Ganoderma lucidum powder micro-fermentation device
Through the linear module, slider and connecting rod structure of the Ganoderma lucidum powder micro fermentation device, combined with the circulation temperature control and stirring components, the problem of high energy consumption of the existing device is solved, and the efficient and uniform sprinkling of Ganoderma lucidum powder is achieved. Reduces energy consumption and maintains constant temperature and oxygen concentration in the fermentation environment.
Patent Information
- Application Number
- CN202420825772.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-20
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-20
AI Technical Summary
In the mixing device of the existing Ganoderma lucidum powder fermentation device, it is impossible to quickly realize the transfer between the bottom layer and the upper layer of powder, resulting in the need of continuous motor operation, which increases the energy consumption of the overall device.
A micro-fermentation device for Ganoderma lucidum powder is designed, using a linear module, slider and connecting rod structure to match the base and bracket, setting a cavity and maintaining a constant temperature environment through a circulating temperature control assembly, and adding a stirring assembly to make the powder natural through a scraper. Sprinkle to improve the transfer efficiency of upper and lower powders and save energy consumption.
Through this structure, the uniform sprinkling and transposition of Ganoderma lucidum powder is achieved, energy consumption is reduced, fermentation efficiency is improved, and a constant temperature and suitable oxygen environment in the fermentation chamber are maintained.
Smart Images
Figure CN222250759U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ganoderma lucidum powder processing, in particular to a ganoderma lucidum powder micro-fermentation device. Background Art
[0002] The fermentation process of Ganoderma lucidum has been widely used in the modern Chinese medicine industry. Through fermentation, the content of active ingredients in Ganoderma lucidum can be increased, the efficacy can be increased, and it can be made easier to absorb and utilize. In addition, fermentation can also extend the shelf life of Ganoderma lucidum, making it convenient for storage and transportation.
[0003] A Chinese patent with authorization announcement number CN213708333U discloses a device for rapid extraction of Ganoderma lucidum polysaccharides, in which a sealing plate overcomes the elastic force of a spring and separates from a discharge pipe. At this time, the culture medium in the discharge pipe flows out, enters a fermentation cylinder, and mixes with the raw materials, thereby increasing the contact area between the culture medium and the raw materials. Afterwards, the rotation speed of the shaft tube is adjusted to reduce the speed, the centrifugal effect disappears, the sealing plate returns to its original state, and is sealed and connected to the discharge pipe. At this time, the rotation of the shaft tube drives the stirring blade to rotate, so that the stirring blade mixes and stirs the various substances in the fermentation cylinder, thereby improving the mixing effect. At the same time, the heating rod is started to increase the temperature in the fermentation cylinder, thereby improving the effect and efficiency of raw material fermentation.
[0004] However, the device still has some shortcomings: the stirring device uses a connection structure of a stirring shaft and stirring blades, which cannot quickly achieve the exchange between the bottom layer of Ganoderma lucidum powder and the upper layer of powder, and requires the motor to work continuously for a period of time, which leads to high energy consumption of the overall device. Utility Model Content
[0005] The utility model aims to solve the problems existing in the background technology and proposes a ganoderma powder micro-fermentation device.
[0006] The technical solution of the utility model is a ganoderma powder micro-fermentation device, comprising a base, the base is rotatably connected to a cylinder, a fermentation bin for storing ganoderma powder is arranged in the cylinder, a feed inlet and a discharge port connected to the fermentation bin are arranged on the cylinder, and a cavity is arranged in the outer wall of the cylinder.
[0007] A driving component is connected to the base and the cylinder. The driving component drives the cylinder to reverse in a working state so that the ganoderma powder in the fermentation bin can be discharged from the discharge port.
[0008] A feed hopper is connected to a feed inlet of the fermentation bin.
[0009] A discharge pipe is connected to the discharge port.
[0010] The gate plate is slidably connected to the discharge pipe, and a hydraulic cylinder for driving the gate plate to open and close is arranged on the cylinder.
