Film coating device for compound fertilizer production

By setting up annular chutes and restriction components in the compound fertilizer production equipment, the problem of overloading and falling off of the envelope roller is solved, the stability and safety of the equipment are improved, and the roller replacement process is simplified.

CN222250531UActive Publication Date: 2024-12-27QUZHOU TIANYUAN FERTILIZER CO LTD
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Patent Information

Application Number
CN202420450978.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2024-12-27
Estimated Expiration
2034-03-08

AI Technical Summary

Technical Problem

Existing high-efficiency coating equipment for composite fertilizer production can easily cause the coating roller to be loaded off when adding materials to the coating roller, resulting in the problem of coating roller falling off.

Method used

A coating device for composite fertilizer production is designed. By providing two sets of annular chutes and restriction components on the surface of the coating roller, the restriction components include U-shaped blocks, U-shaped cards, second rollers and jacks to prevent the coating. The roller is loaded indirectly, and the stable rotation of the envelope roller is achieved through the meshing transmission of the gear and the annular rack to avoid excessive friction.

Benefits of technology

It effectively prevents the coat roller from loading and falling off, improves the stability of the device, and facilitates staff to replace the rollers and motors, improving safety and maintenance convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The film coating device comprises a bottom plate, a driving assembly used for driving a film coating roller to rotate is fixedly installed at the top of the bottom plate, two sets of annular sliding grooves are formed in the surface of the film coating roller, and inner cavities of the two sets of annular sliding grooves are in rolling connection with a limiting assembly used for preventing the film coating roller from disengaging. The limiting assembly is installed at the top of the bottom plate, the limiting assembly limits the film coating roller, unbalance loading of the film coating roller caused by the fact that materials are located at one end of the film coating roller is prevented, and the stability of the device is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of compound fertilizer production equipment, and specifically relates to a film coating device for compound fertilizer production. Background Art

[0002] Compound fertilizer is a chemical fertilizer made by chemical or mixed methods that contains any two or three of the crop nutrient elements nitrogen, phosphorus and potassium. High-efficiency coating equipment is required in the production of compound fertilizer. High-efficiency coating equipment mainly includes coating rollers, in which the coating agent is sprayed on the compound fertilizer, and the formed particles are coated during the rolling process.

[0003] The publication number is CN215855841U, and the utility model discloses a high-efficiency coating equipment for compound fertilizer production, including a bottom plate, a first protective component and a coating roller. The top of the bottom plate is fixed with a support component and a driving device. The first protective component includes a bracket bolted to the bottom plate, a first buffer fixed to the inner wall of the bracket side, and a second buffer arranged on the inner wall of the bracket top. The first buffer includes a spring fixed to the inner wall of the bracket, a buffer plate fixed to the spring, and a buffer pad bonded to the buffer plate. In the utility model, the brackets of the first protective component and the second protective component can imprison the coating roller to prevent the coating roller from rolling down and hitting the staff, and the spring of the first buffer makes the buffer plate have a buffering effect, which prevents the coating roller from hitting the bracket to a certain extent. Since the first buffer and the second buffer have the same structure, the second buffer also prevents the coating roller from hitting the bracket to a certain extent, which greatly improves safety and has excellent practicality.

[0004] Although the above-mentioned equipment improves the safety of the staff by setting up protective components, when adding materials into the coating drum, when the material is at one end of the coating drum, it is easy to cause the coating drum to be overloaded. When the coating drum starts to run, it is easy to cause imbalance on both sides of the coating drum, which may cause the coating drum to fall off. Utility Model Content

[0005] In order to solve the above technical problems, the purpose of the utility model is to provide a coating device for compound fertilizer production to solve the technical defect that the existing equipment easily causes the coating roller to be overloaded, thereby causing the coating roller to fall off.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a coating device for compound fertilizer production, comprising a base plate, a driving component for driving a coating drum to rotate is fixedly installed on the top of the base plate, two groups of annular grooves are provided on the surface of the coating drum, and the inner cavities of the two groups of annular grooves are rollingly connected with a limiting component for preventing the coating drum from detaching, and the limiting component is installed on the top of the base plate.

