Anti-flying carding machine for pure cotton textile fabric processing

Abstract

The utility model discloses an anti-scattering cotton carding machine for processing pure cotton textile fabric, which comprises two groups of support plates and two groups of extension plates, the extension plates are fixedly connected to one sides of the support plates, a driving roller is connected between the extension plates, and a driven roller is connected between the support plates on one side of the driving roller. Along with the increase of the winding thickness of a cotton roll on the winding cotton roller, the cotton roll can abut against the warning push frame to enable the warning push frame to ascend, then the touch plate is pushed to move synchronously until the touch plate abuts against the pressing switch plate, then the control panel is started, the electric telescopic rod and the servo motor are driven by the control panel to work, and the cotton roll is wound. The electric telescopic rod pushes the lifting frame to move downwards, the cutting knife is pushed to move synchronously, the servo motor drives the lead screw to rotate, even if the cutting knife moves horizontally and then drives the cutting knife to move synchronously, the cutting knife is used for cutting the rolled cotton roll, and manual cutting is replaced.

Description

Technical Field

[0001] The utility model relates to the technical field of cotton carding machines, in particular to a cotton carding machine for processing pure cotton textile fabrics with an anti-scattering function. Background Art

[0002] Pure cotton fabrics are favored by consumers for their softness, comfort, moisture absorption and breathability. However, in the processing of pure cotton fabrics, fiber scattering has always been an unavoidable problem, which not only affects the cleanliness of the production environment, but also may pose a potential threat to the health of operators. In order to solve this problem, anti-scattering carding machines for pure cotton fabric processing came into being.

[0003] An antistatic carding machine for pure cotton textile fabric processing with publication number CN211522405U includes a device body, a support rod is arranged on the outside of the device body, and a combing roller is installed inside the support frame. A collecting roller is installed above the support rod, a conveyor belt is arranged inside the device body, and a pressure rod is arranged above the conveyor belt. The device is reasonably designed, and the connecting rod can pull the limit plug out of the limit groove in the second fixed rod, so that the collecting roller can be taken out to collect the processed cotton. The operation is simple and convenient, and the collection is efficient. An antistatic coating is arranged on the outside of the combing roller to ensure that the normal operation will not be affected by static electricity during the processing. A pressure rod is arranged above the conveyor belt, and the cotton can be squeezed when it is placed on the conveyor belt to prevent the cotton from flying around due to being too fluffy during processing, thereby effectively improving the processing efficiency.

[0004] After the cotton roll of the carding machine has rolled up a cotton roll of a certain thickness, the cotton roll needs to be taken out. When the above-mentioned prior art is used, it is inconvenient to automatically cut the rolled cotton roll, and the staff needs to manually tear a notch in the cotton roll, and then rotate the cotton roll to take out the cotton roll wound thereon. The operation is relatively cumbersome, and the manual tearing has room for improvement in uniformity and flatness, and it is impossible to ensure whether the tearing is in a straight line, which will reduce the quality of the splicing. Therefore, corresponding improvements are needed. Utility Model Content

[0005] The utility model aims to provide a carding machine for processing pure cotton textile fabrics with an anti-scattering function, so as to solve the problem that the existing carding machine for processing pure cotton textile fabrics proposed in the above background technology is inconvenient to automatically cut the cotton rolls when in use.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a carding machine for processing pure cotton textile fabrics with anti-scattering, comprising two groups of support plates and two groups of extension plates, wherein the extension plates are fixedly connected to one side of the support plates, a driving roller is connected between the extension plates, and a driven roller is connected between the support plates on one side of the driving roller, and a conveyor belt is connected between the driven roller and the extension plates;

[0007] Wherein, a main rotating shaft runs through the interior of the active roller and the driven roller, and one end of the main rotating shaft inside the active roller extends to the outside of the support plate and is connected to a driving motor;

[0008] Also includes:

[0009] The top of the support plate is connected to the carding machine body, and compacting mechanisms are provided on both sides of the carding machine body, the other side of the support plate is connected to the side plate, and mounting grooves are provided on the side plates, one side of the support plate below the side plate is connected to a receiving plate, an extension shaft is connected to the inside of the mounting groove, and a cotton winding roller is sleeved on the outside of the extension shaft, and a cutting assembly is provided on the top of the side plate.

[0010] When using a carding machine for processing pure cotton textile fabrics to prevent scattering according to the technical solution, the cutting mechanism can be used to achieve efficient and neat cutting of cotton rolls, replacing manual cutting, which is more convenient and efficient.

[0011] Preferably, the compacting mechanism includes a support block, and the support block is arranged on one side of the cotton carding machine body, the bottom end of the support block is connected to a connecting frame, and compression springs are arranged on both sides of the bottom end of the connecting frame, the bottom end of the compression spring is connected to a movable frame, and the interior of the movable frame is connected to a compacting roller through a horizontal axis, and the outer side of the compacting roller is coated with an anti-static coating.