[0011] The stirring component is rotatably connected to the cylinder body, and a motor for driving the stirring component to rotate is arranged on the cylinder body. The stirring component stirs the ganoderma lucidum powder in the fermentation bin in a rotating state to prevent the ganoderma lucidum powder from being locally heated.
[0012] The circulating temperature control component is connected to the cavity, and the circulating temperature control component circulates and injects warm water into the cavity in a working state.
[0013] And an air circulation component, which connects the fermentation chamber with the external environment to maintain the oxygen content of the air in the fermentation chamber.
[0014] Preferably, a first bracket and a second bracket are arranged on the cylinder, the first bracket is rotatably connected to the base, and the driving assembly is drivingly connected to the second bracket.
[0015] Preferably, the driving assembly includes a linear module and a connecting rod. The linear module drives the connecting slider, and the connecting rod rotates the connecting slider and the second bracket.
[0016] Preferably, the barrel comprises an outer barrel, a first end cap, a second end cap and an inner barrel. Both ends of the outer barrel and the inner barrel are connected to the first end cap and the second end cap respectively, the cavity is located between the outer barrel and the inner barrel, and the fermentation bin is located inside the inner barrel.
[0017] Preferably, a spiral plate is arranged in the cavity, and the spiral plate connects the inner wall of the outer cylinder and the outer wall of the inner cylinder to form a spiral channel in the cavity.
[0018] Preferably, the circulating temperature control assembly includes a thermostatic water tank, a return pipe, a circulation pump and a water outlet pipe. The return pipe connects the thermostatic water tank and one end of the cavity, the circulation pump connects the water outlet end of the thermostatic water tank and the water outlet pipe, and the other end of the water outlet pipe connects the end of the cavity away from the return pipe.
[0019] Preferably, the stirring assembly includes a rotating shaft and a scraper, the rotating shaft is rotatably connected to the cylinder, the rotating shaft is connected to the scraper, the scraper is slidably connected to the inner wall of the fermentation bin, and the output end of the motor is connected to the end of the rotating shaft.
[0020] Preferably, the air circulation component comprises an air inlet pipe and an exhaust pipe, and both the air inlet pipe and the exhaust pipe are communicated with the fermentation bin.
[0021] Preferably, a hopper cover is provided at the opening of the feed hopper to seal the hopper, an air inlet pipe is connected to the hopper cover and communicates with the interior of the feed hopper, a first valve is provided in the air inlet pipe, and an air filter is provided in the air inlet pipe, a second valve is provided in the exhaust pipe, and a fan is provided on the exhaust pipe with an input end communicated with the interior.
[0022] Preferably, a control component is provided on the cylinder, an oxygen concentration sensor is provided in the processing chamber, the control component is electrically connected to the oxygen concentration sensor, and the control component controls the connection of the fan, the first valve and the second valve.
[0023] Compared with the prior art, the utility model has the following beneficial technical effects:
[0024] By setting up a structure of a linear module, a slider and a connecting rod, in cooperation with a base, a first bracket and a second bracket, the angle of the cylinder 7 can be adjusted, and a cavity is set on the cylinder, and water is circulated into the cavity in cooperation with a constant temperature water tank and a circulating pump, so as to maintain a constant temperature environment in the fermentation bin through warm water. At the same time, the utility model also adds a turning and stirring component of a rotating shaft and a scraper, and the turning and stirring component lifts the height of the Ganoderma lucidum powder through the scraper so that it is naturally thrown downward evenly, thereby improving the efficiency of the upper and lower layers of Ganoderma lucidum powder replacement and saving energy. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of an embodiment of the utility model;
[0026] Figure 2 It is a schematic diagram of the layered structure of the cylinder;
[0027] Figure 3 A schematic diagram of the connection structure between the stirring assembly and the first end cover and the second end cover;
[0028] Figure 4 It is a schematic diagram of the connection structure of various components on the second end cover.
