LED bulb with glass tube

By using glass tubes to encapsulate LED lamp beads and using glue plugs and metal wire designs, the safety problems caused by high temperature of tungsten filament bulbs are solved, and the safety improvement and environmental protection and energy saving are achieved, simplifying the assembly process.

CN222256175UActive Publication Date: 2024-12-27DONGGUAN JIEYI ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202420015183.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-04
Publication Date
2024-12-27
Estimated Expiration
2034-01-04

AI Technical Summary

Technical Problem

The existing tungsten filament light bulbs cause changes in the conductivity of the glass shell due to high temperature, which reduces safety, and is highly energy-consuming and not environmentally friendly.

Method used

The glass tube is used to encapsulate LED lamp beads instead of tungsten wire, and the design of glue plugs and metal wires is used to achieve rapid fixation and electrical connection of glass tubes, improving safety and production efficiency.

Benefits of technology

Improves the safety and service life of the bulb, realizes energy-saving, environmentally friendly and low-cost lighting solutions, while simplifying the assembly process and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of lamps, and discloses an LED bulb with a glass tube, which comprises a lamp holder, an outer bulb shell and a lamp wick structure. The lamp holder is fixedly connected with the outer bulb shell; the lamp wick structure comprises a rubber plug, a glass tube and an LED lamp bead, the rubber plug is tightly assembled with the inner side of the opening part of the outer bulb shell, and a mounting hole is further formed in the middle of the rubber plug; the glass tube is hollow, and the glass tube is accommodated in the mounting hole and extends into the outer bulb shell; the LED lamp bead is sealed and packaged in the glass tube, and the LED lamp bead is electrically connected with a first metal wire and a second metal wire; the utility model has the advantages that: 1, the LED lamp bead is adopted to replace a tungsten filament to be hermetically packaged in the glass tube, so that the traditional tungsten filament lamp bulb can be simulated, the safety can be improved, and the service life of the lamp bulb can be prolonged; 2, the whole structure is simple, environment-friendly, energy-saving and low in cost; and 3, the bulb is convenient and fast to assemble, and the production efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of lamps, in particular to an LED bulb with a glass tube. Background Art

[0002] As a lighting device, light bulbs provide great convenience for human life and production, and have become one of the indispensable objects for human survival.

[0003] Existing tungsten filament bulbs usually include a glass shell and multiple tungsten filaments encapsulated inside the glass shell. When the power is turned on, the current flows through the tungsten filaments and the tungsten filaments are affected by the resistance and quickly heat up. When the luminous temperature is reached, the tungsten filaments are heated and emit light. High temperature is the principle of tungsten filament luminescence, but high temperature will also cause the conductivity of the glass shell to change. When the tungsten filaments are heated at high temperatures, the glass shell easily becomes a conductor, causing the safety of the bulb to plummet. In addition, tungsten filament bulbs have the disadvantages of serious energy consumption and environmental pollution. In view of this, the inventor has made a new invention. Utility Model Content

[0004] The utility model aims to provide an LED light bulb with a glass tube, which has the characteristics of high safety performance, in view of the deficiencies in the prior art.

[0005] To achieve the above-mentioned purpose, the utility model is an LED light bulb with a glass tube, comprising a lamp holder, an outer bulb and a wick structure; the lamp holder is fixedly connected to the outer bulb; the wick structure comprises a rubber plug, a glass tube and an LED lamp bead, the rubber plug is tightly assembled with the inner side of the mouth of the outer bulb, and a mounting hole is also provided in the middle of the rubber plug; the glass tube is hollow, the glass tube is accommodated in the mounting hole and extends into the inner part of the outer bulb; the LED lamp bead is sealed in the glass tube, and the LED lamp bead is electrically connected to a first metal wire and a second metal wire, and the other ends of the first metal wire and the second metal wire both extend out of the glass tube and are electrically connected to the lamp holder.

[0006] Preferably, the bottom end of the rubber plug is provided with a flange for use with the mouth of the outer bulb.

[0007] Preferably, an end plate is provided at the lower end of the mounting hole, and the end plate is provided with a first wire-accommodating hole and a second wire-accommodating hole for the metal wire to pass through.

