Full-automatic pressing and breaking machine for optical glass
By designing a fully automatic breaking machine, the clamping limiting member and electric telescopic rod are used to achieve automatic clamping and breaking of optical glass, solving safety hazards caused by manual operation and improving the safety and stability of the processing process.
Patent Information
- Application Number
- CN202421029590.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-13
AI Technical Summary
During the cutting process of optical glass, people need to manually feed and initial position, which poses safety hazards and has poor protection effect.
A fully automatic disconnection machine is designed, using components such as clamping limit members and electric telescopic rods to realize automatic clamping, supporting and disconnection of optical glass, avoiding manual direct participation in feeding and positioning.
It improves the safety of the processing process, reduces the risk of manual operation, and ensures the stability and safety of optical glass during the breaking process.
Smart Images

Figure CN222250457U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of optical glass processing, in particular to a full-automatic extrusion and breaking machine for optical glass. Background Art
[0002] During the production process of optical glass, it is necessary to score and press the optical glass according to the production specifications. After the optical glass is scored, it is usually pressed and cut by a press-cutting machine.
[0003] The Chinese utility model patent with application number 202321274989.6 discloses an optical glass sheet press. The above technical solution pre-presses the inclined glass sheet through an elastic band when pressing down. Under the elastic force of the elastic band, the forces on both sides of the sheet are equal and the sheet remains horizontal on the top block. As the hydraulic cylinder continues to press down, the horizontal glass sheet is pressed down by the pressing rod, so that the edge of the glass sheet will not be damaged when it breaks.
[0004] However, in actual use, when the optical glass is pressed and cut, it is still necessary to manually feed the material, and at the same time, the optical glass needs to be initially positioned manually. Therefore, if the workers are not careful enough during the pressing and cutting process, it is very easy to cause danger. Therefore, it is not safe to use and the protection effect is poor.
[0005] For this reason, a fully automatic extrusion breaking machine for optical glass is proposed. Utility Model Content
[0006] In order to solve the problems existing in the prior art, the utility model provides a full-automatic extrusion and breaking machine for optical glass.
[0007] In order to achieve the above-mentioned purpose, the utility model specifically adopts the following technical solutions:
[0008] A fully automatic pressing and breaking machine for optical glass comprises a bottom plate, an optical glass pressing and breaking processing box is arranged at the top of the bottom plate, a workbench is arranged at the bottom end of the inner part of the optical glass pressing and breaking processing box, a top block is arranged at the top of the workbench, an optical glass body is placed inside the optical glass pressing and breaking processing box, two mounting grooves are arranged at the top of the workbench, a second electric telescopic rod is arranged inside the mounting groove, a supporting plate is connected to the telescopic end of the second electric telescopic rod, a material discharge groove is arranged on the optical glass pressing and breaking processing box, a controller is arranged at one side of the optical glass pressing and breaking processing box, a fixing plate is arranged at the bottom end of the inner part of the optical glass pressing and breaking processing box, a first electric telescopic rod is arranged at one side of the fixing plate, The telescopic end of the first electric telescopic rod is connected to a clamping and limiting component for clamping the optical glass body, and the clamping and limiting component includes a slide rail slidably arranged at the bottom end of the optical glass pressing and breaking processing box and two clamping and limiting plates slidably arranged on the slide rail. The top end of the optical glass pressing and breaking processing box is provided with a pressing and breaking component for pressing and breaking the optical glass body, and the pressing and breaking component includes a mounting plate movably arranged inside the optical glass pressing and breaking processing box, four telescopic rods are arranged at the four corners of the bottom end of the mounting plate, a spring is sleeved on the telescopic rod, the telescopic end of the telescopic rod is connected to the limiting plate, the bottom end of the limiting plate is provided with a pressure sensor, and the bottom end of the mounting plate is also provided with two pressing and breaking heads.
[0009] Furthermore, a supporting leg is provided at each of the four corners of the bottom end of the base plate, and an anti-slip pad is provided at the bottom end of the supporting leg.
[0010] Furthermore, a slide groove is provided at the inner bottom end of the optical glass breaking processing box, and a slide plate matched with the slide groove is provided at the bottom end of the slide rail.
[0011] Furthermore, a motor is provided on one side of the slide rail, a bidirectional screw is connected to the main shaft end of the motor, two sliders are threadedly sleeved on the bidirectional screw, two clamping limit plates are respectively arranged on the top of one of the sliders, and corresponding sides of the two clamping limit plates are each provided with a limit groove adapted to the optical glass body.
[0012] Furthermore, a third electric telescopic rod is provided at the inner top of the optical glass breaking processing box, the mounting plate is connected to the telescopic end of the third electric telescopic rod, a connecting plate is provided on each corresponding side of the mounting plate, and two limit rods are provided at the inner top of the optical glass breaking processing box, and the connecting plate is slidably sleeved on the limit rods.
