Walking tunnel trolley

By adopting a walking structure and a synchronous structure in the tunnel trolley, and using a servo motor and a ball screw for translation plate adjustment, the problems of complexity of the existing trolley's moving structure and difficult position adjustment are solved, and the problem of improved The practicality and stability of the trolley.

CN222253967UActive Publication Date: 2024-12-27YUNNAN JINGAN CONSTRUCTION MACHINERY CO LTD
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Patent Information

Application Number
CN202421238927.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2024-12-27
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

Existing tunnel trolleys require different moving structures when moving horizontally and vertically, resulting in low practicality, increasing the number of accessories and complexity, and the fine-tuning position of devices such as templates cannot be achieved.

Method used

A walking tunnel trolley was designed, using a walking structure and a synchronous structure for horizontal or longitudinal movement, and the walking wheel was driven to rotate through hydraulic telescopic rods and synchronous chains. The servo motor and ball screws were combined to achieve fine adjustment of the translation plate, which reduced the trolley. complexity and frequency of movement.

Benefits of technology

It improves the mobile practicality of the trolley, reduces the number of accessories and complexity, facilitates fine-tuning of the position of devices such as templates, and enhances the stability and convenience of the trolley.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a walking tunnel trolley, which relates to the technical field of tunnel construction equipment, and particularly comprises a frame, bottom plates are fixed on two sides of the bottom of the frame, walking structures and supporting structures are arranged on the bottom plates, two adjacent walking structures are connected through a synchronous structure, first workbenches are arranged on two sides of the frame, and the first workbenches are arranged on the bottom of the frame. A first translation plate is arranged on the top of the first workbench. According to the walking tunnel trolley, through the arrangement of the walking structure and the synchronous structure, the synchronous structure can drive the walking structure to rotate, so that the moving direction of the walking structure is changed, then the trolley can move transversely or longitudinally through the walking structure during use, and the practicability of the walking structure is improved; and the number of accessories and complexity of the trolley are reduced, and the trolley is convenient to use. Through the arrangement of the supporting structure, the supporting structure can support the trolley, so that the trolley can be kept stable in the adjusting process of the walking structure.
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Description

Technical Field

[0001] The utility model relates to the technical field of tunnel construction equipment, in particular to a traveling tunnel trolley. Background Art

[0002] At present, in the process of tunnel construction, construction workers need to use trolleys to carry out construction work in processes such as excavation, erection, waterproofing board, geotextile hanging, and secondary lining steel bar binding. In the prior art, some solutions for tunnel trolleys are disclosed, such as a tunnel trackless self-propelled secondary lining trolley disclosed in the authorized patent with application number CN201920187092.7, which includes a template and a longitudinal cylinder. The template includes a template body, and the template body is provided with three sections of equal length, and a portal is provided inside the template body. A connecting beam is hinged between the template body and the portal, and lifting hydraulic cylinders are installed at the four corners of the lower side of the portal, and the lower end of the lifting hydraulic cylinder is installed with components such as a transverse mechanism.

[0003] When the above scheme is in use, different moving structures are required for the lateral and longitudinal movements of the trolley. The practicability of the lateral and longitudinal structures is low, and the amount and complexity of the accessories of the trolley are increased. In addition, the templates and other devices transported by the trolley need to rely on the movement of the trolley to change their positions, which is not conducive to fine-tuning the positions of the templates and other devices. Based on this, the present application proposes a walking tunnel trolley. Utility Model Content

[0004] The utility model provides a walking tunnel trolley, which solves the problem proposed in the above background technology that the lateral movement and longitudinal movement of the trolley need to use different moving structures, the lateral movement structure and the longitudinal movement structure have low practicality, and increase the number and complexity of the accessories of the trolley. In addition, the template and other devices transported by the trolley need to rely on the movement of the trolley to achieve position changes, which is not conducive to fine-tuning the position of the template and other devices.

