Material conveying and distributing structure
By designing the material conveying and dividing structure, the material transfer rollers and dividing flip plates are used to achieve flexible guidance of the material, solving the damage caused by friction of the material distribution device, and improving production stability and the continuity of equipment operation.
Patent Information
- Application Number
- CN202323455000.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-18
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2033-12-18
AI Technical Summary
During the blast furnace iron smelting process, the material separation device is damaged due to long-term friction, which increases the operating cost of equipment and affects production stability.
A material conveying and material distribution structure is designed, including a frame, a first conveyor belt, a hopper, a chute and a second conveyor belt. The flexible guidance and distribution of materials are achieved through the guide roller and the material distribution flip plate to avoid unnecessary Friction and wear.
It effectively avoids equipment damage, improves production stability and equipment operation continuity, reduces maintenance frequency and replacement of wear parts.
Smart Images

Figure CN222250807U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of blast furnace ironmaking material transportation, and more specifically, relates to a material transportation and distribution structure. Background Art
[0002] During the ironmaking process of a blast furnace, it is often necessary to distribute coke and other materials into silos, which requires the installation of a material distribution device on the original belt conveyor. In the prior art, a material distribution seat for guiding materials to both sides is generally provided above the belt conveyor, and a lifting device is used to lift or lower the material distribution seat. The material distribution seat is a component that is approximately triangular and can be dropped onto the belt conveyor to guide the materials to both sides into two chutes. At this time, the coke can enter the conveyor belt below through the chute. When material distribution is not required, the lifting device needs to be used to lift the material distribution seat to the top to separate it from the belt conveyor. At this time, the coke will be directly transported to the silo.
[0003] In actual use, due to the long-term friction between the dividing block and the coke during the dividing process, the friction damage of the dividing block is very easy to occur, which not only increases the operating cost of the equipment, but also causes cumbersome downtime maintenance, seriously affecting the stability of production. Utility Model Content
[0004] The utility model aims to provide a material conveying and dividing structure, which can realize the effective dividing of coke and avoid the downtime caused by equipment damage.
[0005] To achieve the above-mentioned purpose, the technical solution adopted by the utility model is: to provide a material conveying and distributing structure, including a frame, a first conveyor belt, a distributing hopper, two chutes and a second conveyor belt, the frame is rotatably connected with a first guide roller for guiding the material on the first conveyor belt to the upper opening of the distributing hopper and a second guide roller located below and behind the first guide roller and used to guide the first conveyor belt to be transferred to the bottom of the distributing hopper, the first conveyor belt is sequentially wound around the front side of the first guide roller and the rear side of the second guide roller, the lower opening of the distributing hopper is open, the two chutes are symmetrically connected to the two sides of the lower part of the distributing hopper, the second conveyor belt is located below the chute, and two distributing flaps corresponding to the two chutes are hinged in the distributing hopper, the distributing flap is used to open the chute to allow the material in the distributing hopper to enter the chute, or to block the chute to allow the material to fall onto the first conveyor belt in front of the second guide roller.
[0006] In a possible implementation, a lap shaft extending in the front-to-rear direction is provided in the material distribution hopper, and the swing end of the material distribution flap can be swung vertically to overlap the peripheral wall of the lap shaft to open the upper opening of the chute.
[0007] In some embodiments, the distribution hopper extends downward to below the upper opening of the chute, and the lower opening of the distribution hopper gradually converges.
[0008] In one possible implementation, the chute includes an upper chute portion connected to the frame and a lower chute portion connected below the upper chute portion, the upper chute portions of the two chutes extend obliquely from top to bottom toward opposite sides, and the lower chute portions of the two chutes extend from top to bottom toward adjacent sides.
[0009] In some embodiments, the cross-sectional area of the lower chute portion gradually increases from top to bottom.
[0010] In a possible implementation, the lower parts of the two lower chute parts are connected with a material receiving cylinder, and the upper opening of the material receiving cylinder is respectively connected with the lower openings of the two lower chute parts.
[0011] In some embodiments, the surrounding side walls of the receiving barrel are respectively converged inward from top to bottom.
[0012] In a possible implementation, the rear side wall of the distribution hopper gradually extends from bottom to top in an inclined manner toward a side close to the first guide roller.
[0013] In a possible implementation, the direction of the second conveyor belt is arranged perpendicular to the direction of the first conveyor belt.