[0013] Furthermore, the top block coincides with the central axis of the bidirectional screw rod, and the two breaking heads are mirror-symmetrical about the central axis of the bidirectional screw rod.
[0014] The beneficial effects of the utility model are as follows:
[0015] The utility model can play a preliminary clamping and limiting role for the optical glass body through the clamping and limiting component provided, and then the first electric telescopic rod is extended to automatically move the optical glass body to just below the breaking component, and then under the action of the second electric telescopic rod and the support plate, the optical glass body can be supported and limited, and finally, under the action of the breaking component, it can be broken. During this process, there is no need to manually feed and support the optical glass body, thereby avoiding danger during use, providing better protection for workers, and making it safer to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0017] Figure 2 It is the first cross-sectional view of the utility model;
[0018] Figure 3 It is the second cross-sectional view of the utility model;
[0019] Figure 4 It is the third sectional view of the utility model;
[0020] Figure 5 It is a schematic diagram of the structure of the clamping and limiting component of the utility model;
[0021] Figure 6 It is an enlarged view of part A of the utility model.
[0022] 1. Optical glass body; 2. Supporting legs; 201. Anti-skid pad; 3. Optical glass breaking processing box; 301. Discharge trough; 302. Slide; 4. Controller; 5. Fixed plate; 501. First electric telescopic rod; 6. Clamping and limiting member; 601. Slide rail; 6011. Slide plate; 602. Motor; 603. Bidirectional screw rod; 604. Sliding block; 605. Clamping and limiting plate; 6051. Limiting groove; 7. Optical glass body; 8. Workbench; 801. Top block; 802. Mounting groove; 803. Second electric telescopic rod; 804. Supporting plate; 9. Breaking member; 901. Third electric telescopic rod; 902. Mounting plate; 903. Telescopic rod; 904. Spring; 905. Limiting plate; 906. Pressure sensor; 907. Breaking head; 908. Connecting plate; 909. Limiting rod. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0024] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings. In addition, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0026] In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0027] like Figure 1-6As shown, a fully automatic extrusion machine for optical glass comprises a bottom plate 1, an optical glass extrusion processing box 3 is arranged on the top of the bottom plate 1, a workbench 8 is arranged at the bottom end of the inner part of the optical glass extrusion processing box 3, a top block 801 is arranged at the top of the workbench 8, an optical glass body 7 is placed inside the optical glass extrusion processing box 3, two mounting grooves 802 are arranged on the top of the workbench 8, a second electric telescopic rod 803 is arranged inside the mounting groove 802, a supporting plate 804 is connected to the telescopic end of the second electric telescopic rod 803, a discharge groove 301 is arranged on the optical glass extrusion processing box 3, a controller 4 is arranged on one side of the optical glass extrusion processing box 3, a fixing plate 5 is arranged at the bottom end of the inner part of the optical glass extrusion processing box 3, a first electric telescopic rod 501 is arranged on one side of the fixing plate 5, and the first electric telescopic rod 501 is arranged on the other side of the fixing plate 5. The telescopic end of the retracted rod 501 is connected with a clamping and limiting member 6 for clamping the optical glass body 7. The clamping and limiting member 6 includes a slide rail 601 slidably arranged at the bottom end of the optical glass pressing and breaking processing box 3 and two clamping and limiting plates 605 slidably arranged on the slide rail 601. The top end of the optical glass pressing and breaking processing box 3 is provided with a pressing and breaking member 9 for pressing and breaking the optical glass body 7. The pressing and breaking member 9 includes a mounting plate 902 movably arranged inside the optical glass pressing and breaking processing box 3. Four telescopic rods 903 are arranged at the four corners of the bottom end of the mounting plate 902. A spring 904 is sleeved on the telescopic rod 903. The telescopic end of the telescopic rod 903 is connected with a limiting plate 905. The bottom end of the limiting plate 905 is provided with a pressure sensor 906. The bottom end of the mounting plate 902 is also provided with two pressing and breaking heads 907.Specifically, when the optical glass body 7 needs to be pressed and broken, the marked optical glass body 7 is first clamped and limited by the clamping and limiting member 6, and then the first electric telescopic rod 501 is extended to push the optical glass body 7 forward to the bottom of the optical glass body 7 directly below the pressing and breaking member 9, and then the second electric telescopic rod 803 is extended to push the support plate 804 to rise to contact with the bottom of the optical glass body 7, and then the clamping and limiting member 6 will cancel the clamping and limiting of the optical glass body 7, and then the second electric telescopic rod 803 is contracted to make the support plate 804 drop to the same height as the top block 801, so that the optical glass body 7 can be supported by the support plate 804 and the top block 801, and then the third electric telescopic rod 901 is extended to push the mounting plate 902 to drop, and then drive the limiting plate 905 to drop. In the initial state, the lowest end of the pressure sensor 906 is lower than the lowest end of the pressing and breaking head 907, so when it drops, the pressure sensor 906 first contacts the surface of the optical glass body 7. During the gradual descent, the spring 904 is continuously compressed. When the pressure value of the pressure sensor 906 reaches the set value, a signal is sent to the controller 4. The controller 4 controls the second electric telescopic rod 803 to contract and drive the support plate 804 to retract into the installation groove 802. Since the optical glass body 7 is supported by the top block 801 and the pressure sensor 906, the optical glass body 7 can maintain a horizontal state without tilting. Then, as the pressing and breaking head 907 continues to descend, the pressing and breaking process of the optical glass body 7 can be realized. After the processing is completed, the optical glass body 7 is broken into two parts. The staff can use tools to hook the broken optical glass body 7 outward through the discharge groove 301. During the entire processing process, the staff's hands will not move to the bottom of the pressing and breaking member 9, so there will be no accidental damage to the staff's hands during the pressing and breaking process, and it is safer to use. ;
[0028] like Figure 1 As shown, a supporting leg 2 is disposed at each of the four corners of the bottom end of the base plate 1 , and an anti-slip pad 201 is disposed at the bottom end of the supporting leg 2 .