[0008] Preferably, the rubber plug is formed of a soft rubber material, and the first wire-accommodating hole and the second wire-accommodating hole are both blind holes.

[0009] Preferably, a protrusion is provided between the first wire accommodating hole and the second wire accommodating hole, and the protrusion is integrally injection-molded with the end plate.

[0010] Preferably, a first wire accommodating groove is provided on a side of the first wire accommodating hole away from the second wire accommodating hole, and a second wire accommodating groove is provided on a side of the second wire accommodating hole away from the first wire accommodating hole.

[0011] Preferably, fixing beads for fixing and separating the first metal wire and the second metal wire are integrally formed inside the glass tube.

[0012] Beneficial effects: Compared with the prior art, the utility model is an LED bulb with a glass tube, which has the following advantages: 1. LED lamp beads are used instead of tungsten filaments and are sealed inside the glass tube, which can not only simulate traditional tungsten filament bulbs, but also improve safety and extend the service life of the bulb; 2. The overall structure is simple, environmentally friendly, energy-saving and low-cost; 3. The bulb is easy and quick to assemble, and the production efficiency is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0014] Figure 2 This is a schematic diagram of the wick structure of the utility model.

[0015] Figure 3 This is a schematic diagram of the glass tube structure of the utility model.

[0016] Figure 4 This is a schematic diagram of the rubber plug structure of the utility model.

[0017] Figure 5 This is a schematic diagram of the rubber plug end plate structure of the utility model.

[0018] Reference numerals include:

[0019] Lamp holder--1, outer bulb--2, wick structure--3, rubber plug--31, mounting hole--311, flange--312, end plate--313, first wire-accommodating hole--314, second wire-accommodating hole--315, protrusion--316, first wire-accommodating groove--317, second wire-accommodating groove--318, glass tube--32, fixing bead--321, LED lamp bead--33, first metal wire--331, second metal wire--332. DETAILED DESCRIPTION

[0020] The following is combined with Figures 1 to 5 The utility model is described in detail.

[0021] The utility model discloses an LED light bulb with a glass tube, comprising a lamp holder 1, an outer bulb shell 2 and a wick structure 3; the lamp holder 1 is fixedly connected to the outer bulb shell 2; the wick structure 3 comprises a rubber plug 31, a glass tube 32 and an LED lamp bead 33, the rubber plug 31 is tightly assembled with the inner side of the mouth of the outer bulb shell 2, and a mounting hole 311 is further provided in the middle of the rubber plug 31; the glass tube 32 is hollow, and the glass tube 32 is accommodated in the mounting hole 311 and extends into the inner part of the outer bulb shell 2; the LED lamp bead 33 is sealed in the glass tube 32, and the LED lamp bead 33 is electrically connected to a first metal wire 331 and a second metal wire 332, and the other ends of the first metal wire 331 and the second metal wire 332 both extend out of the glass tube 32 and are electrically connected to the lamp holder 1.

[0022] The utility model improves the wick structure 3 of the light bulb, replaces the tungsten filament inside the glass tube 32 with a more energy-saving and environmentally friendly LED lamp bead 33, so that the light bulb does not generate a lot of heat during use, thereby improving the safety of the light bulb during use. At the same time, an outer bulb shell 2 and a lamp holder 1 are sleeved on the outside of the glass tube 32 to further protect the glass tube 32 and effectively extend its service life. Secondly, the mounting hole 311 in the middle of the rubber plug 31 can be used to quickly fix and assemble the glass tube 32, so that the production efficiency of the light bulb is significantly improved.

[0023] Preferably, the bottom of the rubber plug 31 is provided with a flange 312 for use with the mouth of the outer bulb 2. The flange 312 extends from the bottom of the rubber plug 31 to abut against the mouth of the outer bulb 2, effectively preventing the rubber plug 31 from falling directly into the inner part of the outer bulb 2 due to excessive force during automated assembly.

[0024] In the present technical solution, the mounting hole 311 can be a through hole with openings at both ends, but after the glass tube 32 is assembled into the mounting hole 311, the glass tube 32 is easily over-assembled or not assembled in place, resulting in an increase in the defective rate of the bulb. For this reason, the inventors have arranged an end plate 313 at the lower end of the mounting hole 311, and the end plate 313 is provided with a first wire-accommodating hole 314 and a second wire-accommodating hole 315 for the metal wire to pass through. When the glass tube 32 abuts against the end plate 313, it indicates that the glass tube 32 is assembled in place, and at the same time, the end plate 313 can cooperate with the flange 312 to further seal the mouth of the outer bulb 2, thereby improving the waterproof performance of the bulb.