[0014] In a possible implementation, a horizontally extending support roller and two side stop rollers respectively arranged on both sides of the support roller are provided below the first conveyor belt and the second conveyor belt, and the outer ends of the side stop rollers gradually extend upwardly.
[0015] Compared with the prior art, the scheme shown in the embodiment of the present application provides a material conveying and distributing structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0017] Figure 1 A schematic diagram of the main structure of the material conveying and distributing structure provided by an embodiment of the utility model;
[0018] Figure 2 For the utility model embodiment Figure 1 Left view structural diagram of the material conveying and distribution structure.
[0019] Among them, the reference numerals in the figure are:
[0020] 1. Frame; 11. First guide roller; 12. Second guide roller; 2. First conveyor belt; 21. Support roller; 22. Side stop roller; 3. Material distribution hopper; 31. Material distribution flap; 32. Overlap shaft; 4. Chute; 41. Upper chute part; 42. Lower chute part; 43. Material receiving barrel; 5. Second conveyor belt. DETAILED DESCRIPTION
[0021] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.
[0022] It should be noted that when an element is referred to as being "disposed on" another element, it may be directly on the other element or indirectly on the other element. It should be understood that the orientation or positional relationship indicated by the terms "length", "width", "upper", "lower", "front", "back", "top", "bottom", "inside", "outside", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model. The terms "first" and "second" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "several" is two or more, unless otherwise clearly and specifically defined.
[0023] Please also read Figure 1 to Figure 2 Now, the material conveying and dividing structure provided by the utility model is described. The material conveying and distributing structure comprises a frame 1, a first conveyor belt 2, a distributing hopper 3, two chutes 4 and a second conveyor belt 5. The frame 1 is rotatably connected with a first guide roller 11 for guiding the material on the first conveyor belt 2 to the upper opening of the distributing hopper 3 and a second guide roller 12 located below and behind the first guide roller 11 and used to guide the first conveyor belt 2 to be transferred to the lower part of the distributing hopper 3. The first conveyor belt 2 is sequentially wound around the front side of the first guide roller 11 and the rear side of the second guide roller 12. The lower opening of the distributing hopper 3 is open. The two chutes 4 are symmetrically connected to the lower sides of the distributing hopper 3. The second conveyor belt 5 is located below the chute 4. Two distributing flaps 31 corresponding to the two chutes 4 are hinged in the distributing hopper 3. The distributing flap 31 is used to open the chute 4 to allow the material in the distributing hopper 3 to enter the chute 4, or to block the chute 4 to allow the material to fall onto the first conveyor belt 2 in front of the second guide roller 12.
[0024] Compared with the prior art, the material conveying and dividing structure provided in the present embodiment has a first guide roller 11 arranged on the frame 1 to guide the material into the dividing hopper 3, and a second guide roller 12 is arranged to guide the front end of the first conveyor belt 2 to the bottom of the dividing hopper 3, so as to facilitate the position adjustment of the dividing flap 31 according to the material demand of the second conveyor belt 5, thereby achieving the effect of opening or closing the chute 4, and achieving different effects of supplying the material in the dividing hopper 3 to the second conveyor belt 5 or the first conveyor belt 2, so as to facilitate the continuous operation of the equipment, avoid shutdown and maintenance caused by structural wear, and realize stable production operation.
[0025] For the convenience of description, the direction in which the first conveyor belt 2 runs is defined as the front side, and the direction in which the first conveyor belt 2 comes from is defined as the rear side.
[0026] In this embodiment, when materials are needed on the second conveyor belt 5, the material distribution flaps 31 swing to positions close to each other to open the upper opening of the chute 4, and at the same time close the lower opening of the distribution hopper 3 to prevent materials from falling onto the first conveyor belt 2 in front of the second guide roller 12. When materials are not needed on the second conveyor belt 5, the material distribution flaps 31 swing to positions away from each other to block the upper opening of the chute 4, and at this time the lower opening of the distribution hopper 3 is open, and the materials fall onto the first conveyor belt 2 in front of the second guide roller 12. The above structure is convenient for switching between the two feeding states, with less wear on the structure, no frequent equipment maintenance and replacement of wear parts are required, and the stability of equipment operation is improved.
[0027] In one possible implementation, see Figure 1 to Figure 2 A lap shaft 32 extending in the front-rear direction is provided in the material distribution hopper 3, and the swing end of the material distribution flap 31 can be vertically swung to overlap the peripheral wall of the lap shaft 32 to open the upper opening of the chute 4.
