Hydraulic clutch with variable guide vane

By introducing a variable guide vane structure into the hydraulic clutch, the rotation of the rotating shaft and bevel gear meshing control of the blade rotation is solved, and the existing clutch needs additional energy is achieved, and flexible hydraulic coupling, clutch and speed change functions are achieved to adapt to different The demand for rotation speed increases efficiency and flexibility.

CN222254799UActive Publication Date: 2024-12-27SHAOXING MIAOHUI ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421204343.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2024-12-27
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

Existing clutches require additional energy when maintaining a combined or disengaged state, and the dental clutch can only operate at low speeds and shutdowns, and cannot meet the needs of high-speed rotation.

Method used

A hydraulic clutch with variable guide vane is designed. The bevel gear and bevel ring mesh through the rotating shaft, drive the guide vane to rotate, control the rotation of the input vane and the output vane, and realize the hydraulic coupling, clutch and speed change functions. , only provide electricity once when needed.

Benefits of technology

It realizes flexible control of the rotation of the input and output shafts without continuous power supply, adapts to the needs of different rotation speeds, improves the efficiency and flexibility of the clutch, and avoids energy waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The hydraulic clutch comprises an input end shell and an output end shell, one side of the input end shell and one side of the output end shell are open, the open side of the input end shell and the open side of the output end shell are oppositely arranged, and a connecting ring is arranged between the input end shell and the output end shell. An input shaft is rotatably arranged on the side, away from the output end shell, of the input end shell, an input impeller shell is connected to the end, located in the input end shell, of the input shaft, a plurality of input end blades are connected to the inner wall of the input impeller shell, and an output shaft is rotatably arranged on the side, away from the input end shell, of the output end shell; the end, located in the output end shell, of the output shaft is connected with an output impeller shell, the inner wall of the output impeller shell is connected with a plurality of output end blades, the end, away from the input shaft, of the input impeller shell is rotationally connected with the connecting ring, and the end, away from the output shaft, of the output impeller shell is rotationally connected with the connecting ring. According to the utility model, the linkage state between the output end and the input end can be controlled.
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Description

Technical Field

[0001] The utility model relates to the technical field of clutches, and more specifically to a hydraulic clutch with variable guide vanes. Background Art

[0002] Currently, the clutches on the market are mainly divided into the following categories: electromagnetic, friction, and tooth-type. Both electromagnetic and friction clutches require additional energy to maintain their engaged or disengaged states, while tooth-type clutches can only engage at low speeds and when the machine is stopped. Utility Model Content

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a hydraulic clutch with variable guide vanes.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] The utility model discloses a hydraulic clutch with variable guide vanes, comprising an input end housing and an output end housing, one side of the input end housing and the output end housing are provided with openings, one side of the input end housing and the output end housing openings are provided opposite to each other, a connecting ring is provided between the input end housing and the output end housing, an input shaft is rotatably provided on a side of the input end housing away from the output end housing, an end of the input shaft located in the input end housing is connected to an input impeller shell, a plurality of input end blades are connected to the inner wall of the input impeller shell, an output shaft is rotatably provided on a side of the output end housing away from the input end housing, and an end of the output shaft located in the output end housing is connected to the output impeller shell. The impeller shell has a plurality of output blades connected to the inner wall of the output impeller shell, the end of the input impeller shell away from the input shaft is rotatably connected to the connecting ring, and the end of the output impeller shell away from the output shaft is rotatably connected to the connecting ring; a central shaft is arranged between the input blades and the output blades, a plurality of support plates are connected to the outer periphery of the central shaft, the other end of the support plate is connected to the inner side of the connecting ring, an installation cavity is arranged in the connecting ring, a bevel gear ring is rotatably arranged in the installation cavity, a plurality of rotating shafts are rotatably arranged on the connecting ring, a portion of the rotating shaft located in the installation cavity is connected to a bevel gear, the bevel gear is meshed with the bevel gear ring, and a guide vane is arranged on the portion of the rotating shaft located in the connecting ring.

[0006] Furthermore, labyrinth seals are provided at the connection between the connecting ring and the input impeller shell, and at the connection between the connecting ring and the output impeller shell.

[0007] Furthermore, one end of the rotating shaft is rotatably disposed within the central shaft.

[0008] Furthermore, the inner end of the guide vane fits with the outer periphery of the central shaft, and the outer end of the guide vane fits with the inner side of the connecting ring.