[0025] Preferably, the rubber plug 31 is formed of a soft rubber material, and the first wire-accommodating hole 314 and the second wire-accommodating hole 315 are both blind holes. When the first metal wire 331 and the second metal wire 332 pierce the blind holes, the blind holes can also play a role in fixing the metal wires.

[0026] To further improve the technical solution, a protrusion 316 is provided between the first wire-accommodating hole 314 and the second wire-accommodating hole 315. After the first metal wire 331 and the second metal wire 332 extend out of the wire-accommodating hole, the protrusion 316 is used to separate the first metal wire 331 and the second metal wire 332 to prevent the two from touching and short-circuiting. To simplify the molding process, the protrusion 316 is integrally injection-molded with the end plate 313.

[0027] As another embodiment, a first wire accommodating groove 317 is provided on a side of the first wire accommodating hole 314 away from the second wire accommodating hole 315, and a second wire accommodating groove 318 is provided on a side of the second wire accommodating hole 315 away from the first wire accommodating hole 314. The first metal wire 331 and the second metal wire 332 can pass through the rubber plug 31 along the directions of the wire accommodating grooves on both sides and connect to the lamp holder 1.

[0028] As another example, Figure 2 As shown, the glass tube 32 has a fixing bead 321 integrally formed inside. When the first metal wire 331 and the second metal wire 332 pass through the fixing bead 321, the fixing beads 321 fix the metal wires and the fixing metal wires are supported and separated, so that they will not touch each other easily and cause a short circuit.

[0029] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.

Claims

1. An LED bulb with a glass tube, characterized in that: The invention comprises a lamp holder (1), an outer bulb (2) and a wick structure (3); the lamp holder (1) is fixedly connected to the outer bulb (2); the wick structure (3) comprises a rubber plug (31), a glass tube (32) and an LED lamp bead (33); the rubber plug (31) is tightly assembled with the inner side of the mouth of the outer bulb (2); a mounting hole (311) is also arranged in the middle of the rubber plug (31); the glass tube (32) is hollow, the glass tube (32) is accommodated in the mounting hole (311) and extends into the inner part of the outer bulb (2); the LED lamp bead (33) is sealed inside the glass tube (32), and the LED lamp bead (33) is electrically connected to a first metal wire (331) and a second metal wire (332); the other ends of the first metal wire (331) and the second metal wire (332) both extend out of the glass tube (32) and are electrically connected to the lamp holder (1).

2. The LED bulb with a glass tube according to claim 1, characterized in that: The bottom end of the rubber plug (31) is provided with a flange (312) for use in conjunction with the mouth of the outer bulb (2).

3. The LED bulb with a glass tube according to claim 1, characterized in that: An end plate (313) is provided at the lower end of the mounting hole (311), and the end plate (313) is provided with a first wire accommodating hole (314) and a second wire accommodating hole (315) for metal wires to pass through.

4. The LED bulb with a glass tube according to claim 3, characterized in that: The rubber plug (31) is formed of a soft rubber material, and the first wire-accommodating hole (314) and the second wire-accommodating hole (315) are both blind holes.

5. The LED bulb with a glass tube according to claim 4, characterized in that: A protruding portion (316) is provided between the first wire-accommodating hole (314) and the second wire-accommodating hole (315), and the protruding portion (316) and the end plate (313) are integrally injection-molded.

6. The LED bulb with a glass tube according to claim 3, characterized in that: A first wire accommodating groove (317) is provided on a side of the first wire accommodating hole (314) away from the second wire accommodating hole (315), and a second wire accommodating groove (318) is provided on a side of the second wire accommodating hole (315) away from the first wire accommodating hole (314).

7. The LED bulb with a glass tube according to any one of claims 1 to 6, characterized in that: A fixing bead (321) for fixing and separating the first metal wire (331) and the second metal wire (332) is integrally formed inside the glass tube (32).