[0028] In this embodiment, in order to facilitate smooth switching between the two states of opening the chute 4 and closing the lower opening of the distribution hopper 3 and closing the chute 4 and opening the lower opening of the distribution hopper 3, the distribution flap 31 is arranged on the side adjacent to the two chutes 4. By arranging a lap shaft 32 in the distribution hopper 3, the swinging end of the distribution flap 31 is conveniently overlapped on the lap shaft 32, thereby achieving effective blocking of the lower opening of the distribution hopper 3, ensuring effective communication between the upper opening of the chute 4 and the distribution hopper 3, and allowing the material to smoothly fall through the two chutes 4 to the second conveyor belt 5 below.
[0029] On this basis, a lap strip 33 capable of limiting the swinging end of the material distribution flap 31 is provided on the inner wall of the chute 4 to limit the position of the material distribution flap 31 and avoid wear caused by contact between the material distribution flap 31 and the inner wall of the chute 4.
[0030] In some embodiments, see Figure 1 to Figure 2, the sub-hopper 3 extends downward to below the upper opening of the chute 4, and the lower opening of the sub-hopper 3 gradually closes. The sub-hopper 3 extends downward, so that the height can be lowered to a position closer to the first conveyor belt 2 in front of the second guide roller 12, so that the material can smoothly fall onto the first conveyor belt 2, and the material can be effectively received. The lower opening of the sub-hopper 3 closes, which can effectively gather the material above the first conveyor belt 2 to prevent the material from leaking out.
[0031] In one possible implementation, see Figure 1 to Figure 2 The chute 4 includes an upper chute portion 41 connected to the frame 1 and a lower chute portion 42 connected below the upper chute portion 41. The upper chute portions 41 of the two chutes 4 extend obliquely from top to bottom toward opposite sides, and the lower chute portions 42 of the two chutes 4 extend from top to bottom toward adjacent sides.
[0032] In this embodiment, the upper chute portion 41 and the lower chute portion 42 are connected up and down to form the chute 4, which can effectively avoid the first conveyor belt 2 in front of the second guide roller 12. On this basis, the cross-sectional area of the lower chute portion 42 gradually increases from top to bottom. It can effectively disperse the materials, improve the transportation efficiency of the materials, avoid blockage problems, and ensure the smooth flow of the materials.
[0033] In one possible implementation, see Figure 1 to Figure 2 The lower parts of the two lower chute parts 42 are connected with a receiving barrel 43, and the upper openings of the receiving barrel 43 are respectively connected with the lower openings of the two lower chute parts 42. The receiving barrel 43 connected at the lower ends of the two lower chute parts 42 can concentrate the materials in the two chutes 4, and the inner cavity of the receiving barrel 43 is larger than that of the lower chute part 42, so as to realize the smooth supply of materials.
[0034] In some embodiments, see Figure 1 to Figure 2 The side walls of the receiving barrel 43 are respectively gathered inward from top to bottom, so that the lower end of the receiving barrel 43 forms a gathering effect, which is convenient for concentrating the materials above the second conveyor belt 5. The size of the receiving barrel 43 in the width direction of the second conveyor belt 5 should be smaller than the width of the second conveyor belt 5 to avoid leakage of materials from both sides of the second conveyor belt 5.
[0035] In one possible implementation, see Figure 1 to Figure 2 , the rear side wall of the material distribution hopper 3 gradually extends from bottom to top toward the side close to the first guide roller 11. When the material distribution hopper 3 receives the material on the first conveyor belt 2 behind the first guide roller 11, in order to prevent the material on the peripheral wall of the first conveyor roller from falling to the outside of the material distribution hopper 3, the rear side wall of the material distribution hopper 3 gradually tilts toward the rear side (that is, tilts toward the direction of the first conveyor belt 2), which can effectively receive the material supplied by the first conveyor belt 2 and avoid spillage of the material.
[0036] In one possible implementation, see Figure 1 to Figure 2There is a certain angle between the direction of the second conveyor belt 5 and the direction of the first conveyor belt 2, which can realize the orderly reversal of the material. Specifically, the direction of the second conveyor belt 5 is perpendicular to the direction of the first conveyor belt 2, which meets the material transportation requirements.
[0037] In one possible implementation, see Figure 1 to Figure 2 A horizontally extending support roller 21 and two side guard rollers 22 are respectively arranged on both sides of the support roller 21 below the first conveyor belt 2 and the second conveyor belt 5, and the outer ends of the side guard rollers 22 gradually extend upward.
