Short-process dyeing device for polyester fabric

By designing a short-process dyeing device for polyester fabrics, using temperature control boxes, transfer boxes, stirring components and cleaning components, the color unevenness caused by fibers during the dyeing process is solved, and dyeing uniformity and resource utilization are achieved. promote.

CN222251377UActive Publication Date: 2024-12-27SHAOXING SHENGMIAO KNITTING CO LTD +2
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Patent Information

Application Number
CN202323489226.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-21
Publication Date
2024-12-27
Estimated Expiration
2033-12-21

AI Technical Summary

Technical Problem

During the dyeing process, dust and fibers on the fabric are easily dropped into the dyeing liquid, resulting in uneven dyeing colors, and the prior art is difficult to effectively solve this problem.

Method used

A short-process dyeing device for polyester fabrics is designed, including temperature control box, transfer box, stirring component, lifting component and cleaning component. The dyeing liquid is achieved through triangular valves, pumping pumps, spray plates and filter partitions. Clean and prevent fiber accumulation to ensure uniform dyeing.

Benefits of technology

Effectively prevent the accumulation of dye fibers, ensure uniform dyeing, improve the utilization rate of dye liquids, and reduce resource waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a short-process dyeing device for polyester fabric, and relates to the technical field of dyeing. Supporting bottom feet are evenly installed on the lower end face of the temperature control box, the other end of an extraction pipe is connected with a triangular valve, a stirring assembly is installed on the side wall of the temperature control box, lifting assemblies are symmetrically distributed and installed on the two sides of the temperature control box, and a cleaning assembly is arranged on the upper end face of the temperature control box. The extraction pipe can be closed through the arranged triangular valve, then water is extracted from the interior of the clear water pipe through the water suction pump and conveyed into the spraying plate, clear water can be sprayed to the inner wall of the temperature control box through the arranged nozzles, and meanwhile fibrous materials and dust on the filtering partition plate can be washed away; sewage generated after cleaning can be discharged through a blow-off pipe, then a triangular valve can be opened, dye liquor is injected into the temperature control box again, uneven dyeing caused by accumulation of fiber materials of dye is prevented, meanwhile, the utilization rate of the dye liquor can be increased, and resource waste is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of dyeing, in particular to a short-process dyeing device for polyester fabrics. Background Art

[0002] Dyeing is dyeing, also known as coloring, which means using chemical or other methods to affect the material itself to make it colored. Under technical conditions, dyeing can make objects present various colors that people need, and decorate life with colorful colors. The method of dyeing has existed since ancient times and has been continuously developed.

[0003] During the dyeing process of fabric, dust and fibers on the fabric will inevitably fall into the dye solution. If the dye solution is not cleaned regularly, small particles may adhere to the fabric after dyeing, resulting in deviation in the rendering color. Therefore, we propose a short-process dyeing device for polyester fabric to solve this problem. Utility Model Content

[0004] In view of the above-mentioned shortcomings of the prior art, the utility model provides a short-process dyeing device for polyester fabrics, which can effectively solve the problems of the prior art.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model is a short-process dyeing device for polyester fabrics, comprising a temperature control box and supporting feet evenly installed on the lower end surface of the temperature control box, and also comprising:

[0007] The transfer box is arranged on the right side of the temperature control box, and a conversion pump is installed on the outer wall of the transfer box, and two output ends of the conversion pump are respectively sealed and connected to the interior of the temperature control box and the transfer box through pipelines;

[0008] An extraction pipe is sealed and connected to the interior of the transfer box, and the other end of the extraction pipe is sealed and connected to a triangular valve, and the triangular valve is located on the upper end surface of the transfer box;

[0009] A stirring assembly is installed on the side wall of the temperature control box to stir the dye inside the temperature control box to prevent the dye from settling;

[0010] Lifting components are symmetrically installed on both sides of the temperature control box to drive the dyed cloth away from the natural dye;

[0011] The cleaning component is arranged on the upper end surface of the transfer box and extends toward the interior of the temperature control box to clean the fibers contaminated on the inner wall of the temperature control box.

[0012] Furthermore, the stirring assembly includes a drive motor and a stirring rod. The drive motor is installed on the side wall of the temperature control box. The stirring rod is fixed to the output end of the drive motor and is located inside the temperature control box. One end of the stirring rod extends into the interior of the transfer box.