[0005] The utility model provides the following technical solutions: a walking tunnel trolley, comprising a frame, bottom plates are fixed on both sides of the bottom of the frame, a walking structure and a supporting structure are arranged on the bottom plates, two adjacent walking structures are connected by a synchronous structure, a first workbench is arranged on both sides of the frame, a translation plate 1 is arranged on the top of the first workbench, the translation plate 1 is connected to the first workbench by a translation structure 1, a second workbench is fixed on the top of the frame, and the top of the second workbench is connected to a translation plate 2 by a translation structure 2;

[0006] The supporting structure comprises a supporting frame movably connected to a base plate, a supporting wheel movably connected to the bottom end of the supporting frame, an electromagnet movably connected to one side of the supporting wheel, the electromagnet is fixedly connected to the supporting frame, another electromagnet is fixedly connected to the top of the supporting frame, and the electromagnet in an energized state is magnetically connected to the base plate or the supporting wheel; the walking structure comprises a hydraulic telescopic rod 1 movably connected to the base plate, a supporting sleeve fixed to the bottom of the hydraulic telescopic rod 1, and a walking wheel movably connected to the bottom end of the supporting sleeve; the synchronization structure comprises a synchronization sprocket fixedly connected to the outer ring of the hydraulic telescopic rod 1, a synchronization chain adapted to the synchronization sprocket, and a connecting block fixedly connected to one side of the synchronization chain, and the connecting block is fixedly connected to the base plate through a hydraulic telescopic rod 2.

[0007] Preferably, there are at least two walking structures and at least two supporting structures, and when the frame is walking, the bottoms of the walking structures and the supporting structures are at the same height, thereby improving the stability of the trolley.

[0008] Preferably, the translation structure 1 includes a translation block 1 fixed to the translation plate 1, a ball screw 1 movably connected to the first workbench, and a servo motor 1 fixed to the first workbench, the end of the output shaft of the servo motor 1 is connected to the end of the ball screw 1, the outer ring of the ball screw 1 is threadedly connected with a ball nut 1, and the ball nut 1 is fixedly connected to the translation block 1. Through the setting of the servo motor 1, the operation of the servo motor 1 can drive the ball screw 1 fixedly connected thereto to rotate, and the ball screw 1 can drive the translation block 1 to move in the direction where the ball screw 1 is located through the ball nut 1 threadedly connected thereto, and the translation block 1 drives the translation plate 1 fixedly connected thereto to move, so as to adjust the position of the translation plate 1 on the trolley.

[0009] Preferably, the second translation structure comprises a second ball screw movably connected to the second workbench, a second ball nut threadedly connected to the second ball screw, a second translation block fixedly connected to the second ball nut, and a second servo motor fixedly connected to the second workbench, the end of the output shaft of the second servo motor is connected to the end of the second ball screw, and the second translation block is fixedly connected to the second translation plate. Through the setting of the second servo motor, the rotation of the second servo motor can drive the second ball screw fixedly connected thereto to rotate, and the rotation of the second ball screw makes the second ball nut threadedly connected thereto move in the direction where the second ball screw is located, and the second ball nut can drive the second translation block to move during the movement, and the second translation block can drive the second translation plate fixedly connected thereto to move, thereby realizing the adjustment of the position of the second translation plate on the trolley.

[0010] Preferably, the support structure further comprises a driving structure, the output shaft end of the driving structure is fixedly connected to the middle of the running wheel. Through the setting of the driving structure, the driving structure can drive the running wheel to rotate when working, and when the running wheel contacts the tunnel ground, the running wheel can drive the trolley to move, and the trolley can realize movement in the direction where the running wheel is located.

[0011] Preferably, the second workbench is located in the inner cavity of the second translation plate, and the top of the second workbench is wrapped with a buffer pad. Through the arrangement of the buffer pad, the resilience of the buffer pad can reduce the mutual influence between the second translation plate and the second workbench, so that the trolley can remain stable.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The walking tunnel trolley, through the setting of the walking structure and the synchronous structure, the synchronous structure can drive the walking structure to rotate, so that the moving direction of the walking structure changes, and then the trolley can realize lateral or longitudinal movement through the walking structure when in use, thereby improving the practicality of the walking structure, and reducing the number and complexity of accessories of the trolley, making it easier to use the trolley. Through the setting of the supporting structure, the supporting structure can support the trolley, so that the trolley can remain stable during the adjustment of the walking structure.

[0014] 2. The walking tunnel trolley can fine-tune the positions of the first and second translation plates through the setting of the first and second translation plates, so that when the trolley stops moving, the positions of the templates and other devices transported by the trolley can be fine-adjusted, thereby reducing the movement frequency of the trolley and facilitating the use of the trolley. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front view of the structure of the utility model;

[0016] Figure 2 The utility model structure Figure 1 Schematic diagram looking up;

[0017] Figure 3 The utility model structure Figure 1 Front view schematic diagram;

[0018] Figure 4 This is a schematic diagram of the structural base plate and its connection structure of the utility model;

[0019] Figure 5 This is a schematic diagram of the structural support structure of the utility model.