[0029] Figure numerals: 1. base; 2. first bracket; 3. linear module; 4. slider; 5. connecting rod; 6. second bracket; 7. cylinder; 71. outer cylinder; 72. first end cover; 73. second end cover; 74. inner cylinder; 75. spiral plate; 8. feed hopper; 9. air inlet pipe; 10. exhaust pipe; 11. fan; 12. stirring assembly; 121. rotating shaft; 122. scraper; 13. motor; 14. discharge pipe; 15. gate; 16. hydraulic cylinder; 17. constant temperature water tank; 18. reflux pipe; 19. circulation pump; 20. water outlet pipe. DETAILED DESCRIPTION
[0030] Embodiment 1
[0031] like Figure 1-Figure 4As shown, a micro-fermentation device for ganoderma lucidum powder proposed by the utility model comprises a base 1, a driving assembly, a feed hopper 8, a discharge pipe 14, a gate 15, a stirring assembly 12, a circulation temperature control assembly and an air circulation assembly. The base 1 is rotatably connected to the cylinder 7, a fermentation bin for storing ganoderma lucidum powder is arranged in the cylinder 7, a feed port and a discharge port connected to the fermentation bin are arranged on the cylinder 7, and a cavity is arranged in the outer wall of the cylinder 7. The driving assembly connects the base 1 and the cylinder 7, and the driving assembly drives the cylinder 7 to reverse in the working state so that the ganoderma lucidum powder in the fermentation bin can be discharged from the discharge port. The cylinder 7 is provided with a first bracket 2 and a second bracket 6, the first bracket 2 is rotatably connected to the base 1, and the driving assembly drives the second bracket 6. The driving assembly comprises a linear module 3 and a connecting rod 5. The linear module 3 drives the connecting slider 4, and the connecting rod 5 rotatably connects the slider 4 and the second bracket 6. The cylinder 7 comprises an outer cylinder 71, a first end cover 72, a second end cover 73 and an inner cylinder 74. Both ends of the outer cylinder 71 and the inner cylinder 74 are connected to the first end cover 72 and the second end cover 73 respectively, the cavity is located between the outer cylinder 71 and the inner cylinder 74, and the fermentation bin is located on the inner side of the inner cylinder 74. The feed hopper 8 is connected to the feed port of the fermentation bin. The discharge pipe 14 is connected to the discharge port. The gate 15 is slidably connected to the discharge pipe 14, and a hydraulic cylinder 16 for driving the gate 15 to open and close is provided on the cylinder 7. The stirring assembly 12 is rotatably connected to the cylinder 7, and a motor 13 for driving the stirring assembly 12 to rotate is provided on the cylinder 7. The stirring assembly 12 stirs the Ganoderma lucidum powder in the fermentation bin in a rotating state to prevent the Ganoderma lucidum powder from being locally high in temperature. The stirring assembly 12 includes a rotating shaft 121 and a scraper 122, the rotating shaft is rotatably connected to the cylinder 7, the rotating shaft 121 is connected to the scraper 122, the scraper 122 is slidably connected to the inner wall of the fermentation bin, and the output end of the motor 13 is connected to the end of the rotating shaft 121. The circulating temperature control component is connected to the cavity, and the circulating temperature control component circulates and injects warm water into the cavity in the working state. The circulating temperature control component includes a constant temperature water tank 17, a return pipe 18, a circulation pump 19 and a water outlet pipe 20. The return pipe 18 connects the constant temperature water tank 17 and one end of the cavity, the circulation pump 19 connects the water outlet end of the constant temperature water tank and the water outlet pipe 20, and the other end of the water outlet pipe 20 connects the end of the cavity away from the return pipe 18. The air circulation component connects the fermentation bin with the external environment to maintain the oxygen content of the air in the fermentation bin. The air circulation component includes an air intake pipe 9 and an exhaust pipe 10, and the air intake pipe 9 and the exhaust pipe 10 are both connected to the fermentation bin.