[0038] In this embodiment, the first conveyor belt 2 and the second conveyor belt 5 utilize the supporting rollers 21 below to mainly support the materials, and the side blocking rollers 22 on both sides can effectively gather the materials to prevent the materials from leaking to both sides, thereby realizing the orderly transportation of materials, avoiding the loss of materials, ensuring the stability and reliability of material transportation, and helping to improve the transportation efficiency of materials.
[0039] Usage process:
[0040] When materials are needed on the second conveyor belt 5 , the material distribution flaps 31 swing close to each other to open the upper opening of the chute 4 , while closing the lower opening of the distribution hopper 3 to prevent materials from falling onto the first conveyor belt 2 in front of the second guide roller 12 .
[0041] When the second conveyor belt 5 does not need materials, the material distribution flaps 31 swing away from each other to block the upper opening of the chute 4. At this time, the lower opening of the distribution hopper 3 is open, and the materials fall onto the first conveyor belt 2 in front of the second guide roller 12. The above structure is convenient for switching between the two feeding states, with less wear on the structure, no need for frequent equipment maintenance and replacement of worn parts, and improves the stability of equipment operation.
[0042] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. Material conveying and dividing structure, characterized in that: The invention comprises a frame (1), a first conveyor belt (2), a material distribution hopper (3), two chutes (4) and a second conveyor belt (5); the frame (1) is rotatably connected with a first guide roller (11) for guiding the material on the first conveyor belt (2) to be delivered to the upper opening of the material distribution hopper (3); and a second guide roller (12) located below and behind the first guide roller (11) and used to guide the first conveyor belt (2) to be transferred to the lower part of the material distribution hopper (3); the first conveyor belt (2) is sequentially wound around the front side of the first guide roller (11) and the rear side of the second guide roller (12). The lower opening of the distribution hopper (3) is open, the two chutes (4) are symmetrically connected to the two sides of the lower part of the distribution hopper (3), the second conveyor belt (5) is located below the chutes (4), and two distribution flaps (31) corresponding to the two chutes (4) are hinged in the distribution hopper (3), and the distribution flaps (31) are used to open the chutes (4) to allow the material in the distribution hopper (3) to enter the chutes (4), or to block the chutes (4) to allow the material to fall onto the first conveyor belt (2) in front of the second guide roller (12).
2. The material conveying and distributing structure according to claim 1, characterized in that: The material distribution hopper (3) is provided with a lap shaft (32) extending in the front-rear direction, and the swing end of the material distribution flap (31) can swing vertically to overlap the peripheral wall of the lap shaft (32) to open the upper opening of the chute (4).
3. The material conveying and distributing structure according to claim 2, characterized in that: The distribution hopper (3) extends downward to below the upper opening of the chute (4), and the lower opening of the distribution hopper (3) gradually converges.
4. The material conveying and distributing structure according to claim 1, characterized in that: The chute (4) comprises an upper chute portion (41) connected to the frame (1) and a lower chute portion (42) connected below the upper chute portion (41); the upper chute portions (41) of the two chutes (4) extend obliquely from top to bottom toward opposite sides, and the lower chute portions (42) of the two chutes (4) extend from top to bottom toward adjacent sides.
5. The material conveying and distributing structure according to claim 4, characterized in that: The cross-sectional area of the lower chute portion (42) gradually increases from top to bottom.
6. The material conveying and distributing structure according to claim 5, characterized in that: The lower parts of the two lower chute parts (42) are connected to a material receiving cylinder (43), and the upper opening of the material receiving cylinder (43) is respectively connected to the lower openings of the two lower chute parts (42).
7. The material conveying and distributing structure according to claim 6, characterized in that: The side walls around the receiving cylinder (43) are respectively contracted inwards from top to bottom.
8. The material conveying and distributing structure according to any one of claims 1 to 7, characterized in that: The rear side wall of the distribution hopper (3) gradually extends from bottom to top in an inclined manner toward a side close to the first guide roller (11).
9. The material conveying and distributing structure according to any one of claims 1 to 7, characterized in that: The direction of the second conveyor belt (5) is arranged perpendicular to the direction of the first conveyor belt (2).
10. The material conveying and distributing structure according to any one of claims 1 to 7, characterized in that: A horizontally extending support roller (21) and two side stop rollers (22) are respectively arranged below the first conveyor belt (2) and the second conveyor belt (5), and the outer ends of the side stop rollers (22) are gradually extended upwardly in an inclined manner.