[0020] In the figure: 1. frame; 2. bottom plate; 3. walking wheel; 4. first workbench; 5. translation plate 1; 6. second workbench; 7. translation plate 2; 8. servo motor 2; 9. ball screw 2; 10. translation block 2; 11. translation block 1; 12. ball screw 1; 13. servo motor 1; 14. support sleeve; 15. driving structure; 16. support frame; 17. hydraulic telescopic rod 1; 18. hydraulic telescopic rod 2; 19. connecting block; 20. synchronous sprocket; 21. synchronous chain; 22. electromagnet; 23. support wheel. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] The utility model provides a walking tunnel trolley, including a frame 1, bottom plates 2 are fixed on both sides of the bottom of the frame 1, a walking structure and a supporting structure are arranged on the bottom plate 2, the walking structure includes a hydraulic telescopic rod 17 movably connected to the bottom plate 2, the bottom of the hydraulic telescopic rod 17 is fixedly connected to a support sleeve 14, the bottom end of the support sleeve 14 is movably connected to a walking wheel 3, one side of the support sleeve 14 is provided with a driving structure 15, the output shaft end of the driving structure 15 is fixedly connected to the middle part of the walking wheel 3, through the setting of the walking structure, the extension and retraction of the hydraulic telescopic rod 17 can change the position of the support sleeve 14 connected thereto, and the support sleeve 14 can drive the walking wheel 3 to move when moving, so that during the use of the trolley, the walking wheel 3 can contact or separate from the tunnel ground, and through the setting of the driving structure 15, the operation of the driving structure 15 can drive the walking wheel 3 to rotate, so that when the walking wheel 3 contacts the ground, the trolley can move in the tunnel.

[0023] The driving structure 15 can be a common driving motor in the prior art.

[0024] The supporting structure includes a supporting frame 16 movably connected to the base plate 2, and the bottom end of the supporting frame 16 is movably connected to a supporting wheel 23. An electromagnet 22 is fixed to one side of the bottom end of the supporting frame 16. The electromagnet 22 and the supporting wheel 23 are in a state of movably connection. However, when the electromagnet 22 is in a powered-on state, the electromagnet 22 and the supporting wheel 23 are in a state of magnetic attraction, fixing the position of the supporting wheel 23. In some embodiments of the present application, a ferromagnetic metal, such as metallic iron, is fixed to the contact portion between the supporting wheel 23 and the electromagnet 22.

[0025] Another electromagnet 22 is fixedly connected to the top of the support frame 16, and the other electromagnet 22 is movably connected to the bottom plate 2. When the other electromagnet 22 is powered on, the other electromagnet 22 and the bottom plate 2 are magnetically attracted to each other to fix the position of the support frame 16. In some embodiments of the present application, a ferromagnetic metal, such as metallic iron, is fixed to the part where the bottom plate 2 contacts the other electromagnet 22.

[0026] There are at least two of the above-mentioned shape structures and support structures, and when the trolley is moving, the bottoms of the walking structure and the support structure are at the same height, the walking structure and the support structure can support the trolley at the same time, and the walking structure controls the moving direction of the trolley, but when the hydraulic telescopic rod 17 is in a retracted state, the bottom of the walking wheel 3 can be separated from the ground, and the support structure supports the trolley at this time.

[0027] The two adjacent walking structures are connected by a synchronous structure, which includes a synchronous sprocket 20 fixedly connected to the outer ring of the hydraulic telescopic rod 17 and a hydraulic telescopic rod 2 18 fixedly connected to the top of the bottom plate 2. The two synchronous sprockets 20 are connected by a synchronous chain 21. The output end of the hydraulic telescopic rod 18 is fixed with a connecting block 19, and the connecting block 19 is fixedly connected to one side of the synchronous chain 21. Through the setting of the hydraulic telescopic rod 2 18, the extension and retraction of the hydraulic telescopic rod 2 18 can change the position of the connecting block 19 fixedly connected thereto. When the connecting block 19 moves, it can drive the synchronous chain 21 fixedly connected thereto to rotate. When the synchronous chain 21 rotates, it can drive the synchronous sprocket 20 to rotate. The synchronous sprocket 20 drives the hydraulic telescopic rod 17 fixed thereto to rotate. The hydraulic telescopic rod 17 drives the walking wheel 3 to rotate through the support sleeve 14. The angle between the walking wheel 3 and the bottom plate 2 can change, so that the moving direction of the trolley can be changed accordingly.

