Loader bucket with variable capacity

By designing a variable-capacity loader bucket, using electric telescopic rods and transmission mechanisms to adjust the bucket length and angle, combined with the auxiliary position determination of laser lamps, the problem of low efficiency in loading cargo in narrow areas is solved, and flexible operation is achieved and efficient loading.

CN222252265UActive Publication Date: 2024-12-27YANGZHOU HENGSHENG MASCH CO LTD
View PDF 0 Cites 2 Cited by

Patent Information

Application Number
CN202421004465.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-27
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The length of the existing loader bucket is fixed, and the cargo cannot be loaded effectively in narrow areas, resulting in low work efficiency and inability to meet diverse construction needs.

Method used

A variable capacity loader bucket is designed to adjust the bucket length and angle through an electric telescopic rod and transmission mechanism, and combine laser lamp auxiliary position determination to achieve flexible operation in narrow areas.

Benefits of technology

It improves the working efficiency of the loader, can load cargo normally in narrow areas, and is flexible and safe in operation. Laser light assists to improve the accuracy and safety of position determination.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222252265U_ABST
    Figure CN222252265U_ABST
Patent Text Reader

Abstract

The utility model discloses a loader bucket with variable capacity, which relates to the technical field of loaders, and comprises a first bucket body, the inner wall of the first bucket body is connected with a pair of second bucket bodies in a sliding manner, the top surfaces of the two second bucket bodies are fixedly provided with convex plates, and the convex plates are connected with the first bucket body in a sliding manner. A pushing mechanism fixedly connected with the convex plate is mounted on the top surface of the first hopper body; the loading machine bucket with the variable capacity is consistent with a conventional loading machine bucket in shape normally, when the construction range is wide, the capacity can be increased, the working efficiency of a loading machine can be improved, when the construction range is narrow, the size can be reduced, and the transverse position of the bucket can be adjusted when the position of the loading machine is not moved. And meanwhile, the two laser lamps capable of adjusting angles are arranged, the approximate position of the bucket in a narrow construction area can be determined in advance before construction in a narrow range, and therefore the bucket does not need to enter the narrow area for position adjustment, and operation is convenient and flexible.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of loaders, in particular to a loader bucket with a variable capacity. Background Art

[0002] A loader is a construction machine used for earthwork (loading bulk materials such as soil, sand, lime, coal, etc.), and the bucket is the main component of the loader for loading goods.

[0003] Some existing loader buckets are usually integral structures, and the length of the bucket is usually consistent with the width of the loader. Its loading capacity is fixed, which makes it difficult to improve work efficiency. When encountering a narrow location, the loader bucket of normal length is too long to fit into the narrow location, making it impossible for the loader bucket to load these goods, thereby failing to meet different actual needs. Utility Model Content

[0004] The utility model provides a loader bucket with a variable capacity, which has the advantages of adjusting the length and capacity of the bucket, is highly efficient and can work in narrow areas, so as to solve the problems raised in the background technology.

[0005] In order to achieve the purpose of enabling the existing variable-capacity loader bucket to load in a narrow area, the utility model provides the following technical solution: a variable-capacity loader bucket, comprising a first bucket body, a pair of second bucket bodies being slidably connected to the inner wall of the first bucket body, the top surfaces of the two second bucket bodies are fixedly mounted with convex plates, the top surfaces of the first bucket bodies are mounted with pushing mechanisms fixedly connected to the convex plates, mounting plates are mounted at ends of the two second bucket bodies away from each other, cavities are formed inside the two mounting plates, transmission mechanisms are mounted inside the two cavities, a telescopic long shaft is transmission-connected between the two transmission mechanisms, a protective shell transmission-connected to the transmission mechanism is mounted on the side of the two mounting plates away from each other, and a laser lamp is embedded in the protective shell.

[0006] As a preferred technical solution of the utility model, the pushing mechanism includes a pair of mounting seats installed on the top surface of the first bucket body, a pair of electric telescopic rods are fixedly installed between the two mounting seats, and the movable ends of the two electric telescopic rods are respectively fixedly connected to the two convex plates.

[0007] As a preferred technical solution of the present invention, the two electric telescopic rods are installed at opposite positions, and the two electric telescopic rods are distributed up and down.

[0008] As a preferred technical solution of the utility model, a pair of long grooves are provided on the top surface and the back surface of the second bucket body, and a pair of sliding blocks slidably connected to the long grooves are welded to the upper inner wall and the back surface of the first bucket body.

[0009] As a preferred technical solution of the utility model, the transmission mechanism includes a pair of transmission sprockets, and a transmission chain is connected between the two transmission sprockets, one of the transmission sprockets is fixedly connected to one end of the telescopic long shaft, and the other transmission sprocket is fixedly connected to the protective shell shaft, and a motor connected to the transmission sprocket is installed on the inner wall of the cavity.