[0029] like Figure 3 As shown, a slide groove 302 is provided at the inner bottom end of the optical glass breaking processing box 3, and a slide plate 6011 adapted to the slide groove 302 is provided at the bottom end of the slide rail 601; specifically, the slide groove 302 can limit the slide rail 601, so that it can move more stably.
[0030] like Figure 5As shown, a motor 602 is arranged on one side of the slide rail 601, and a bidirectional screw rod 603 is connected to the main shaft end of the motor 602. Two sliders 604 are threadedly sleeved on the bidirectional screw rod 603. Two clamping limit plates 605 are respectively arranged on the top of one of the sliders 604, and the corresponding sides of the two clamping limit plates 605 are respectively provided with limit grooves 6051 adapted to the optical glass body 7; specifically, the motor 602 can drive the bidirectional screw rod 603 to rotate when it works, and the rotation of the bidirectional screw rod 603 can make the two sliders 604 approach to or move away from each other, so as to limit the optical glass body 7. At the same time, the limit groove 6051 can also play a preliminary limiting role on the optical glass body 7, so that it can be kept level with the workbench 8 after clamping.
[0031] like Figure 4 As shown, a third electric telescopic rod 901 is provided at the inner top of the optical glass pressing and cutting processing box 3, a mounting plate 902 is connected to the telescopic end of the third electric telescopic rod 901, a connecting plate 908 is provided on each corresponding side of the mounting plate 902, and two limit rods 909 are provided at the inner top of the optical glass pressing and cutting processing box 3, and the connecting plate 908 is slidably sleeved on the limit rods 909; specifically, the extension and retraction of the third electric telescopic rod 901 can drive the mounting plate 902 to rise and fall, and the limit rod 909 can limit the connecting plate 908, so that it can move more stably.
[0032] like Figure 3 As shown, the top block 801 coincides with the central axis of the bidirectional screw rod 603, and the two breaking heads 907 are mirror-symmetrical about the central axis of the bidirectional screw rod 603; specifically, since the top block 801 coincides with the central axis of the bidirectional screw rod 603, the middle line of the optical glass body 7 can be aligned with the top block 801, and after the optical glass body 7 is initially limited by the limit plate 905, the two limit plates 905 can also be mirror-symmetrical about the central axis of the optical glass body 7, so after the support plate 804 is removed, it is still in a three-point supported equilibrium state, so it will not tilt, and during the subsequent breaking process, the limit plate 905 will not affect the breaking of the optical glass body 7.
[0033] In summary: when the optical glass body 7 needs to be pressed and broken, the marked optical glass body 7 is first clamped and limited by the clamping and limiting member 6, and then the first electric telescopic rod 501 is extended to push the optical glass body 7 forward to the bottom of the optical glass body 7 directly below the pressing and breaking member 9, and then the second electric telescopic rod 803 is extended to push the support plate 804 to rise to contact with the bottom of the optical glass body 7, and then the clamping and limiting member 6 will cancel the clamping and limiting of the optical glass body 7, and then the second electric telescopic rod 803 is contracted to make the support plate 804 drop to the same height as the top block 801, so that the optical glass body 7 can be supported by the support plate 804 and the top block 801, and then the third electric telescopic rod 901 is extended to push the mounting plate 902 to drop, and then drive the limiting plate 905 to drop. In the initial state, the lowest end of the pressure sensor 906 is lower than the lowest end of the pressing and breaking head 907, so when it drops, the pressure sensor 9 06 first contacts the surface of the optical glass body 7. During the gradual descent, the spring 904 is continuously compressed. When the pressure value of the pressure sensor 906 reaches the set value, a signal is sent to the controller 4. The controller 4 controls the second electric telescopic rod 803 to contract and drive the support plate 804 to retract into the installation groove 802. Since the optical glass body 7 is supported by the top block 801 and the pressure sensor 906, the optical glass body 7 can maintain a horizontal state and will not tilt. Then, as the breaking head 907 continues to descend, the breaking process of the optical glass body 7 can be realized. After the processing is completed, the optical glass body 7 is broken into two parts. The staff can use tools to hook the broken optical glass body 7 outward through the discharge groove 301. During the entire processing process, the staff's hands will not move to the bottom of the breaking member 9. Therefore, there will be no accidental damage to the staff's hands during the breaking process, and it is safer to use.