[0028] From the above description, it can be seen that during use, the trolley moves through the walking structure, and the angle between the walking structure and the base plate can be changed, so that the trolley can achieve lateral or longitudinal movement through the walking structure, which facilitates the use of the trolley.

[0029] A first workbench 4 is provided on both sides of the frame 1, and a translation plate 5 is provided on the top of the first workbench 4. The translation plate 5 is connected to the first workbench 4 through a translation structure 1. In some embodiments of the present application, the translation structure 1 includes a translation block 11 fixed to the translation plate 5, a ball screw 12 movably connected to the first workbench 4, and a servo motor 13 fixed to the first workbench 4. The end of the output shaft of the servo motor 13 is connected to the end of the ball screw 12 through a reducer. The outer ring of the ball screw 12 is threadedly connected to a ball nut 1, and the ball nut 1 is fixedly connected to the translation block 11. Through the setting of the servo motor 13, the rotation of the servo motor 13 can drive the ball screw 12 to rotate, and the rotation of the ball screw 12 can make the ball nut 1 threadedly connected thereto move in the direction of the ball screw 12. When the ball nut 1 moves, it can drive the translation block 11 fixedly connected thereto to move, and the translation block 11 drives the translation plate 5 fixedly connected thereto to move, that is, the rotation of the servo motor 13 can change the position of the translation plate 5.

[0030] A second workbench 6 is fixed on the top of the vehicle frame 1, and a translation plate 2 7 is connected to the top of the second workbench 6 through a translation structure 2. In some embodiments of the present application, the translation structure 2 includes a ball screw 2 9 movably connected to the second workbench 6, a ball nut 2 threadedly connected to the ball screw 2 9, a translation block 2 10 fixedly connected to the ball nut 2, and a servo motor 2 8 fixedly connected to the second workbench 6. The end of the output shaft of the servo motor 2 8 is connected to the end of the ball screw 2 9 through a reducer, and the translation block 2 10 is fixedly connected to the translation plate 2 7. Through the setting of the servo motor 2 8, the rotation of the servo motor 2 8 can drive the ball screw 2 9 connected thereto to rotate, and when the ball screw 2 9 rotates, the ball nut 2 threadedly connected thereto can move in the direction where the ball screw 2 9 is located, and when the ball nut 2 moves, it can drive the translation block 2 10 fixedly connected thereto to move, and the translation block 2 10 drives the translation plate 2 7 fixedly connected thereto to move, that is, under the action of the servo motor 2 8, the position of the translation block 2 10 can change.

[0031] The second workbench 6 is located in the inner cavity of the second translation plate 7. The top of the second workbench 6 is wrapped with a buffer pad. The buffer pad can reduce the mutual influence between the second translation plate 7 and the second workbench 6, making it easier to use the trolley. The buffer pad can be made of rubber.

[0032] From the above description, it can be seen that when the trolley is in use, lateral and longitudinal movement can be achieved through the walking structure, the positions of both the translation plate 1 5 and the translation plate 2 7 can be moved, and the positions of the devices fixed on the translation plate 1 5 or the translation plate 2 7 can be fine-tuned to facilitate the use of the trolley.

[0033] The electrical components involved in this application are all prior art, and technicians in this field are familiar with their connection methods. Through these technicians, all the electrical components in this application are connected to their compatible power supplies through wires, and according to the actual situation, a suitable controller is selected to meet the control requirements. The specific connection and control sequence are described below. The electrical connection is completed in a sequential working order, and the detailed connection means are well known in the art. The following mainly introduces the working principle and process, and no further explanation of the electrical control is given.