[0012] Preferably, the cross-section of the movable frame is an inverted U-shape, and the antistatic coating is a polypropylene coating.

[0013] Preferably, the cutting assembly includes support columns arranged on both sides of the top of the side panels, and the top of the support columns is connected to the top of the top panel, one side of the top of the top panel is connected to the control panel, the other side of the top of the top panel is provided with a cutting mechanism, and the bottom of the top panel is provided with a touch assembly.

[0014] Preferably, the touch assembly includes telescopic sleeve rods arranged on both sides of the bottom end of the top plate, and the bottom end of the telescopic sleeve rods is connected to a warning push frame, the top end of the warning push frame is connected to a touch plate, and a push switch plate is arranged at the bottom end of the top plate above the touch plate.

[0015] Preferably, the cutting mechanism includes an electric telescopic rod, and the electric telescopic rod is arranged at the top of the top plate, the bottom end of the electric telescopic rod is connected to a lifting frame, one side of the electric telescopic rod is connected to a servo motor, and one end of the servo motor is connected to a screw rod, the screw rod is arranged inside the lifting frame, the outer side of the screw rod is threadedly connected to a movable block, and the bottom end of the movable block is connected to a cutting knife, a guide rod passes through the interior of the movable block, and both ends of the guide rod are connected to the inner wall of the lifting frame.

[0016] Preferably, the cross-sections of the mounting grooves are all rectangular, the interiors of the mounting grooves are all connected with blocking plugs, and the widths of the blocking plugs match the groove widths of the mounting grooves.

[0017] Compared with the prior art, the utility model has the following beneficial effects: the carding machine for processing pure cotton textile fabrics with anti-scattering function not only has the function of automatic cutting, but also has the effect of compacting the cotton rolls and preventing scattering;

[0018] As the thickness of the cotton roll on the winding cotton roller increases, it will conflict with the warning push frame, causing it to rise, and then push the touch plate to move synchronously until the touch plate conflicts with the push switch plate, and then the control panel is turned on, and the electric telescopic rod and the servo motor are driven to work through the control panel, and the electric telescopic rod pushes the lifting frame to move downward, and then pushes the cutting knife to move synchronously, and the servo motor is used to drive the lead screw to rotate, even if the cutting knife moves horizontally, and then drives the cutting knife to move synchronously, and the cutting knife is used to cut the wound cotton roll, replacing manual cutting, and the cutting automation can be realized, replacing manual cutting, and the work efficiency is high;

[0019] By contacting the touch panel and pressing the switch panel to start the control panel, the cotton roll cutting can be automated, which is convenient to operate and replaces manual cutting, making the cut smoother and more efficient.

[0020] By arranging support blocks on both sides of the carding machine body and utilizing the retractability of the compression spring, the movable frame and the compacting roller can be moved up and down, so that the transported cotton rolls can be conveniently compacted by the compacting roller, which is easy to operate. In addition, by arranging an anti-static coating on the compacting roller, the static electricity of the cotton roll transportation can be reduced, effectively preventing the cotton roll from becoming loose. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1This is a schematic diagram of the main structure of the utility model;

[0023] Figure 2 It is a three-dimensional structural schematic diagram of the cutting mechanism of the utility model;

[0024] Figure 3 It is a partial three-dimensional structural schematic diagram of the utility model;

[0025] Figure 4 For the utility model Figure 1 Schematic diagram of the structure at A in the middle;

[0026] Figure 5 It is a schematic diagram of the three-dimensional structure of the stopper of the utility model.

[0027] Explanation of the reference numerals in the figure: 1. Support plate; 2. Extension plate; 3. Active roller; 4. Conveyor belt; 5. Carding machine body; 6. Compacting mechanism; 601. Support block; 602. Connecting frame; 603. Compression spring; 604. Movable frame; 605. Compacting roller; 606. Antistatic coating; 7. Driven roller; 8. Receiver plate; 9. Side plate; 901. Mounting groove; 10. Support column; 11. Top plate; 12. Alarm Push frame; 13. Touch panel; 14. Press switch plate; 15. Telescopic rod; 16. Cutting mechanism; 1601. Electric telescopic rod; 1602. Lifting frame; 1603. Servo motor; 1604. Screw rod; 1605. Cutting knife; 1606. Movable block; 1607. Guide rod; 17. Stopper; 18. Driving motor; 19. Main shaft; 20. Control panel; 21. Extension shaft; 22. Cotton winding roller. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-Figure 5 , the utility model provides the following technical solutions:

[0030] Embodiment 1

[0031] In order to solve the problem that the cotton laps in the prior art are not easy to be compacted efficiently when the cotton carding machine is used, and the cotton laps are easy to be loose, the following technical solutions are published. For details, please refer to Figure 1 , Figure 4, including two groups of support plates 1 and two groups of extension plates 2, the extension plates 2 are fixedly connected to one side of the support plate 1, active rollers 3 are connected between the extension plates 2, and a driven roller 7 is connected between the support plates 1 on one side of the active roller 3, and a conveyor belt 4 is connected between the driven roller 7 and the extension plate 2, wherein a main rotating shaft 19 is passed through the inside of the active roller 3 and the driven roller 7, one end of the main rotating shaft 19 inside the active roller 3 extends to the outside of the support plate 1 and is connected to a driving motor 18, and also includes: the top of the support plate 1 is connected to a carding machine body 5, and both sides of the carding machine body 5 A compacting mechanism 6 is provided, and the compacting mechanism 6 includes a support block 601, and the support block 601 is provided on one side of the carding machine body 5, the bottom end of the support block 601 is connected to a connecting frame 602, and compression springs 603 are provided on both sides of the bottom end of the connecting frame 602, the bottom end of the compression spring 603 is connected to a movable frame 604, and the inside of the movable frame 604 is connected to a compacting roller 605 through a transverse axis, and the outer side of the compacting roller 605 is coated with an antistatic coating 606, the cross section of the movable frame 604 is an inverted U-shape, and the antistatic coating 606 is a polypropylene coating;

[0032] When the present embodiment is in use, when the cotton is placed on the conveyor belt 4, the driving motor 18 is driven to drive the main shaft 19 and the active roller 3 to rotate, so that the conveyor belt 4 can move to convey the cotton. During the conveying process, the cotton contacts the compacting roller 605, causing it to rise, and the compression spring 603 is compressed by force. The elastic recovery deformation ability of the compression spring 603 is further utilized to move the compacting roller 605 downward, and then press the cotton downward to prevent the cotton from becoming loose. Furthermore, an antistatic coating 606 is applied to the compacting roller 605, which has a better antistatic effect and further prevents the cotton from becoming loose.

[0033] Embodiment 2

[0034] This embodiment is different from the first embodiment. By using the setting of the cutting component, the cotton roll can be automatically and conveniently cut, replacing the traditional manual cutting, which is smoother and more efficient. Therefore, the following technical solution is published. For details, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 5, the other side of the support plate 1 is connected to a side plate 9, and the side plate 9 is provided with a mounting groove 901, one side of the support plate 1 below the side plate 9 is connected to a receiving plate 8, the interior of the mounting groove 901 is connected to an extension shaft 21, and the outer side of the extension shaft 21 is sleeved with a winding cotton roller 22, and a cutting assembly is provided at the top of the side plate 9, and the cutting assembly includes support columns 10 provided on both sides of the top of the side plate 9, and the top of the support column 10 is connected to a top plate 11, one side of the top of the top plate 11 is connected to a control panel 20, and the other side of the top of the top plate 11 is provided with a cutting mechanism 16, and a touch assembly is provided at the bottom end of the top plate 11, and the touch assembly includes a telescopic sleeve rod 15 provided on both sides of the bottom end of the top plate 11, and the bottom end of the telescopic sleeve rod 15 is connected to a warning push frame 12, the top of the warning push frame 12 is connected to a touch plate 13, and the bottom end of the top plate 11 above the touch plate 13 is provided with a press Press the switch plate 14, the cutting mechanism 16 includes an electric telescopic rod 1601, and the electric telescopic rod 1601 is arranged at the top of the top plate 11, the bottom end of the electric telescopic rod 1601 is connected to the lifting frame 1602, one side of the electric telescopic rod 1601 is connected to the servo motor 1603, and one end of the servo motor 1603 is connected to the screw rod 1604, the screw rod 1604 is arranged inside the lifting frame 1602, the outer side of the screw rod 1604 is threadedly connected to a movable block 1606, and the bottom end of the movable block 1606 is connected to a cutting knife 1605, the inside of the movable block 1606 is penetrated by a guide rod 1607, and both ends of the guide rod 1607 are connected to the inner wall of the lifting frame 1602, the cross section of the mounting groove 901 is rectangular, the inside of the mounting groove 901 is connected to a stopper 17, and the width of the stopper 17 matches the groove width of the mounting groove 901;

[0035] When the present embodiment is in use, during the process of winding the cotton roll by the winding cotton roller 22, the increase in the thickness of the cotton roll wound on the winding cotton roller 22 will conflict with the warning push frame 12, causing it to rise, and then push the touch plate 13 to move synchronously, until the touch plate 13 conflicts with the push switch plate 14, and then the control panel 20 is turned on, and the electric telescopic rod 1601 and the servo motor 1603 are driven to work through the control panel 20, and the electric telescopic rod 1601 pushes the lifting frame 1602 to move downward, and then pushes the cutting knife 1605 to move synchronously, and uses the servo motor 1603 to drive the screw rod 1604 to rotate, even if the cutting knife 1605 moves horizontally, and then drives the cutting knife 1605 to move synchronously, and uses the cutting knife 1605 to cut the wound cotton roll instead of manual cutting, and the cutting automation can be realized, replacing manual cutting, and the work efficiency is high.