[0009] Furthermore, a mounting groove is provided at a position where the input shaft is mounted on the input end housing, a bearing is provided in the mounting groove, and the input shaft is mounted in the bearing.

[0010] Furthermore, a support shaft 1 is arranged in the input impeller shell, and one end of the input end blade away from the input impeller shell is connected to the outer periphery of the support shaft 1. A support shaft 2 is arranged in the output impeller shell, and one end of the output end blade away from the output impeller shell is connected to the outer periphery of the support shaft 2. Support ends are arranged at both ends of the central shaft, and the support shaft 1 and the support shaft 2 are rotatably connected to the support ends at both ends of the central shaft respectively.

[0011] Furthermore, the relatively close ends of the input end housing and the output end housing are both provided with side plates, and the connecting ring is provided with a connecting plate, and the connecting plate and the side plate are connected.

[0012] The beneficial effect of the utility model is that by driving one of the rotating shafts to rotate, the rotating shaft drives the connected bevel gear to rotate, and then drives the bevel gear ring to rotate, and the bevel gear ring drives the other bevel gears to rotate, thereby driving all the rotating shafts to rotate synchronously, and the rotating shaft drives the guide vanes to rotate, thereby controlling whether the input end blades drive the output end blades to rotate, thereby controlling the rotation of the output shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 A schematic diagram of the structure of the hydraulic clutch with variable guide vanes in this embodiment;

[0014] Figure 2 for Figure 1 The enlarged schematic diagram of point A in the middle;

[0015] Figure 3 It is a cross-sectional view in this embodiment.

[0016] Figure numerals: 1. Input end housing; 2. Output end housing; 3. Connecting ring; 4. Mounting cavity; 5. Connecting plate; 6. Side plate; 7. Input shaft; 8. Input impeller shell; 9. Input end blades; 10. Support shaft one; 11. Output shaft; 12. Output impeller shell; 13. Output end blades; 14. Support shaft two; 15. Center shaft; 16. Support plate; 17. Mounting groove; 18. Bearing; 19. Rotating shaft; 20. Bevel gear; 21. Bevel gear ring; 22. Labyrinth seal; 23. Guide vane; 24. Support end. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] like Figure 1-Figure 3 As shown, a hydraulic clutch with variable guide vanes comprises an input end housing 1 and an output end housing 2, one side of the input end housing 1 and the output end housing 2 are opened, and the sides of the input end housing 1 and the output end housing 2 are arranged opposite to each other, a connecting ring 3 is arranged between the input end housing 1 and the output end housing 2, and a cavity 1 is formed between the input end housing 1, the output end housing 2 and the connecting ring 3, an input shaft 7 is rotatably arranged on the side of the input end housing 1 away from the output end housing 2, one end of the input shaft 7 located in the input end housing 1 is connected to an input impeller shell 8, and a plurality of input end blades 9 are connected to the inner wall of the input impeller shell 8, an output shaft 11 is rotatably arranged on the side of the output end housing 2 away from the input end housing 1, one end of the output shaft 11 located in the output end housing 2 is connected to an output impeller shell 12, and a plurality of output end blades 13 are connected to the inner wall of the output impeller shell 12, one end of the input impeller shell 8 away from the input shaft 7 is rotatably connected to the connecting ring 3, and one end of the output impeller shell 12 away from the output shaft 11 is rotatably connected to the connecting ring 3. The input impeller shell 8, the output impeller shell 12 and part of the connecting ring 3 are located in the first cavity, and the second cavity is formed between the input impeller shell 8, the output impeller shell 12 and the connecting ring 3. The second cavity is filled with a medium, and the medium added in this embodiment is water.

[0019] like Figure 2 As shown, a central shaft 15 is provided between the input end blade 9 and the output end blade 13, and a plurality of support plates 16 are connected to the outer periphery of the central shaft 15, and the other end of the support plate 16 is connected to the inner side of the connecting ring 3. A mounting cavity 4 is provided in the connecting ring 3, and a bevel gear ring 21 is rotatably provided in the mounting cavity 4. A plurality of rotating shafts 19 are rotatably provided on the connecting ring 3, and the rotating shaft 19 is provided along the radial direction of the connecting ring 3. The portion of the rotating shaft 19 located in the mounting cavity 4 is connected to a bevel gear 20, and the bevel gear 20 meshes with the bevel gear ring 21, and the portion of the rotating shaft 19 located in the connecting ring 3 is provided with a guide vane 23. Figure 3 As shown, the inner end of the guide vane 23 fits with the outer periphery of the central shaft 15, and the outer end of the guide vane 23 fits with the inner side of the connecting ring 3, thereby ensuring sealing.