[0032] In this embodiment, the cover of the feed hopper 8 is opened, and an appropriate amount of ganoderma lucidum powder is added into the fermentation bin along the feed hopper 8, and auxiliary materials such as yeast are added, and then the cover is closed, the circulation pump 19 is started, and the temperature control module in the constant temperature water tank 17 is started at the same time, the circulation pump 19 extracts water in the constant temperature water tank 17, and the water temperature is controlled between 25-32 degrees Celsius, and the circulation pump 19 injects warm water into the cavity, and the warm water flows in the cavity and flows back into the constant temperature water tank 17 from the reflux pipe 18, and the temperature in the fermentation bin is maintained constant by this structure. During the fermentation process, the air intake pipe 9 and the exhaust pipe 10 keep the inside and outside of the fermentation bin connected to ensure the oxygen concentration in the fermentation bin. During the fermentation process of ganoderma lucidum powder, the temperature in the middle of the accumulated powder is easy to be too high, so it is necessary to start the motor 13 appropriately, and the motor 13 drives the rotating shaft 121 to rotate, thereby driving the scraper 122 to rotate in the fermentation bin, and the ganoderma lucidum powder is driven by the scraper 122 to slide along the inner wall of the fermentation bin and spread evenly downward to prevent the local temperature from being too high. When fermentation is completed, the linear module 3 is started, and the linear module 3 pulls the slider 4. The slider 4 drives the second bracket 6 to move by pulling the connecting rod 5, so that the cylinder 7 is tilted downward toward the discharge pipe 14, and the hydraulic cylinder 16 is started to pull up the gate plate 15. During the rising process of the gate plate 15, the discharge port is gradually opened, and the material is discharged along the discharge pipe 14 while the cylinder 7 remains tilted.
[0033] Embodiment 2
[0034] like Figure 2 As shown, in a Ganoderma lucidum powder micro-fermentation device proposed by the utility model, compared with the first embodiment, a spiral plate 75 is arranged in the cavity, and the spiral plate 75 connects the inner wall of the outer cylinder 71 and the outer wall of the inner cylinder 74 to form a spiral channel in the cavity, and the reflux pipe 18 and the water outlet pipe 20 are respectively connected at both ends of the spiral channel.
[0035] In this embodiment, the circulation pump 19 draws water from the constant temperature water tank 17 and injects it into the spiral channel through the outlet pipe 20. Due to the guiding effect of the spiral channel, the water flows orderly along the spiral channel, thereby maintaining a uniform temperature around the cylinder 7 and avoiding local excessively low temperature.
[0036] Embodiment 3
[0037] like Figure 1-Figure 4 As shown, the micro-fermentation device of Ganoderma lucidum powder proposed by the utility model, compared with the first embodiment, is provided with a hopper cover which is sealed with the feed hopper 8 at the opening, the air inlet pipe 9 is connected with the hopper cover and communicated with the inside of the feed hopper 8, a first valve is provided in the air inlet pipe 9, and an air filter is provided in the air inlet pipe 9. A second valve is provided in the exhaust pipe 10, and a fan 11 whose input end is communicated with the inside is provided on the exhaust pipe 10. A control component is provided on the cylinder 7, an oxygen concentration sensor is provided in the fermentation bin, the control component is electrically connected with the oxygen concentration sensor, and the control component controls the connection of the fan 11, the first valve and the second valve.
[0038] In this embodiment, the oxygen concentration sensor detects that the oxygen concentration in the fermentation bin is low. At this time, the control component controls the first valve and the second valve to open and controls the fan 11 to start after receiving the signal. When the fan 11 is working, the outside air enters the fermentation bin through the air intake pipe 9 and the feed hopper 8, and the turbid air in the fermentation bin is extracted by the fan 11. Before entering the fermentation bin, the outside air passes through the air filter element to remove dust and other impurities, thereby avoiding adverse effects on the fermenting Ganoderma lucidum powder.