[0034] To sum up: when the walking tunnel trolley is in use, the walking wheel 3 and the supporting wheel 23 are at the same height and are in contact with the tunnel ground. The operation of the driving structure 15 can drive the walking wheel 3 to rotate. When the walking wheel 3 rotates, the trolley can be driven to move in the tunnel along the direction of the walking wheel 3. When the walking wheel 3 and the bottom plate 2 are in a horizontal state, the trolley can realize longitudinal movement in the tunnel. When the walking wheel 3 and the bottom plate 2 are in a vertical state, the trolley can realize lateral movement in the tunnel. When the trolley is in use, the position of the walking wheel 3 can be changed through the synchronous structure. When the position of the walking wheel 3 needs to be changed, the hydraulic telescopic rod 17 is retracted until the hydraulic telescopic rod The hydraulic telescopic rod 17 drives the running wheel 3 to separate from the ground. At this time, the trolley is supported by the supporting structure. The electromagnet 22 is energized. The electromagnet 22 and the supporting wheel 23 or the bottom plate 2 in contact with it are magnetically attracted to each other, and the position of the supporting structure is fixed, so that the position of the trolley can remain unchanged. The hydraulic telescopic rod 18 is extended and retracted. The extension and retraction of the hydraulic telescopic rod 18 can change the movement of the connecting block 19 fixedly connected to it. When the connecting block 19 moves, it can drive the synchronous chain 21 fixedly connected to it to move. The synchronous chain 21 drives the hydraulic telescopic rod 17 to rotate through the synchronous sprocket 20 meshing with it. The hydraulic telescopic rod 17 drives the running wheel 3 to rotate, and the position of the running wheel 3 changes. During the use of the trolley, the positions of both the translation plate 15 and the translation plate 27 can be adjusted, so that the position of the device fixed on the translation plate 27 or the translation plate 15 can be fine-tuned, reducing the movement frequency of the trolley and facilitating the use of the trolley.

[0035] The standard parts used in the utility model can be purchased from the market, and the special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt the conventional means such as mature bolts, rivets, welding, etc. in the prior art. The machinery, parts and equipment all adopt the conventional models in the prior art and will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A traveling tunnel trolley, comprising a frame (1), characterized in that: Bottom plates (2) are fixed on both sides of the bottom of the frame (1), a walking structure and a supporting structure are provided on the bottom plate (2), and two adjacent walking structures are connected via a synchronous structure; first workbenches (4) are provided on both sides of the frame (1), a translation plate (5) is provided on the top of the first workbench (4), and the translation plate (5) is connected to the first workbench (4) via a translation structure (1); a second workbench (6) is fixed on the top of the frame (1), and the top of the second workbench (6) is connected to a translation plate (7) via a translation structure (2); The support structure comprises a support frame (16) movably connected to the bottom plate (2), the bottom end of the support frame (16) is movably connected to a support wheel (23), one side of the support wheel (23) is movably connected to an electromagnet (22), the electromagnet (22) is fixedly connected to the support frame (16), the top of the support frame (16) is fixedly connected to another electromagnet (22), and the electromagnet (22) in an energized state is magnetically connected to the bottom plate (2) or the support wheel (23); the walking structure comprises a support frame (16) movably connected to the bottom plate (2) A movably connected hydraulic telescopic rod (17), a support sleeve (14) fixed to the bottom of the hydraulic telescopic rod (17), and a walking wheel (3) movably connected to the bottom end of the support sleeve (14); the synchronous structure comprises a synchronous sprocket (20) fixedly connected to the outer ring of the hydraulic telescopic rod (17), a synchronous chain (21) adapted to the synchronous sprocket (20), and a connecting block (19) fixedly connected to one side of the synchronous chain (21); the connecting block (19) is fixedly connected to the bottom plate (2) through the hydraulic telescopic rod (18).

2. A tunnel traveling trolley according to claim 1, characterized in that: There are at least two walking structures and at least two supporting structures, and when the frame (1) is walking, the bottoms of the walking structures and the supporting structures are at the same height.

3. The tunnel traveling trolley according to claim 1, characterized in that: The translation structure comprises a translation block (11) fixed to a translation plate (5), a ball screw (12) movably connected to a first workbench (4), and a servo motor (13) fixed to the first workbench (4), wherein the end of an output shaft of the servo motor (13) is connected to the end of the ball screw (12), the outer ring of the ball screw (12) is threadedly connected to a ball nut, and the ball nut is fixedly connected to the translation block (11).

4. The tunnel traveling trolley according to claim 1, characterized in that: The second translation structure comprises a second ball screw (9) movably connected to the second workbench (6), a second ball nut threadedly connected to the second ball screw (9), a second translation block (10) fixedly connected to the second ball nut, and a second servo motor (8) fixedly connected to the second workbench (6), the output shaft end of the second servo motor (8) being connected to the end of the second ball screw (9), and the second translation block (10) being fixedly connected to the second translation plate (7).

5. The tunnel traveling trolley according to claim 1, characterized in that: The supporting structure also includes a driving structure (15), the output shaft end of the driving structure (15) being fixedly connected to the middle of the walking wheel (3).

6. The tunnel traveling trolley according to claim 1, characterized in that: The second workbench (6) is located in the inner cavity of the second translation plate (7), and the top of the second workbench (6) is wrapped with a buffer pad.