[0020] The rotating shaft 19 drives one of the rotating shafts 19 to rotate, and the rotating shaft 19 drives the connected bevel gear 20 to rotate, and then drives the meshing bevel gear ring 21 to rotate, and the bevel gear ring 21 drives other meshing bevel gears 20 to rotate, thereby driving all the rotating shafts 19 to rotate synchronously. The rotating shaft 19 drives the guide vane 23 to rotate. When the guide vane 23 rotates to be parallel to the axial direction of the input shaft 7, when the input shaft 7 drives the input end blade 9 to rotate through the input impeller shell 8, the water will rotate with it and flow to the output impeller shell 12. The water with kinetic energy flows to the output impeller shell 12 to drive the output end blade 13 to rotate, thereby driving the output shaft 11 to rotate, and the device plays the role of a hydraulic coupler.

[0021] When the output shaft 11 does not need to rotate, the rotating shaft 19 is driven to rotate to adjust the position of the guide vane 23, so that the guide vane 23 is perpendicular to the axial direction of the input shaft 7, and the side surfaces of adjacent guide vanes 23 are in contact, thereby separating the input end blade 9 from the output end blade 13. At this time, when the input shaft 7 rotates to drive the input end blade 9 in the input impeller shell 8 to rotate, water will not flow into the output impeller shell 12, thereby not driving the output shaft 11 to rotate, and the device plays the role of a hydraulic clutch.

[0022] When the rotation speeds of the input shaft 7 and the output shaft 11 are required to be inconsistent, the rotating shaft 19 is driven to rotate, so that the guide vane 23 rotates a certain angle and is located between the horizontal and vertical positions of the axial direction of the input shaft 7, so that the rotation speeds of the input shaft 7 and the output shaft 11 can be different, and the device plays the role of a hydraulic transmission.

[0023] The switching process only requires supplying electrical energy to the middle variable guide vane mechanism once, and does not require continuous energy supply to maintain its working state.

[0024] Furthermore, a labyrinth seal 22 is provided at the connection between the connecting ring 3 and the input impeller shell 8, and at the connection between the connecting ring 3 and the output impeller shell 12. The labyrinth seal 22 plays a sealing role to prevent leakage of the medium. The labyrinth seal 22 is composed of staggered annular convex strips. The specific structure is that the input impeller shell 8 and one end close to the connecting ring 3, the end of the output impeller shell 12 close to the connecting ring 3, and both ends of the connecting ring 3 are provided with a plurality of parallel annular convex strips, the annular convex strip on the input impeller shell 8 is located between the two annular convex strips on the connecting ring 3, and the annular convex strip on the output impeller shell 12 is located between the two annular convex strips on the connecting ring 3.

[0025] Furthermore, one end of the rotating shaft 19 is rotatably disposed in the central shaft 15. The cross section of the central shaft 15 is a regular octagon, and a rotating bearing is disposed on the outer periphery of the central shaft 15, and the end of the rotating shaft 19 is installed in the rotating bearing.

[0026] Furthermore, a mounting groove 17 is provided at the position where the input end housing 1 is mounted with the input shaft 7, a bearing 18 is provided in the mounting groove 17, and the input shaft 7 is mounted in the bearing 18. The mounting structure of the output shaft 11 is similar. The bearing is provided to reduce the friction between the rotating part and the stationary part, thereby reducing the energy loss.

[0027] Further, a support shaft 10 is provided in the input impeller shell 8, and one end of the input end blade 9 away from the input impeller shell 8 is connected to the outer periphery of the support shaft 10, a support shaft 2 14 is provided in the output impeller shell 12, and one end of the output end blade 13 away from the output impeller shell 12 is connected to the outer periphery of the support shaft 2 14, and support ends 24 are provided at both ends of the central shaft 15, and the support shaft 10 and the support shaft 2 14 are respectively rotatably connected to the support ends 24 at both ends of the central shaft 15. Support bearings are respectively provided between the support shaft 10 and the support end 24, and between the support shaft 2 14 and the support end 24, and the support shaft 2 14 plays a supporting role in the rotation of the support shaft 10 and the support shaft 2 14, so as to ensure that the input end blade 9 and the output end blade 13 can rotate smoothly.

