Washing and dewatering transmission mechanism of pulsator washing machine

By abolishing the clutch in the pulsator washing machine, using a motor to drive the spindle and using the damping transmission of the damping material layer, the frequent reverse delay rotation and synchronous rapid rotation of the pulsator and inner barrel are achieved, and the high cost of the pulsator washing machine in the prior art is solved. , the problems of large space occupation and vibration noise have improved the stability and service life of the equipment.

CN222251411UActive Publication Date: 2024-12-27杜中华
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Patent Information

Application Number
CN202420265042.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2024-12-27
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

The reduction clutch of existing pulsator washing machines leads to high production costs, large space occupancy, and large vibration and noise during operation, which has room for improvement.

Method used

Design a pursing drive mechanism of a pulsator washing machine, directly drives the spindle through the motor, and sets a damping material layer between the active friction disc and the passive friction disc to realize the damping transmission connection, cancel the clutch, and use the motor to rotate and speed in different directions. The characteristics, combined with the damping effect, different rotational resistance torque changes are generated between the driving spindle and the spindle jacket, achieving frequent reverse delay rotation and synchronous rapid rotation of the pulsator and inner barrel.

Benefits of technology

The overall structure of the pulsator washing machine is simplified, production costs are reduced, washing and dehydration space is increased, friction and noise are reduced, and the stability and service life of the equipment is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an elution transmission mechanism of a pulsator washing machine, which belongs to the technical field of pulsator washing machines and comprises a motor, a driving main shaft and a pulsator, the driving main shaft is in direct driving connection with the pulsator, a main shaft jacket is sleeved outside the driving main shaft, and the main shaft jacket is in driving connection with an inner barrel; the motor is in direct driving connection with the driving main shaft, or the motor is in driving connection with a coupler and is in driving connection with the driving main shaft through the coupler; a driving friction disc is arranged on the driving main shaft or the coupler, a driven friction disc is arranged on the main shaft outer sleeve, and a damping material layer playing a damping role is arranged between the driving friction disc and the driven friction disc. According to the pulsator washing machine, under the condition that a clutch is not assembled, the pulsator and the inner barrel can conduct frequent reverse delayed rotation to complete washing and conduct synchronous rapid rotation to complete dewatering, the structure is simple, the production cost is low, meanwhile, the larger washing and dewatering space is achieved, and the washing efficiency is improved. And in addition, the working is more stable and silent, and the service life is longer.
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Description

Technical Field

[0001] The utility model relates to the technical field of pulsator washing machines, in particular to a washing and drying transmission mechanism of a pulsator washing machine. Background Art

[0002] At present, the function of the deceleration clutch of a pulsator washing machine is generally to decelerate the bidirectional rotation of the motor and then drive the pulsator to rotate back and forth. For example, a washing machine deceleration clutch disclosed in the utility model patent with Chinese patent number CN201420043832.7 includes an input shaft, an input shaft sleeve, a brake wheel, a dehydration shaft, an output shaft, a reducer, a housing and a clutch device. The input shaft sleeve is sleeved on the input shaft, the dehydration shaft is sleeved on the output shaft, the reducer is installed in the inner cavity of the brake wheel, the input shaft sleeve and the brake wheel are fixedly connected to form a rigid body, the dehydration shaft is separated from the brake wheel, and the input shaft, the brake wheel, the dehydration shaft and the output shaft are all connected to the reducer; the reducer is mainly composed of two gear trains, the output shaft is connected to the input shaft through the first gear train, and the dehydration shaft is connected to the output shaft through the second gear train; the clutch device includes a torque transmission sleeve fixedly mounted on the input shaft, a clutch disc installed on the input sleeve and capable of connecting or disconnecting with the torque transmission sleeve, a brake element for braking the input sleeve, and a clutch control mechanism.

[0003] The above washing machine uses a clutch to achieve washing and dehydration, so the production cost is high, and the clutch is large in size, which will occupy a large space inside the pulsator washing machine. At the same time, the clutch will generate large vibration and noise when working. Therefore, it is necessary to further improve it. Summary of the invention

[0004] The utility model aims to provide a washing and drying transmission mechanism of a pulsator washing machine to overcome the shortcomings of the prior art.