[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A fully automatic breaking machine for optical glass, comprising a bottom plate (1), an optical glass breaking processing box (3) being arranged at the top of the bottom plate (1), a workbench (8) being arranged at the bottom of the inner part of the optical glass breaking processing box (3), a top block (801) being arranged at the top of the workbench (8), an optical glass body (7) being placed inside the optical glass breaking processing box (3), characterized in that: The top of the workbench (8) is provided with two mounting grooves (802), the interior of the mounting groove (802) is provided with a second electric telescopic rod (803), the telescopic end of the second electric telescopic rod (803) is connected to a support plate (804), the optical glass pressing and breaking processing box (3) is provided with a discharge groove (301), one side of the optical glass pressing and breaking processing box (3) is provided with a controller (4), the bottom of the interior of the optical glass pressing and breaking processing box (3) is provided with a fixing plate (5), one side of the fixing plate (5) is provided with a first electric telescopic rod (501), the telescopic end of the first electric telescopic rod (501) is connected to a clamping and limiting component (6) for clamping the optical glass body (7), the clamping and limiting component (6) comprising a slidable member arranged on the optical glass pressing and breaking processing box (3), a plurality of electric telescopic rods (501) and a plurality of electric telescopic rods (503) for clamping the optical glass body (7), the plurality of electric telescopic rods (501) and a plurality of electric telescopic rods (503) for clamping the optical glass body (7), the plurality of electric telescopic rods (503) and a plurality of electric telescopic rods (501 ... A slide rail (601) at the bottom end of the working box (3) and two clamping limit plates (605) slidably arranged on the slide rail (601); a breaking component (9) for breaking the optical glass body (7) is arranged at the top end of the optical glass breaking processing box (3); the breaking component (9) comprises a mounting plate (902) movably arranged inside the optical glass breaking processing box (3); four telescopic rods (903) are arranged at the four corners of the bottom end of the mounting plate (902); springs (904) are sleeved on the telescopic rods (903); the telescopic ends of the telescopic rods (903) are connected to the limit plate (905); a pressure sensor (906) is arranged at the bottom end of the limit plate (905); and two breaking heads (907) are also arranged at the bottom end of the mounting plate (902).
2. The fully automatic extrusion breaking machine for optical glass according to claim 1, characterized in that: A supporting leg (2) is provided at each of the four corners of the bottom end of the base plate (1), and an anti-slip pad (201) is provided at the bottom end of each of the supporting legs (2).
3. The fully automatic breaking machine for optical glass according to claim 1, characterized in that: The inner bottom end of the optical glass breaking processing box (3) is provided with a slide groove (302), and the bottom end of the slide rail (601) is provided with a slide plate (6011) adapted to the slide groove (302).
4. The fully automatic extrusion breaking machine for optical glass according to claim 1, characterized in that: A motor (602) is arranged on one side of the slide rail (601), a bidirectional screw (603) is connected to the main shaft end of the motor (602), two sliders (604) are threadedly sleeved on the bidirectional screw (603), two clamping limit plates (605) are respectively arranged on the top of one of the sliders (604), and corresponding sides of the two clamping limit plates (605) are respectively provided with limit grooves (6051) adapted to the optical glass body (7).
5. The fully automatic extrusion breaking machine for optical glass according to claim 1, characterized in that: A third electric telescopic rod (901) is arranged at the top end of the interior of the optical glass pressing and cutting processing box (3); the mounting plate (902) is connected to the telescopic end of the third electric telescopic rod (901); a connecting plate (908) is arranged on each corresponding side of the mounting plate (902); two limit rods (909) are arranged at the top end of the interior of the optical glass pressing and cutting processing box (3); and the connecting plates (908) are slidably sleeved on the limit rods (909).
6. The fully automatic extrusion breaking machine for optical glass according to claim 4, characterized in that: The top block (801) coincides with the central axis of the bidirectional screw rod (603), and the two pressing heads (907) are mirror-symmetrical about the central axis of the bidirectional screw rod (603).