[0028] Furthermore, through holes are provided in the support shaft 1 10 , the central shaft 15 , and the support shaft 2 14 , and the through holes penetrate the support shaft 1 10 , the central shaft 15 , and the support shaft 2 14 .

[0029] Furthermore, the relatively close ends of the input end housing 1 and the output end housing 2 are both provided with side plates 6, and the connecting ring 3 is provided with a connecting plate 5, and the connecting plate 5 and the side plates 6 are connected by welding, bolt connection, etc.

[0030] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A variable guide vane hydraulic clutch, characterized in that: The invention comprises an input end housing (1) and an output end housing (2), wherein one side of the input end housing (1) and the output end housing (2) are open, and the sides of the openings of the input end housing (1) and the output end housing (2) are arranged opposite to each other, and a connecting ring (3) is arranged between the input end housing (1) and the output end housing (2), and an input shaft (7) is rotatably arranged on a side of the input end housing (1) away from the output end housing (2), and an end of the input shaft (7) located inside the input end housing (1) is connected to an input impeller shell (8), and the inner wall of the input impeller shell (8) is connected to a plurality of input end blades (9), and an output shaft (11) is rotatably arranged on a side of the output end housing (2) away from the input end housing (1), and an end of the output shaft (11) located inside the output end housing (2) is connected to an output impeller shell (12), and the inner wall of the output impeller shell (12) is connected to a plurality of output end blades (13) The end of the input impeller shell (8) away from the input shaft (7) is rotatably connected to the connecting ring (3), and the end of the output impeller shell (12) away from the output shaft (11) is rotatably connected to the connecting ring (3); a central shaft (15) is arranged between the input end blades (9) and the output end blades (13); a plurality of support plates (16) are connected to the outer periphery of the central shaft (15); the other end of the support plate (16) is connected to the inner side of the connecting ring (3); a mounting cavity (4) is provided in the connecting ring (3); a bevel gear ring (21) is rotatably arranged in the mounting cavity (4); a plurality of rotating shafts (19) are rotatably arranged on the connecting ring (3); a portion of the rotating shaft (19) located in the mounting cavity (4) is connected to a bevel gear (20); the bevel gear (20) is meshed with the bevel gear ring (21); a guide vane (23) is arranged in the portion of the rotating shaft (19) located in the connecting ring (3).

2. A variable guide vane hydraulic clutch according to claim 1, characterized in that: A labyrinth seal (22) is provided at the connection point between the connection ring (3) and the input impeller shell (8), and at the connection point between the connection ring (3) and the output impeller shell (12).

3. A variable guide vane hydraulic clutch according to claim 1, characterized in that: One end of the rotating shaft (19) is rotatably disposed in the central shaft (15).

4. A variable guide vane hydraulic clutch according to claim 1, characterized in that: The inner end of the guide vane (23) fits with the outer periphery of the central shaft (15), and the outer end of the guide vane (23) fits with the inner side of the connecting ring (3).

5. The variable guide vane hydraulic clutch according to claim 1, characterized in that: A mounting groove (17) is provided at a position of the input end housing (1) where the input shaft (7) is mounted, a bearing (18) is arranged in the mounting groove (17), and the input shaft (7) is mounted in the bearing (18).

6. A variable guide vane hydraulic clutch according to claim 4, characterized in that: A support shaft 1 (10) is arranged inside the input impeller shell (8), and one end of the input end blade (9) away from the input impeller shell (8) is connected to the outer periphery of the support shaft 1 (10). A support shaft 2 (14) is arranged inside the output impeller shell (12), and one end of the output end blade (13) away from the output impeller shell (12) is connected to the outer periphery of the support shaft 2 (14). Support ends (24) are arranged at both ends of the central shaft (15), and the support shaft 1 (10) and the support shaft 2 (14) are respectively rotatably connected to the support ends (24) at both ends of the central shaft (15).

7. The variable guide vane hydraulic clutch according to claim 1, characterized in that: The relatively close ends of the input end housing (1) and the output end housing (2) are both provided with side plates (6), and the connecting ring (3) is provided with a connecting plate (5), and the connecting plate (5) and the side plate (6) are connected.

Citation Information

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