[0005] A washing and drying transmission mechanism of a pulsator washing machine designed for this purpose comprises a motor, a driving main shaft and a pulsator. The driving main shaft is directly drivingly connected to the pulsator and is sleeved with a main shaft outer sleeve on its outer side. The main shaft outer sleeve is drivingly connected to an inner barrel.

[0006] The motor is directly connected to the driving spindle, or a coupling is connected to the motor and the motor is connected to the driving spindle through the coupling.

[0007] An active friction disc is arranged on the driving main shaft or the coupling, a passive friction disc is arranged on the main shaft outer sleeve, and a damping material layer for damping is arranged between the active friction disc and the passive friction disc.

[0008] The active friction disc is fixedly arranged on the lower part of the driving main shaft or the coupling, and the passive friction disc is fixedly arranged on the lower part of the main shaft outer sleeve; the active friction disc and the passive friction disc are in contact with each other.

[0009] The damping material layer is damping grease applied between the active friction disc and the passive friction disc, and the active friction disc and the passive friction disc are matched with each other through damping grease damping transmission.

[0010] A recess is provided on the active friction disc and / or the passive friction disc, and the damping grease is stored in the recess.

[0011] The concave portion is in the shape of dots, lines, spirals, waves or a combination thereof.

[0012] One or more recesses are provided.

[0013] The damping material layer is a damping plate arranged between the active friction disc and the passive friction disc, and the active friction disc and the passive friction disc are matched with each other through a damping transmission of the damping plate.

[0014] The driving spindle is directly sleeved in the spindle outer sleeve, or a bearing is sleeved on the driving spindle and the driving spindle is sleeved in the spindle outer sleeve through the bearing.

[0015] A convex edge is also arranged on the periphery of the active friction disc, the passive friction disc is supported on the active friction disc, and the convex edge surrounds the passive friction disc.

[0016] An outer barrel is arranged outside the inner barrel, and an inner barrel fixing plate is fixedly arranged at the bottom; the motor is fixedly arranged on the outer barrel; the upper end of the driving main shaft extends into the outer barrel and is directly connected to the impeller drive; the main shaft outer sleeve is fixedly matched with the inner barrel fixing plate.

[0017] Through the improvement of the above structure, the utility model, when the pulsator washing machine is not equipped with a clutch, utilizes the working characteristics of the motor rotating in different directions and outputting different speeds during washing and dehydration, combined with the damping effect of the damping material layer between the active friction disk and the passive friction disk, so that a damping transmission connection can be achieved between the driving spindle and the spindle jacket, so that the two can produce different rotational resistance torque changes during operation, and finally the pulsator and the inner barrel can perform frequent reverse delayed rotations to complete washing, and perform synchronous rapid rotation to complete dehydration, which not only effectively simplifies the overall structure of the pulsator washing machine and reduces production costs, but also has a larger washing and dehydration space under the same external dimensions. In addition, the damping material layer also has a lubricating effect, which can reduce the friction and abnormal noise generated between the driving spindle and the spindle jacket during transmission, so that the pulsator washing machine can work more stably and quietly, and have a longer service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the assembly structure of the first embodiment of the utility model.

[0019] Figure 2This is a schematic diagram of the assembly structure of the motor, drive spindle, spindle housing, active friction disc, passive friction disc, and inner barrel fixing plate of the first embodiment of the utility model.

[0020] Figure 3 It is a schematic structural diagram of the first application example of the driving spindle and the active friction disk.

[0021] Figure 4 It is a schematic diagram of the structure of the second application example of the driving main shaft and the active friction disk.

[0022] Figure 5 It is a schematic structural diagram of the first application example of the passive friction disk.

[0023] Figure 6 It is a schematic structural diagram of the second application example of the passive friction disc.

[0024] Figure 7 This is a schematic diagram of the assembly structure of the motor, drive spindle, spindle housing, active friction disc, passive friction disc, inner barrel fixing plate, and bearing of the second embodiment of the utility model.

[0025] Figure 8 This is a schematic diagram of the assembly structure of the motor, drive spindle, spindle housing, active friction disc, passive friction disc, inner barrel fixing plate, bearings, and coupling of the third embodiment of the utility model.

[0026] Fig. 9 This is a schematic diagram of the assembly structure of the coupling according to the third embodiment of the utility model. DETAILED DESCRIPTION

[0027] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation methods of the utility model are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the utility model. However, the utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the utility model, so the utility model is not limited by the specific embodiments disclosed below.