[0010] As a preferred technical solution of the present invention, the cross-section of the telescopic long shaft is a square structure, and the sharp corners of the telescopic long shaft are all provided with chamfers.

[0011] As a preferred technical solution of the utility model, a plurality of first bucket teeth are integrally connected to the front of the first bucket body, a plurality of second bucket teeth are integrally connected to the front of the second bucket body, and the second bucket teeth are staggered with the first bucket teeth.

[0012] Compared with the prior art, the utility model provides a variable capacity loader bucket, which has the following beneficial effects:

[0013] 1. The variable capacity loader bucket is in the same shape as a conventional loader bucket under normal circumstances. When the construction scope is wide, the capacity can be increased and the working efficiency of the loader can be improved. When the construction scope is narrow, the size can be reduced. The lateral position of the bucket can also be adjusted when the loader is in a fixed position. The operation is flexible and can be used normally.

[0014] 2. This variable-capacity loader bucket is equipped with two laser lights with adjustable angles. Before construction in a narrow range, the approximate position of the bucket in the narrow construction area can be determined in advance, so there is no need to enter the narrow area to adjust the position. The operation is convenient and flexible. When using the bucket, the laser light irradiation port is located at the back, and with the protective shell, it is highly safe and will not affect the normal use of the laser light. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the positive direction structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the rear direction structure of the utility model;

[0017] Figure 3 It is a structural schematic diagram of the mounting plate in the utility model;

[0018] Figure 4 It is a structural schematic diagram of the transmission mechanism in the utility model.

[0019] In the figure:

[0020] 1. First bucket body; 2. Second bucket body; 3. Convex plate; 4. Pushing mechanism; 41. Mounting seat; 42. Electric telescopic rod; 5. Mounting plate; 6. Cavity; 7. Transmission mechanism; 71. Transmission sprocket; 72. Transmission chain; 73. Motor; 8. Telescopic long shaft; 9. Protective shell; 10. Laser light; 11. Long groove; 12. Sliding block; 13. First bucket tooth; 14. Second bucket tooth. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 The utility model discloses a variable-capacity loader bucket, comprising a first bucket body 1, the inner wall of the first bucket body 1 is slidably connected with a pair of second bucket bodies 2, the top surfaces of the two second bucket bodies 2 are fixedly mounted with convex plates 3, the top surface of the first bucket body 1 is mounted with a pushing mechanism 4 fixedly connected with the convex plates 3, the ends of the two second bucket bodies 2 away from each other are mounted with mounting plates 5, the interiors of the two mounting plates 5 are provided with cavities 6, the interiors of the two cavities 6 are mounted with transmission mechanisms 7, a telescopic long shaft 8 is transmission-connected between the two transmission mechanisms 7, a protective shell 9 transmission-connected with the transmission mechanism 7 is mounted on the side of the two mounting plates 5 away from each other, and a laser lamp 10 is embedded and mounted in the protective shell 9.

[0023] Specifically, the pushing mechanism 4 includes a pair of mounting seats 41 installed on the top surface of the first bucket body 1, a pair of electric telescopic rods 42 are fixedly installed between the two mounting seats 41, the movable ends of the two electric telescopic rods 42 are fixedly connected to the two convex plates 3 respectively, the installation positions of the two electric telescopic rods 42 are opposite, and the two electric telescopic rods 42 are distributed up and down, and the installation positions of the two electric telescopic rods 42 are opposite, and the two electric telescopic rods 42 are distributed up and down.

[0024] In this embodiment, the pushing mechanism 4 can drive the two laser lamps 10 to swing at the same time, which can not only adjust the direction of the laser lamp 10, but also prevent the soil from contacting the laser lamp 10, with high safety. The two electric telescopic rods 42 are installed in opposite positions and distributed up and down, so as to avoid interfering with each other.

[0025] Specifically, a pair of long grooves 11 are formed on the top surface and the back surface of the second bucket body 2 , and a pair of sliding blocks 12 slidably connected to the long grooves 11 are welded to the upper inner wall and the back surface of the first bucket body 1 .

[0026] In this embodiment, the stability of the second bucket body 2 during sliding can be improved.

[0027] Specifically, the transmission mechanism 7 includes a pair of transmission sprockets 71, and a transmission chain 72 is connected between the two transmission sprockets 71. One of the transmission sprockets 71 is fixedly connected to one end of the telescopic long shaft 8, and the other transmission sprocket 71 is fixedly connected to the shaft of the protective shell 9. A motor 73 connected to the transmission sprocket 71 is installed on the inner wall of the cavity 6. The cross-section of the telescopic long shaft 8 is a square structure, and the sharp corners of the telescopic long shaft 8 are all provided with chamfers.