[0013] Furthermore, the lifting assembly includes a mounting plate, an electric push rod, a sliding rod and a card plate. The mounting plates are symmetrically installed on both sides of the temperature control box, and the cross-section of the mounting plate is an "L"-shaped structure. The electric push rod is fixed to the upper end surface of the mounting plate, the sliding rod is passed through the inside of the mounting plate and can slide up and down, the card plate is fixed to the output end of the electric push rod, and the lower end surface of the card plate is fixedly connected to the sliding rod.

[0014] Furthermore, a soaking bin is provided on the upper end surface of the card plate, and the soaking bin can move up and down. The soaking bin is made of mesh plates, and its internal cross-section is a honeycomb structure. A filter baffle is provided directly below the soaking bin, and the filter baffle is located above the stirring rod.

[0015] Furthermore, the cleaning assembly includes a water pump, a clean water pipe, a spray plate and a nozzle. The clean water pipe is seal-connected to one side of the triangular valve. The water pump is installed at the center of the upper end surface of the transfer box. The water pump and the triangular valve are seal-connected by a water pipe. The spray plate is installed on the inner wall of the temperature control box, and the interior of the spray plate is hollow. The spray plate and the other end of the water pump are seal-connected by a water pipe.

[0016] Furthermore, the lower end surface of the temperature control box is sealed and connected with a sewage pipe.

[0017] The utility model has the following beneficial effects:

[0018] The utility model can close the extraction pipe and open the clean water pipe through the arranged triangular valve, and then draw water from the inside of the clean water pipe and transport it to the inside of the spray plate through the water pump, and then spray the clean water on the inner wall of the temperature control box through the arranged nozzle, and at the same time, the filter partition can be manually disassembled to wash away the fibers and dust on the filter partition to prevent subsequent excessive accumulation and blockage, and the sewage generated after cleaning can be discharged through the sewage pipe, and then, the triangular valve can be opened to re-inject the dye solution into the inside of the temperature control box to prevent the accumulation of fibers of the dye and cause uneven dyeing, and at the same time, the utilization rate of the dye solution can be increased to reduce the waste of resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 This is a top view schematic diagram of a short-process dyeing device for polyester fabrics according to the utility model;

[0021] Figure 2 This is a schematic diagram of the internal structure of a short-process dyeing device for polyester fabrics of the utility model;

[0022] Figure 3 It is a schematic diagram of the spray plate of the utility model.

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] 1. Temperature control box; 2. Support foot; 3. Drive motor; 4. Stirring rod; 5. Transfer box; 6. Extraction pipe; 7. Triangle valve; 8. Water pump; 9. Conversion pump; 10. Clean water pipe; 11. Mounting plate; 12. Electric push rod; 13. Sliding rod; 14. Card plate; 15. Spray plate; 16. Soaking chamber; 17. Nozzle; 18. Filter partition; 19. Drain pipe. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0026] See also Figure 1-3 As shown, the utility model is a short-process dyeing device for polyester fabrics, including a temperature control box 1 and a support foot 2 evenly installed on the lower end surface of the temperature control box 1. A heating rod is arranged inside the temperature control box 1 to heat the dye solution and keep the temperature constant. The utility model also includes:

[0027] The transfer box 5 is arranged on the right side of the temperature control box 1, and a conversion pump 9 is installed on the outer wall of the transfer box 5. The two output ends of the conversion pump 9 are respectively sealed and connected to the temperature control box 1 and the interior of the transfer box 5 through pipelines. The dye solution inside the temperature control box 1 can be extracted into the transfer box 5 through the provided conversion pump 9, so as to clean the interior of the temperature control box 1 later.

[0028] The extraction pipe 6 is sealed and connected to the inside of the transfer box 5. The other end of the extraction pipe 6 is sealed and connected to a triangular valve 7, and the triangular valve 7 is located on the upper end surface of the transfer box 5.