[0028] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0029] First embodiment

[0030] See also Figure 1-Figure 6 The washing and drying transmission mechanism of the pulsator washing machine includes a motor 1, a driving spindle 2, and a pulsator 3. The driving spindle 2 is directly driven and connected to the pulsator 3, and a spindle outer sleeve 4 is sleeved on the outer side thereof. The spindle outer sleeve 4 is driven and connected to an inner barrel 5.

[0031] The motor 1 is directly connected to the driving spindle 2. In this embodiment, the power output end of the motor 1 is connected to the driving connection recess at the lower end of the driving spindle 2, so that the power output by the motor 1 can be directly transmitted to the driving spindle 2. The motor 1 and the driving spindle 2 are nested to achieve drive matching.

[0032] An active friction disc 7 is arranged on the driving spindle 2, a passive friction disc 8 is arranged on the spindle outer sleeve 4, and a damping material layer for damping is arranged between the active friction disc 7 and the passive friction disc 8.

[0033] In this embodiment, when the pulsator washing machine is not equipped with a clutch, the working characteristics of the motor 1 rotating in different directions and outputting different speeds during washing and dehydration are utilized, and the damping effect of the damping material layer between the active friction disk 7 and the passive friction disk 8 is combined, so that a damping transmission connection can be achieved between the driving spindle 2 and the spindle jacket 4, so that the two can produce different rotational resistance torque changes during operation, and finally the pulsator 3 and the inner drum 5 can frequently perform mutually delayed rotations in opposite directions to complete washing, and perform synchronous rapid rotation to complete dehydration. This not only effectively simplifies the overall structure of the pulsator washing machine and reduces production costs, but also, under the same external dimensions, the pulsator washing machine has a larger washing and dehydration space. In addition, the damping material layer also has a lubricating effect, which can reduce the friction and abnormal noise generated between the driving spindle 2 and the spindle jacket 4 during transmission, so that the operation of the pulsator washing machine is more stable and quiet, and the service life is longer.

[0034] As a preferred solution of this embodiment, it may also have the following additional technical features:

[0035] The active friction disc 7 is fixedly arranged at the lower part of the driving main shaft 2, and the passive friction disc 8 is fixedly arranged at the lower part of the main shaft outer sleeve 4; the active friction disc 7 and the passive friction disc 8 are in contact with each other.

[0036] The damping material layer is damping grease smeared between the active friction disc 7 and the passive friction disc 8, and the active friction disc 7 and the passive friction disc 8 are matched with each other through damping grease damping transmission.

[0037] A recess 9 is provided on the active friction disc 7 and / or the passive friction disc 8 , and the damping grease is stored in the recess 9 .

[0038] In this embodiment, recesses 9 are provided on both the active friction disc 7 and the passive friction disc 8 .

[0039] The provision of the recess 9 can facilitate the storage of the damping grease and reduce the number of times the damping grease is applied.

[0040] The concave portion 9 is in a dot shape, a straight line shape, a spiral shape, a wave shape or a combination thereof. That is, the concave portion 9 can be formed in a variety of different shapes.

[0041] Meanwhile, one or more recesses 9 are provided.

[0042] like Figure 3 As shown, the recess 9 is an S-shaped groove, and there are a plurality of recesses 9 , which are arranged in a circular array on the active friction disk 7 with the driving spindle 2 as the center.

[0043] like Figure 4 As shown, the recess 9 is a linear groove, and a plurality of recesses 9 are provided. The plurality of recesses 9 are arranged on the active friction disc 7 and extend divergently along the periphery with the driving spindle 2 as the center.

[0044] like Figure 5 As shown, the recessed portion 9 is a linear groove, and a plurality of recessed portions 9 are provided. The plurality of recessed portions 9 are provided to extend divergently along the periphery with the passive friction disc 8 as the center.

[0045] like Figure 6 As shown, the recessed portion 9 is point-shaped and is provided in a plurality of them. The plurality of recessed portions 9 are arranged divergently and at intervals along the periphery with the passive friction disc 8 as the center.

[0046] In this embodiment, the active friction disc 7 and the passive friction disc 8 are both made of wear-resistant materials. The active friction disc 7 and the passive friction disc 8 can be provided with a recess 9 for storing damping grease according to actual use requirements. The recess 9 can be in the shape of a groove or a hole, and the shape, size and number of the groove or hole are various.