[0028] In this embodiment, the two laser lamps 10 can be driven to swing by one motor 73 and will not be affected by the adjustment of the position of the second bucket 2 .

[0029] Specifically, a plurality of first bucket teeth 13 are integrally connected to the front of the first bucket body 1 , and a plurality of second bucket teeth 14 are integrally connected to the front of the second bucket body 2 . The second bucket teeth 14 are staggered with the first bucket teeth 13 .

[0030] In this embodiment, when adjusting the position of the second bucket body 2, the second bucket teeth 14 and the first bucket teeth 13 are staggered with each other, and the adjustment is stable and smooth.

[0031] The working principle and use process of the utility model: For example, under normal circumstances, the length of the entire loader bucket is 1.6 meters. When the construction area is wide, the two electric telescopic rods 42 can be started to extend and push the second bucket body 2 to slide. The length of the entire loader bucket increases, and the capacity increases accordingly, and the work efficiency is greatly improved;

[0032] When the construction area is narrow (for example, the shoveled soil, sand, gravel, etc. are stored in a narrow place), the bucket of normal length is longer and the bucket is disturbed and cannot enter the narrow area. At this time, the electric telescopic rod 42 can be started to shrink and pull the second bucket body 2 to slide, and the length of the bucket is reduced, so that the soil, sand, gravel, etc. can be loaded normally (before loading, the motor 73 can be started first to drive the entire transmission mechanism 7 to run. Under the connection of the telescopic long shaft 8, the angles of the two laser lights 10 with protective shells 9 can be flexibly adjusted to illuminate the ground (or soil, sand, gravel, wall, etc.), and the position of the bucket can be determined in advance, which is convenient for the bucket to be quickly inserted into the narrow area.

[0033] It should be noted that, in this article, terms such as "comprises", "includes" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A variable capacity loader bucket, characterized in that: The invention comprises a first bucket body (1), wherein the inner wall of the first bucket body (1) is slidably connected to a pair of second bucket bodies (2), the top surfaces of the two second bucket bodies (2) are fixedly mounted with convex plates (3), the top surface of the first bucket body (1) is mounted with a pushing mechanism (4) fixedly connected to the convex plates (3), the ends of the two second bucket bodies (2) away from each other are mounted with mounting plates (5), the insides of the two mounting plates (5) are provided with cavities (6), the insides of the two cavities (6) are mounted with transmission mechanisms (7), the two transmission mechanisms (7) are transmission-connected with a telescopic long shaft (8), the sides of the two mounting plates (5) away from each other are mounted with a protective shell (9) transmission-connected to the transmission mechanism (7), and a laser light (10) is embedded and mounted in the protective shell (9).

2. A variable capacity loader bucket according to claim 1, characterized in that: The top surface and the back surface of the second bucket body (2) are both provided with a pair of long grooves (11), and the upper inner wall and the back surface of the first bucket body (1) are both welded with a pair of sliding blocks (12) slidably connected to the long grooves (11).

3. A variable capacity loader bucket according to claim 1, characterized in that: The transmission mechanism (7) comprises a pair of transmission sprockets (71), a transmission chain (72) being transmission-connected between the two transmission sprockets (71), one of the transmission sprockets (71) being fixedly connected to one end of the telescopic long shaft (8), the other of the transmission sprockets (71) being fixedly connected to the shaft of the protective shell (9), and a motor (73) being transmission-connected to the transmission sprocket (71) being mounted on the inner wall of the cavity (6).

4. A variable capacity loader bucket according to claim 1, characterized in that: The cross section of the telescopic long shaft (8) is a square structure, and the sharp corners of the telescopic long shaft (8) are all provided with chamfers.

5. A variable capacity loader bucket according to claim 1, characterized in that: The front side of the first bucket body (1) is integrally connected with a plurality of first bucket teeth (13), the front side of the second bucket body (2) is integrally connected with a plurality of second bucket teeth (14), and the second bucket teeth (14) and the first bucket teeth (13) are staggered with each other.

6. A variable capacity loader bucket according to claim 1, characterized in that: The pushing mechanism (4) comprises a pair of mounting seats (41) mounted on the top surface of the first bucket body (1), a pair of electric telescopic rods (42) are fixedly mounted between the two mounting seats (41), and the movable ends of the two electric telescopic rods (42) are respectively fixedly connected to the two convex plates (3).

7. A variable capacity loader bucket according to claim 6, characterized in that: The two electric telescopic rods (42) are installed at opposite positions, and the two electric telescopic rods (42) are distributed up and down.

Citation Information

Cited By

  • Excavating device for mining underground metal mine

    CN121088040A

  • An excavating device for underground metal mining

    CN121088040B