[0039] The implementation modes of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited thereto, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A ganoderma powder micro-fermentation device, characterized in that: include A base (1), the base (1) is rotatably connected to a cylinder (7), a fermentation bin for storing ganoderma lucidum powder is arranged in the cylinder (7), a feed inlet and a discharge inlet communicating with the fermentation bin are arranged on the cylinder (7), and a cavity is arranged in the outer wall of the cylinder (7); A driving assembly, the driving assembly is connected to the base (1) and the cylinder (7), and the driving assembly drives the cylinder (7) to reverse in a working state so that the ganoderma lucidum powder in the fermentation bin can be discharged from the discharge port; A feed hopper (8), the feed hopper (8) is connected to a feed inlet of the fermentation bin; A discharge pipe (14), the discharge pipe (14) is connected to the discharge port; A gate plate (15), the gate plate (15) is slidably connected to the discharge pipe (14), and a hydraulic cylinder (16) for driving the gate plate (15) to open and close is arranged on the cylinder (7); The stirring assembly (12) comprises a rotating shaft (121) and a scraper (122), the rotating shaft is rotatably connected to the barrel (7), the rotating shaft (121) is connected to the scraper (122), the scraper (122) is slidably connected to the inner wall of the fermentation bin, the output end of the motor (13) is connected to the end of the rotating shaft (121), and the stirring assembly (12) stirs the ganoderma lucidum powder in the fermentation bin in a rotating state to prevent the ganoderma lucidum powder from being locally overheated; A circulating temperature control component is connected to the cavity, and the circulating temperature control component circulates and injects warm water into the cavity in a working state; And an air circulation component, which connects the fermentation chamber with the external environment to maintain the oxygen content of the air in the fermentation chamber.
2. The micro-fermentation device for Ganoderma lucidum powder according to claim 1, characterized in that: A first bracket (2) and a second bracket (6) are arranged on the cylinder (7); the first bracket (2) is rotatably connected to the base (1); and the driving component is rotatably connected to the second bracket (6).
3. The micro-fermentation device for Ganoderma lucidum powder according to claim 2, characterized in that: The driving assembly comprises a linear module (3) and a connecting rod (5); the linear module (3) drives the connecting slider (4), and the connecting rod (5) rotates the connecting slider (4) and the second bracket (6).
4. The micro-fermentation device for Ganoderma lucidum powder according to claim 1, characterized in that: The barrel (7) comprises an outer barrel (71), a first end cover (72), a second end cover (73) and an inner barrel (74); both ends of the outer barrel (71) and the inner barrel (74) are connected to the first end cover (72) and the second end cover (73) respectively, the cavity is located between the outer barrel (71) and the inner barrel (74), and the fermentation chamber is located on the inner side of the inner barrel (74).
5. The micro-fermentation device for Ganoderma lucidum powder according to claim 4, characterized in that: A spiral plate (75) is arranged in the cavity, and the spiral plate (75) connects the inner wall of the outer cylinder (71) and the outer wall of the inner cylinder (74) to form a spiral channel in the cavity.
6. The micro-fermentation device for Ganoderma lucidum powder according to claim 1, characterized in that: The circulating temperature control component comprises a constant temperature water tank (17), a return pipe (18), a circulating pump (19) and a water outlet pipe (20); the return pipe (18) is connected to the constant temperature water tank (17) and one end of the cavity, the circulating pump (19) is connected to the water outlet end of the constant temperature water tank and the water outlet pipe (20), and the other end of the water outlet pipe (20) is connected to one end of the cavity away from the return pipe (18).
7. The micro-fermentation device for Ganoderma lucidum powder according to claim 1, characterized in that: The air circulation component comprises an air intake pipe (9) and an air exhaust pipe (10), and both the air intake pipe (9) and the air exhaust pipe (10) are communicated with the fermentation bin.
8. The micro-fermentation device for Ganoderma lucidum powder according to claim 7, characterized in that: A hopper cover which is sealed and matched with the feed hopper (8) is arranged at the opening of the feed hopper (8); an air intake pipe (9) is connected to the hopper cover and communicates with the interior of the feed hopper (8); a first valve is arranged in the air intake pipe (9), and an air filter is arranged in the air intake pipe (9); a second valve is arranged in the exhaust pipe (10), and a fan (11) whose input end is communicated with the interior of the exhaust pipe (10) is arranged on the exhaust pipe (10).
9. The micro-fermentation device for Ganoderma lucidum powder according to claim 8, characterized in that: A control component is arranged on the cylinder (7), an oxygen concentration sensor is arranged in the fermentation chamber, the control component is electrically connected to the oxygen concentration sensor, and the control component controls the connection of the fan (11), the first valve and the second valve.