[0047] In addition, the damping material layer can also be a damping plate arranged between the active friction disc 7 and the passive friction disc 8, and the active friction disc 7 and the passive friction disc 8 are matched with each other through a damping transmission of the damping plate.

[0048] By utilizing the damping effect of the damping plate, a damping transmission fit can be achieved between the active friction disc 7 and the passive friction disc 8 .

[0049] The driving spindle 2 is directly sleeved in the spindle housing 4 , that is, the driving spindle 2 directly rotates in the spindle housing 4 .

[0050] A convex edge 11 is further provided on the periphery of the active friction disc 7 , the passive friction disc 8 is supported on the active friction disc 7 , and the convex edge 11 surrounds the passive friction disc 8 .

[0051] An outer barrel 12 is arranged outside the inner barrel 5, and an inner barrel fixing plate 13 is fixedly arranged at the bottom; the motor 1 is fixedly arranged on the outer barrel 12; the upper end of the driving main shaft 2 extends into the outer barrel 12 and is directly connected to the driving of the impeller 3; the main shaft outer sleeve 4 is fixedly matched with the inner barrel fixing plate 13.

[0052] Here’s how it works:

[0053] When the pulsator washing machine is in washing operation: water enters the inner barrel 5 of the pulsator washing machine, and the motor 1 drives the pulsator 3 to rotate forward and reversely by transmitting torque through the driving spindle 2 to achieve clothing washing. Because the inner barrel 5 is mounted on the driving spindle 2 through the inner barrel fixing plate 13 and the spindle outer sleeve 4, and the driving spindle 2 is connected to the spindle outer sleeve 4 through the cooperation between the active friction disc 7 and the passive friction disc 8, the inner barrel 5 is in a freely rotatable state, and it will not immediately follow the pulsator 3 to rotate in the same direction. In this process, the damping force of the damping material layer between the active friction disc 7 and the passive friction disc 8 is less than or equal to the rotational resistance torque suffered by the spindle outer sleeve 4 and the inner barrel 5. Therefore, the inner barrel 5 is delayed to follow the rotation due to the damping material layer and friction between the active friction disc 7 and the passive friction disc 8, and the water flow stirred by the pulsator 3 will also drive the inner barrel 5 to delay the rotation. Because the pulsator 3 rotates continuously in the forward and reverse directions, and the inner tub 5 rotates continuously with a delay, the pulsator 3 and the inner tub 5 frequently rotate in the opposite directions during rotation, thereby achieving the washing of the pulsator washing machine and making the effects of turning over and scrubbing the clothes better.

[0054] When the pulsator washing machine is in dehydration operation: the motor 1 drives the driving spindle 2 to rotate in a single direction. Since the spindle outer sleeve 4 is connected to the inner barrel fixing plate 13 and the inner barrel 5 as a whole, the inner barrel 5 also starts to rotate under the action of the damping material layer and friction between the driving spindle 2, the active friction disc 7, and the passive friction disc 8. As the rotation speed of the driving spindle 2 gradually increases, the damping material layer between the active friction disc 7 and the passive friction disc 8 gradually increases the rotational driving torque of the spindle outer sleeve 4 and the inner barrel 5, and is greater than or equal to the rotational resistance torque of the spindle outer sleeve 4 and the inner barrel 5. In this way, the spindle outer sleeve 4 and the inner barrel 5 can achieve synchronous and rapid rotation with the pulsator 3, achieving the purpose of high-speed dehydration.

[0055] Second embodiment

[0056] See also Figure 7 The washing and drying transmission mechanism of the pulsator washing machine is different from that of the first embodiment in that a bearing 10 is sleeved on the driving main shaft 2, and the bearing 10 is sleeved in the main shaft outer sleeve 4, that is, the driving main shaft 2 rotates in the main shaft outer sleeve 4 through the bearing 10, so as to improve the working stability of the driving main shaft 2.

[0057] Other parts not described are the same as those in the first embodiment.

[0058] Third embodiment

[0059] See also Figure 8 , Fig. 9 The washing and drying transmission mechanism of the pulsator washing machine is different from that of the second embodiment in that: the motor 1 is drivingly connected to a coupling 6 and is drivingly connected to the driving main shaft 2 through the coupling 6.