[0029] A stirring assembly is installed on the side wall of the temperature control box 1, and is used to stir the dye inside the temperature control box 1 to prevent the dye from settling. The stirring assembly includes a driving motor 3 and a stirring rod 4. The driving motor 3 is installed on the side wall of the temperature control box 1. The stirring rod 4 is fixed to the output end of the driving motor 3 and is located inside the temperature control box 1. The driving motor 3 can drive the stirring rod 4 to rotate. One end of the stirring rod 4 extends to the inside of the transfer box 5, and the dye solution inside the temperature control box 1 and the transfer box 5 can be stirred at the same time to prevent the dye solution from settling, thereby ensuring that the dyeing and coloring of the dyed cloth is more uniform.

[0030] The lifting components are symmetrically installed on both sides of the temperature control box 1, and are used to drive the dyed cloth to separate from the natural dye. The lifting components include a mounting plate 11, an electric push rod 12, a slide rod 13 and a card plate 14. The mounting plates 11 are symmetrically installed on both sides of the temperature control box 1, and the cross section of the mounting plate 11 is an "L"-shaped structure. The electric push rod 12 is fixed to the upper end surface of the mounting plate 11, and the slide rod 13 is penetrated inside the mounting plate 11 and can slide up and down. The card plate 14 is fixed to the output end of the electric push rod 12, and the lower end surface of the card plate 14 is fixedly connected to the slide rod 13. The electric push rod 12 can drive the card plate 14 to move up and down, and the slide rod 13 can be installed in the mounting plate The interior of the mounting plate 11 slides, and a soaking bin 16 is provided on the upper end surface of the card plate 14, and the soaking bin 16 can move up and down. The provided slide bar 13 can make the structure more stable during the falling process of the soaking bin 16. The soaking bin 16 is spliced ​​with mesh plates, and its internal cross-section is a honeycomb structure, which makes the soaking bin 16 more durable and can ensure that the dye liquid evenly enters the interior of the soaking bin 16 from the outside. A filter partition 18 is provided directly below the soaking bin 16, and the filter partition 18 is located above the stirring rod 4. The upper and lower dye liquids can be layered by the provided filter partition 18, and the fiber and dust dropped from the upper cloth can be intercepted for subsequent cleaning;

[0031] A cleaning component is arranged on the upper end surface of the transfer box 5, and the cleaning component extends to the inside of the temperature control box 1, and is used to clean the fiber contaminated on the inner wall of the temperature control box 1. The cleaning component includes a water pump 8, a clean water pipe 10, a spray plate 15 and a nozzle 17. The clean water pipe 10 is sealed and connected to one side of the triangular valve 7. The water pump 8 is installed at the central position of the upper end surface of the transfer box 5. The water pump 8 and the triangular valve 7 are sealed and connected through a water pipe. The spray plate 15 is installed on the inner wall of the temperature control box 1, and the interior of the spray plate 15 is in a hollow state. The spray plate 15 and the other end of the water pump 8 are sealed and connected through a water pipe. The triangular valve 7 can close the extraction pipe 6 and open the clean water pipe 10, and then the water is extracted from the inside of the clean water pipe 10 by the water pump 8 and transported to the inside of the spray plate 15, and then the clean water can be sprayed on the inner wall of the temperature control box 1 through the nozzle 17. At the same time, the filter baffle 18 can be manually removed to wash the fibers and dust on the filter baffle 18 to prevent subsequent blockage due to excessive accumulation. The lower end surface of the temperature control box 1 is sealed and connected to a drain pipe 19, and the sewage generated after cleaning can be discharged through the drain pipe 19. Then, the triangular valve 7 can be opened to re-inject the dye solution into the temperature control box 1.

[0032] Working principle: First, place the temperature control box 1 horizontally, and the support foot 2 is used to support the temperature control box 1;

[0033] When in use, the driving motor 3 is provided to drive the stirring rod 4 to rotate, and one end of the stirring rod 4 extends to the inside of the transfer box 5, and the dye solution inside the temperature control box 1 and the transfer box 5 can be stirred at the same time to prevent the dye solution from settling. Then, the cloth is placed in the soaking bin 16, and the electric push rod 12 is provided to drive the card plate 14 to move up and down, and then the soaking bin 16 can be driven to move up and down along the linear direction of the slide bar 13, so that the operator can take and put the dyed cloth conveniently;