[0007] As a further solution of the utility model, the driving assembly includes a fixed seat fixedly mounted on the top of the base plate, a driving motor is fixedly mounted on the top of the fixed seat, a gear is fixedly mounted on the output shaft of the driving motor, an annular rack is fixedly mounted on the outer wall of the coating drum, and the gear and the annular rack are meshed for transmission.

[0008] As a further solution of the utility model, the limiting component includes a U-shaped block fixedly installed on the top of the base plate, both ends of the arc surface of the U-shaped block are rotatably connected to the second roller, slots are provided on both sides of the U-shaped block, and a U-shaped card is connected to the surface of the U-shaped block, the two ends of the U-shaped card are respectively embedded in the inside of the two slots, and the end of the U-shaped card is fixedly connected to the U-shaped block by a first bolt.

[0009] As a further solution of the utility model, a first roller is rotatably connected to the U-shaped card, and the first roller is rollingly connected to the inside of the annular slide groove.

[0010] As a further preferred embodiment of the present invention, a U-shaped plate is slidably connected to one side of the U-shaped block, fixing components for fixing the coating drum are fixedly installed at both ends of the U-shaped plate, and a jack for lifting the U-shaped plate is slidably connected to the top of the base plate.

[0011] As a further preferred embodiment of the present invention, a plurality of groups of sliders are fixedly mounted on the surface of the U-shaped block, the sliders are slidably connected to the inner cavity of the sliding groove, the sliding groove is opened on the surface of the U-shaped plate, and the sliding groove is adapted to the sliders.

[0012] As a further preferred embodiment of the present invention, the fixing assembly includes fixing blocks fixedly mounted on both ends of the U-shaped plate, the surface of the fixing block is threadedly connected with a hand-tightening bolt, one end of the hand-tightening bolt is rotatably connected with a clamping block, and the two groups of clamping blocks are arranged opposite to each other.

[0013] As a further preferred solution of the utility model, a guide rod is fixedly installed on one side of the clamping block, and one end of the guide rod movably passes through the fixed block.

[0014] Compared with the prior art, the coating device for compound fertilizer production provided by the utility model has the following beneficial effects:

[0015] 1. The utility model restricts the coating drum by setting a restriction component, thereby preventing the material from being at one end of the coating drum, causing the coating drum to be overloaded, easily causing imbalance on both sides, and possibly causing the coating drum to fall off, thereby improving the stability of the device.

[0016] 2. The utility model has a second roller rotatably connected to the U-shaped card, and the second roller rolls in the inner cavity of the annular slide groove, thereby preventing the surface of the U-shaped card from contacting the coating roller and causing excessive friction.

[0017] 3. The utility model controls the telescopic end of the jack to extend and retract through the arrangement of the U-shaped plate and the jack, and lifts the coating roller through the U-shaped plate, thereby facilitating the staff to replace the second roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings required for use in the embodiment will be briefly introduced below. Obviously, the drawings described below are only examples of the embodiment of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the coating roller in the embodiment of the utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the U-shaped card in the embodiment of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the U-shaped block in the embodiment of the utility model;

[0023] Figure 5 It is a schematic diagram of the structure of the clamping block in the embodiment of the utility model.

[0024] Reference numerals:

[0025] 100, U-shaped plate; 101, jack; 102, fixed block; 103, clamping block; 104, hand-tightening bolt; 105, guide rod; 106, sliding groove; 200, coating roller; 201, cover plate; 202, hinge; 203, annular rack; 204, driving motor; 205, gear; 206, fixed seat; 207, annular sliding groove; 300, U-shaped card; 301, first roller; 302, slot; 303, first bolt; 304, second roller; 305, slider; 306, U-shaped block; 400, bottom plate. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solution and advantages of the embodiment of the utility model more clear, the embodiment of the utility model is further described in detail below in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0027] In the description of the embodiments of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the embodiments of the present invention.

[0028] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, an integral connection, or a detachable connection; it can be the internal connection of two components; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0029] Example 1: See attached Figure 1-5 As shown, an embodiment of the utility model is a coating device for compound fertilizer production, a base plate 400, a driving component for driving the coating drum 200 to rotate is fixedly installed on the top of the base plate 400, and two groups of annular grooves 207 are opened on the surface of the coating drum 200. The inner cavities of the two groups of annular grooves 207 are rollingly connected with a limiting component for preventing the coating drum 200 from detaching. The limiting component is installed on the top of the base plate 400 to limit the coating drum 200, so as to prevent the material from being at one end of the coating drum 200, causing the coating drum 200 to be overloaded, which is easy to cause imbalance on both sides, and then may cause the coating drum 200 to fall off, thereby improving the stability of the device.