[0060] Specifically, drive assembly holes are respectively provided at the upper and lower ends of the coupling 6. The coupling 6 is drivingly connected to the drive connection protrusion at the lower end of the drive spindle 2 through the drive assembly hole at the upper end, and the coupling 6 is drivingly connected to the power output end of the motor 1 through the drive assembly hole at the lower end, so that the power output by the motor 1 is transmitted to the drive spindle 2 through the coupling 6.

[0061] The motor 1, the coupling 6 and the driving spindle 2 are nested to achieve drive coordination.

[0062] An active friction disc 7 is arranged on the coupling 6, a passive friction disc 8 is arranged on the main shaft outer sleeve 4, and a damping material layer for damping is arranged between the active friction disc 7 and the passive friction disc 8.

[0063] The active friction disc 7 is fixedly arranged at the lower part of the coupling 6, and the passive friction disc 8 is fixedly arranged at the lower part of the main shaft housing 4; the active friction disc 7 and the passive friction disc 8 are in contact with each other.

[0064] Other undescribed parts are the same as those in the second embodiment.

[0065] The above is a preferred embodiment of the utility model, which shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. The utility model may have various changes and improvements without departing from the spirit and scope of the utility model, and these changes and improvements fall within the scope of the utility model to be protected, and the scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A washing and drying transmission mechanism of a pulsator washing machine, comprising a motor (1), a driving spindle (2), and a pulsator (3), characterized in that: The driving main shaft (2) is directly connected to the impeller (3) in driving relation, and the outer side of the main shaft is sleeved with a main shaft outer sleeve (4), and the main shaft outer sleeve (4) is connected to the inner barrel (5) in driving relation; The motor (1) is directly connected to the driving spindle (2) by driving, or the motor (1) is connected to a coupling (6) by driving and is connected to the driving spindle (2) by driving through the coupling (6); An active friction disc (7) is arranged on the driving main shaft (2) or the coupling (6), a passive friction disc (8) is arranged on the main shaft outer sleeve (4), and a damping material layer having a damping effect is arranged between the active friction disc (7) and the passive friction disc (8); The damping material layer is damping grease applied between the active friction disc (7) and the passive friction disc (8), and the active friction disc (7) and the passive friction disc (8) are matched with each other through a damping grease damping transmission; Alternatively, the damping material layer is a damping plate arranged between the active friction disc (7) and the passive friction disc (8), and the active friction disc (7) and the passive friction disc (8) are matched with each other through a damping transmission via the damping plate.

2. The washing and drying transmission mechanism of the pulsator washing machine according to claim 1, characterized in that: The active friction disc (7) is fixedly arranged on the lower part of the driving main shaft (2) or the coupling (6), and the passive friction disc (8) is fixedly arranged on the lower part of the main shaft outer sleeve (4); the active friction disc (7) and the passive friction disc (8) are in contact with each other.

3. The washing and drying transmission mechanism of the pulsator washing machine according to claim 1, characterized in that: A recess (9) is provided on the active friction disc (7) and / or the passive friction disc (8), and damping grease is stored in the recess (9).

4. The washing and drying transmission mechanism of the pulsator washing machine according to claim 3, characterized in that: The concave portion (9) is in the shape of a dot, a straight line, a spiral, a wave, or a combination thereof.

5. The washing and drying transmission mechanism of the pulsator washing machine according to claim 4, characterized in that: One or more recesses (9) are provided.

6. The washing and drying transmission mechanism of the pulsator washing machine according to claim 1, characterized in that: The driving spindle (2) is directly sleeved in the spindle outer sleeve (4), or a bearing (10) is sleeved on the driving spindle (2) and is sleeved in the spindle outer sleeve (4) via the bearing (10); A convex edge (11) is also provided on the periphery of the active friction disc (7), the passive friction disc (8) is supported on the active friction disc (7), and the convex edge (11) surrounds the passive friction disc (8).

7. The washing and drying transmission mechanism of a pulsator washing machine according to any one of claims 1 to 6, characterized in that: An outer barrel (12) is arranged outside the inner barrel (5), and an inner barrel fixing plate (13) is fixedly arranged at the bottom; the motor (1) is fixedly arranged on the outer barrel (12); the upper end of the driving main shaft (2) extends into the outer barrel (12) and is directly connected to the impeller (3); the main shaft outer sleeve (4) and the inner barrel fixing plate (13) are fixedly matched.

Citation Information

Patent Citations

  • Retarding clutch for washing machine

    CN203807804U