characterized in that: include: A bottom plate, wherein a lifting mechanism is arranged on an end surface of one end of the bottom plate, and a pin mechanism is arranged on an end surface of the other end of the bottom plate; An upper roller bearing assembly, the upper roller bearing assembly comprising an upper roller bearing seat, and an upper roller bearing seat bracket connected to one end of the upper roller bearing seat; the upper roller bearing seat bracket comprises a first side plate and a second side plate opposite to each other, and a support member arranged between the tops of the first side plate and the second side plate; one end of the support member, the first side plate and the second side plate are respectively connected to the upper roller bearing seat, and the other ends of the first side plate and the second side plate are respectively connected to the pin mechanism; A bracket shell, the bracket shell comprising a first support plate and a second support plate of the same structure, the bottom end of the first support plate is connected to one side of the bottom plate, the bottom end of the second support plate is connected to the other side of the bottom plate, and the first support plate and the second support plate are arranged opposite to each other; A ruler mechanism, the ruler mechanism comprising a ruler disk and a pointer rod, the ruler disk is arranged on the first support plate, the tail end of the pointer rod is arranged on the first side plate, and the head of the pointer rod passes through the first support plate and can move in the central arc hole of the ruler disk; Wherein, the lifting mechanism and the pin mechanism are both arranged in a space formed by the support member, the bottom plate, the first side plate and the second side plate; and there is a gap between the first side plate and the first support plate, and there is a gap between the second side plate and the second support plate; The pin portions at both ends of the pin mechanism are exposed outside the first supporting plate and the second supporting plate respectively.

2. The scale device on the upper roller bearing seat of the photovoltaic glass calender according to claim 1 is characterized in that: The scale plate comprises the central arc hole arranged at the center of the scale plate, and the periphery of the central arc hole is provided with scales; Wherein, the scale plate is arranged on the first supporting plate close to the side of the upper roller bearing seat.

3. The scale device on the upper roller bearing seat of the photovoltaic glass calender according to claim 2 is characterized in that: The first support plate is provided with a first through hole, and the head of the pointer rod passes through the first through hole and can move in the central arc hole.

4. The scale device on the upper roller bearing seat of the photovoltaic glass calender according to claim 3 is characterized in that: The pin mechanism includes a shaft portion and a pin portion connected to an end portion of the shaft portion; The shaft portion is disposed in a space formed by the support member, the bottom plate, the first side plate, and the second side plate; The first support plate and the second support plate are respectively provided with pin holes corresponding to each other, and the two ends of the pin portion pass through the pin hole on the first support plate and the pin hole on the second support plate respectively; Wherein, the pin hole is arranged on the first support plate at a side away from the upper roller bearing seat.

5. The scale device on the upper roller bearing seat of the photovoltaic glass calender according to claim 4 is characterized in that: When the pointer rod moves in the central arc hole of the scale plate, it rotates with the pin portion as the center.

6. The scale device on the upper roller bearing seat of the photovoltaic glass calender according to claim 1 is characterized in that: A second through hole is provided on the first side plate, a third through hole is provided on the first support plate, the input shaft of the lifting mechanism passes through the second through hole and the third through hole respectively, and the lifting mechanism is arranged on the bottom plate close to the upper roller bearing seat.

7. The scale device on the upper roller bearing seat of the photovoltaic glass calender according to claim 1 is characterized in that: A baffle is provided at the lower end of the first support plate and the second support plate on a side away from the upper roller bearing seat.

8. The scale device on the upper roller bearing seat of the photovoltaic glass calender according to claim 1 is characterized in that: The upper ends of the first support plate and the second support plate are provided with connecting plates, and the connecting plates are parallel to the bottom plate; Wherein, the height of the first support plate is higher than that of the first side plate, and the height of the second support plate is higher than that of the second side plate.

9. The scale device on the upper roller bearing seat of the photovoltaic glass calender according to claim 1, characterized in that: A connecting hole is arranged at the top end of the upper roller bearing seat.

10. The scale device on the upper roller bearing seat of the photovoltaic glass calender according to claim 1, characterized in that: At least one fastener is arranged on the side surface of the bottom plate at one side of the lifting mechanism.