[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] The device embodiments described above are merely illustrative, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, that is, they may be located in one place, or they may be distributed on multiple network units. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Ordinary technicians in this field can understand and implement it without paying creative labor.

[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the utility model.

Claims

1. A carding machine for processing pure cotton textile fabrics with an anti-scattering function, comprising two groups of support plates (1) and two groups of extension plates (2), wherein the extension plates (2) are fixedly connected to one side of the support plates (1), a driving roller (3) is connected between the extension plates (2), and a driven roller (7) is connected between the support plates (1) on one side of the driving roller (3), and a conveyor belt (4) is connected between the driven roller (7) and the extension plates (2); in, A main rotating shaft (19) passes through the interior of the active roller (3) and the driven roller (7); one end of the main rotating shaft (19) inside the active roller (3) extends to the outside of the support plate (1) and is connected to a driving motor (18); It is characterized by further comprising: The top of the support plate (1) is connected to a carding machine body (5), and compacting mechanisms (6) are provided on both sides of the carding machine body (5); the other side of the support plate (1) is connected to a side plate (9), and a mounting groove (901) is provided on the side plate (9); one side of the support plate (1) below the side plate (9) is connected to a receiving plate (8); an extension shaft (21) is connected inside the mounting groove (901), and a cotton winding roller (22) is sleeved on the outside of the extension shaft (21); and a cutting assembly is provided at the top of the side plate (9).

2. The carding machine for processing pure cotton textile fabrics with an anti-scattering function according to claim 1, characterized in that: The compacting mechanism (6) comprises a support block (601), and the support block (601) is arranged on one side of the carding machine body (5); the bottom end of the support block (601) is connected to a connecting frame (602), and compression springs (603) are arranged on both sides of the bottom end of the connecting frame (602); the bottom end of the compression spring (603) is connected to a movable frame (604), and the inside of the movable frame (604) is connected to a compacting roller (605) via a transverse axis, and the outer side of the compacting roller (605) is coated with an antistatic coating (606).

3. The carding machine for processing pure cotton textile fabrics with an anti-scattering function according to claim 2, characterized in that: The cross section of the movable frame (604) is an inverted U-shape, and the antistatic coating (606) is a polypropylene coating.

4. The carding machine for processing pure cotton textile fabrics with an anti-scattering function according to claim 1, characterized in that: The cutting assembly comprises support columns (10) arranged on both sides of the top end of the side plate (9), the top ends of the support columns (10) are connected to a top plate (11), one side of the top end of the top plate (11) is connected to a control panel (20), the other side of the top end of the top plate (11) is provided with a cutting mechanism (16), and the bottom end of the top plate (11) is provided with a trigger assembly.

5. The carding machine for processing pure cotton textile fabrics with an anti-scattering function according to claim 4, characterized in that: The touch assembly comprises telescopic sleeve rods (15) arranged on both sides of the bottom end of the top plate (11), and the bottom end of the telescopic sleeve rods (15) is connected to a warning push frame (12), the top end of the warning push frame (12) is connected to a touch plate (13), and a push switch plate (14) is arranged at the bottom end of the top plate (11) above the touch plate (13).

6. The carding machine for processing pure cotton textile fabrics with an anti-scattering function according to claim 4, characterized in that: The cutting mechanism (16) comprises an electric telescopic rod (1601), and the electric telescopic rod (1601) is arranged at the top of the top plate (11); the bottom end of the electric telescopic rod (1601) is connected to a lifting frame (1602); one side of the electric telescopic rod (1601) is connected to a servo motor (1603), and one end of the servo motor (1603) is connected to a lead screw (1604); the lead screw (1604) is arranged inside the lifting frame (1602); the outer side of the lead screw (1604) is threadedly connected to a movable block (1606), and the bottom end of the movable block (1606) is connected to a cutting knife (1605); a guide rod (1607) passes through the inside of the movable block (1606), and both ends of the guide rod (1607) are connected to the inner wall of the lifting frame (1602).

7. The carding machine for processing pure cotton textile fabrics with an anti-scattering function according to claim 1, characterized in that: The cross-section of the installation grooves (901) is rectangular, the interior of the installation grooves (901) is connected to a stopper (17), and the width of the stopper (17) matches the groove width of the installation groove (901).

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