[0030] The driving assembly includes a fixing seat 206 fixedly mounted on the top of the base plate 400, a driving motor 204 is fixedly mounted on the top of the fixing seat 206, a gear 205 is fixedly mounted on the output shaft of the driving motor 204, an annular rack 203 is fixedly mounted on the outer wall of the coating roller 200, the gear 205 and the annular rack 203 are meshed for transmission, when the driving motor 204 is damaged and needs to be replaced, the gear 205 is directly disengaged from the meshing of the annular rack 203, thereby facilitating the replacement of the driving motor 204.

[0031] The limiting component includes a U-shaped block 306 fixedly installed on the top of the base plate 400, both ends of the arc surface of the U-shaped block 306 are rotatably connected to the second roller 304, slots 302 are opened on both sides of the U-shaped block 306, and the surface of the U-shaped block 306 is connected to a U-shaped card 300, and the two ends of the U-shaped card 300 are respectively embedded in the inside of the two slots 302, and the end of the U-shaped card 300 is fixedly connected to the U-shaped block 306 by a first bolt 303. When the U-shaped card 300 needs to be replaced, the U-shaped card 300 is directly separated from the U-shaped block 306 by removing the first bolt 303, so that it is convenient for the staff to remove the U-shaped card 300.

[0032] The U-shaped card 300 is rotatably connected to a first roller 301, and the first roller 301 is rollingly connected to the inside of the annular groove 207. The U-shaped card 300 is rotatably connected to a second roller 304, and the second roller 304 is rollingly connected to the inner cavity of the annular groove 207, thereby preventing the surface of the U-shaped card 300 from contacting the coating roller 200 and causing excessive friction.

[0033] When in use, the cover plate 201 is flipped along the hinge 202 to add materials and additives to the inner cavity of the coating drum 200. When the addition is completed, the cover plate 201 is flipped to close the coating drum 200, and the drive motor 204 is started. The gear 205 fixedly installed on the output shaft of the drive motor 204 engages the annular rack 203, thereby driving the coating drum 200 to rotate, and the material in the inner cavity of the coating drum 200 is coated, and the coating drum 200 is prevented from being overloaded by the limiting component.

[0034] Example 2: See attached Figure 1-5 As shown, different from Example 1, one side of the U-shaped block 306 is slidably connected to a U-shaped plate 100, and both ends of the U-shaped plate 100 are fixedly installed with fixing components for fixing the coating roller 200, and the top of the bottom plate 400 is slidably connected to a jack 101 for lifting the U-shaped plate 100, and the telescopic end of the jack 101 is controlled to extend and retract, and the coating roller 200 is lifted through the U-shaped plate 100, so that the staff can replace the second roller 304 conveniently.

[0035] A plurality of groups of sliders 305 are fixedly installed on the surface of the U-shaped block 306. The sliders 305 are slidably connected to the inner cavity of the sliding groove 106. The sliding groove 106 is opened on the surface of the U-shaped plate 100. The sliding groove 106 is adapted to the sliders 305 to limit the movement direction of the U-shaped plate 100 to prevent the U-shaped plate 100 from generating lateral displacement during the lifting process of the coating drum 200, thereby affecting the lifting effect of the coating drum 200.

[0036] The fixing assembly includes a fixing block 102 fixedly mounted on both ends of the U-shaped plate 100, a hand-tightening bolt 104 is threadedly connected to the surface of the fixing block 102, one end of the hand-tightening bolt 104 is rotatably connected to a clamping block 103, one side of the clamping block 103 is arranged in an arc shape, and two groups of clamping blocks 103 are arranged opposite to each other. By setting the fixing assembly, the coating drum 200 is fixed to prevent the coating drum 200 from being displaced during the jacking process, which may cause danger, thereby improving the maintenance safety of the device by the staff.

[0037] A guide rod 105 is fixedly installed on one side of the clamping block 103, and one end of the guide rod 105 is movably inserted into the fixing block 102 to prevent the clamping block 103 from rotating due to tightening the hand screw 104, causing the angle of the clamping block 103 to deviate, thereby affecting the fixing effect of the coating roller 200.