[0034] During cleaning, the dye liquid is guided into the transfer box 5 through the conversion pump 9, and the electric push rod 12 is opened, so that the manually removable filter baffle 18 can be used to wash the fibers and dust on the filter baffle 18 to prevent subsequent excessive accumulation and blockage. Then, the clean water pipe 10 is opened, and then the water is pumped from the inside of the clean water pipe 10 by the pump 8 and transported to the inside of the spray plate 15. Then, the clean water can be sprayed on the inner wall of the temperature control box 1 through the set nozzle 17. At the same time, the lower end surface of the temperature control box 1 is sealed and connected with a drain pipe 19. The sewage generated after cleaning can be discharged through the drain pipe 19. Then, the clean water pipe 10 is closed, and the extraction pipe 6 is opened through the triangular valve 7 to re-inject the dye liquid in the transfer box 5 into the inside of the temperature control box 1.

[0035] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions recorded in the aforementioned embodiments and any equivalent replacement of some of the technical features therein, any modification, equivalent replacement, and improvement made are all within the protection scope of the present invention.

Claims

1. A short-process dyeing device for polyester fabrics, comprising a temperature control box (1) and support feet (2) evenly mounted on the lower end surface of the temperature control box (1), characterized in that: Also includes: The transfer box (5) is arranged on the right side of the temperature control box (1), and a conversion pump (9) is installed on the outer wall of the transfer box (5), and two output ends of the conversion pump (9) are respectively sealedly connected to the inside of the temperature control box (1) and the transfer box (5) through pipelines; An extraction pipe (6) is sealed and connected to the interior of the transfer box (5); the other end of the extraction pipe (6) is sealed and connected to a triangular valve (7), and the triangular valve (7) is located on the upper end surface of the transfer box (5); A stirring assembly is installed on the side wall of the temperature control box (1) and is used to stir the dye inside the temperature control box (1) to prevent the dye from settling; Lifting components are symmetrically installed on both sides of the temperature control box (1) and are used to drive the dyed cloth to separate from the natural dye; A cleaning component is arranged on the upper end surface of the transfer box (5), and the cleaning component extends toward the interior of the temperature control box (1), and is used to clean fibers contaminated on the inner wall of the temperature control box (1).

2. A short-process dyeing device for polyester fabric according to claim 1, characterized in that: The stirring assembly comprises a driving motor (3) and a stirring rod (4); the driving motor (3) is mounted on the side wall of the temperature control box (1); the stirring rod (4) is fixed to the output end of the driving motor (3) and is located inside the temperature control box (1); one end of the stirring rod (4) extends toward the inside of the transfer box (5).

3. A short-process dyeing device for polyester fabric according to claim 1, characterized in that: The lifting assembly comprises a mounting plate (11), an electric push rod (12), a sliding rod (13) and a card plate (14); the mounting plate (11) is symmetrically mounted on both sides of the temperature control box (1), and the cross section of the mounting plate (11) is an "L"-shaped structure; the electric push rod (12) is fixed to the upper end surface of the mounting plate (11); the sliding rod (13) is inserted into the interior of the mounting plate (11) and can slide up and down; the card plate (14) is fixed to the output end of the electric push rod (12), and the lower end surface of the card plate (14) is fixedly connected to the sliding rod (13).

4. A short-process dyeing device for polyester fabric according to claim 3, characterized in that: The upper end surface of the clamping plate (14) is provided with a soaking bin (16), and the soaking bin (16) can move up and down. The soaking bin (16) is formed by splicing mesh plates, and its internal cross-section presents a honeycomb structure. A filter baffle (18) is provided directly below the soaking bin (16), and the filter baffle (18) is located above the stirring rod (4).

5. A short-process dyeing device for polyester fabric according to claim 1, characterized in that: The cleaning assembly comprises a water pump (8), a clean water pipe (10), a spray plate (15) and a nozzle (17); the clean water pipe (10) is sealed and connected to one side of the triangular valve (7); the water pump (8) is installed at the central position of the upper end surface of the transfer box (5); the water pump (8) and the triangular valve (7) are sealed and connected via a water pipe; the spray plate (15) is installed on the inner wall of the temperature control box (1), and the interior of the spray plate (15) is in a hollow state; the spray plate (15) and the other end of the water pump (8) are sealed and connected via a water pipe.

6. A short-process dyeing device for polyester fabric according to claim 1, characterized in that: The lower end surface of the temperature control box (1) is sealed with a sewage discharge pipe (19).