[0038] When the second roller 304 rotatably installed on the surface of the U-shaped block 306 is worn out due to long-term use, the two sets of jacks 101 are taken out and placed under the U-shaped plate 100 respectively, and the telescopic ends of the jacks 101 are made to abut against the U-shaped plate 100, then the first bolts 303 fixing the U-shaped card 300 are removed and the U-shaped card 300 is removed, and the jack 101 is controlled to lift upward. When the arc surface of the U-shaped plate 100 contacts the outer surface of the coating drum 200, the hand-tightening bolts 104 are turned, and then the clamping block 103 is moved to the side of the coating drum 200 and abuts against the surface of the coating drum 200, and the remaining hand-tightening bolts 104 are tightened in turn, so as to fix the coating drum 200, and at the same time, the jack 101 is controlled to lift the coating drum 200. When it is lifted to a suitable height, the second roller 304 is disassembled and replaced.

[0039] The above shows and describes the basic principles of the present invention. The above are only preferred embodiments of the present invention and are not intended to limit the present invention. The above embodiments and descriptions in the specification are only intended to illustrate the principles of the present invention. Without departing from the scope of the present invention, any modifications, equivalent substitutions and improvements made within the spirit and scope of the present invention should be included in the protection scope of the present invention.

Claims

1. A coating device for compound fertilizer production, characterized in that: It comprises a bottom plate (400), a driving component for driving a coating roller (200) to rotate is fixedly mounted on the top of the bottom plate (400), two groups of annular grooves (207) are provided on the surface of the coating roller (200), and the inner cavities of the two groups of annular grooves (207) are rollingly connected with a limiting component for preventing the coating roller (200) from detaching, and the limiting component is mounted on the top of the bottom plate (400); The limiting component comprises a U-shaped block (306) fixedly mounted on the top of the bottom plate (400), both ends of the arc surface of the U-shaped block (306) are rotatably connected to second rollers (304), both sides of the U-shaped block are provided with slots (302), a U-shaped card (300) is connected to the surface of the U-shaped block (306), both ends of the U-shaped card (300) are respectively inserted into the inside of the two slots (302), and the end of the U-shaped card (300) is fixedly connected to the U-shaped block (306) by a first bolt (303), and a first roller (301) is rotatably connected to the U-shaped card (300), and the first roller (301) is rollingly connected to the inside of the annular slide groove (207).

2. The coating device for compound fertilizer production according to claim 1, characterized in that: The driving assembly comprises a fixing seat (206) fixedly mounted on the top of the base plate (400), a driving motor (204) fixedly mounted on the top of the fixing seat (206), a gear (205) fixedly mounted on the output shaft of the driving motor (204), an annular rack (203) fixedly mounted on the outer wall of the coating roller (200), and the gear (205) and the annular rack (203) meshingly drive each other.

3. A coating device for compound fertilizer production according to claim 2, characterized in that: A U-shaped plate (100) is slidably connected to one side of the U-shaped block (306), fixing components for fixing the coating roller (200) are fixedly installed at both ends of the U-shaped plate (100), and a jack (101) for lifting the U-shaped plate (100) is slidably connected to the top of the bottom plate (400).

4. The coating device for compound fertilizer production according to claim 3, characterized in that: A plurality of groups of sliding blocks (305) are fixedly mounted on the surface of the U-shaped block (306), the sliding blocks (305) are slidably connected to the inner cavity of a sliding groove (106), the sliding groove (106) is opened on the surface of the U-shaped plate (100), and the sliding groove (106) is adapted to the sliding blocks (305).

5. The coating device for compound fertilizer production according to claim 4, characterized in that: The fixing assembly comprises fixing blocks (102) fixedly mounted on both ends of the U-shaped plate (100); a hand-tightening bolt (104) is threadedly connected to a surface of the fixing block (102); one end of the hand-tightening bolt (104) is rotatably connected to a clamping block (103); and two groups of the clamping blocks (103) are arranged opposite to each other.

6. The coating device for compound fertilizer production according to claim 5, characterized in that: A guide rod (105) is fixedly mounted on one side of the clamping block (103), and one end of the guide rod (105) movably penetrates the fixed block (102).

Citation Information

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