Non-equidistant lamp bead arrangement structure of stage lamp module

By adopting a non-isometric lamp bead arrangement structure in the stage lamp module, the problems of heat concentration and low light efficiency caused by isometric lamp bead arrangement are solved, and higher light efficiency and heat dissipation effect are achieved, while reducing processing Difficulty and cost.

CN222256293UActive Publication Date: 2024-12-27DONGGUAN GUANGYU OPTOELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202420656014.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-01
Publication Date
2024-12-27
Estimated Expiration
2034-04-01

AI Technical Summary

Technical Problem

The isometric arrangement of lamp beads in the existing stage lamp modules leads to excessive heat concentration, accelerated light attenuation, increased processing difficulty and cost, and the optical parts have a large and low efficiency in light collection angle, making it difficult to take into account both heat dissipation and light efficiency.

Method used

Using a non-equidistant lamp bead arrangement structure, the position of the lamp beads is adjusted on the LED substrate to increase the light collection efficiency of the optical parts. The spacing between adjacent lamp beads on any coaxial line gradually decreases from the center outward, and follows the temperature rise. Change incremental pattern, optimize the spacing between lamp beads and optical parts layout.

Benefits of technology

It improves the light efficiency and heat dissipation effect of the lamp beads, reduces the processing difficulty and cost of the supporting kits, and improves the overall efficiency of the module.

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Abstract

The utility model discloses a non-equidistant lamp bead arrangement structure of a stage lamp module. The non-equidistant lamp bead arrangement structure comprises a substrate, a shell and lamp beads. An optical part for receiving light is fixed on the shell; the lamp bead chips are regularly arranged and welded on the substrate; the shell is installed on the substrate, the optical piece corresponds to the position of the lamp bead chip on the substrate, and the distance between every two adjacent lamp beads on any coaxial line is continuously decreased from inside to outside. According to the utility model, after the arrangement of the lamp beads is adjusted, the edge lamp bead chips are close to the right center of the light emitting of the light source module according to the distance smaller than the equal distance, and the light received by the module is more than the light received by the same distance, so that the efficiency of the module is improved.
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Description

Technical Field

[0001] The utility model relates to a stage lamp, in particular to a non-equidistant lamp bead arrangement structure of a stage lamp module. Background Art

[0002] The optical efficiency of the module is the core performance indicator of the parameter. High efficiency is the goal that the enterprise pursues from beginning to end and is also the core competitiveness of the enterprise. Figure 1-Figure 2 As shown, the current module design is that the lamp beads are arranged equidistantly. In the LED substrate, the closer the lamp beads are to the center, the higher the luminous efficiency.

[0003] However, the distance between the lamp beads is too small, and the heat is too concentrated, which will increase the speed of lamp bead light attenuation and even damage the lamp beads. Secondly, the small distance between the lamp beads will increase the difficulty and even cost of processing the five matching optical components. Thirdly, the distance between the lamp beads is large, and the optical components built into the module have a large light receiving angle and low efficiency. Therefore, a new lamp bead arrangement method is very important to ensure heat dissipation and light efficiency while reducing the difficulty and cost of processing matching parts. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a non-equidistant lamp bead arrangement structure of a stage light module, improve the light efficiency of the module, and adjust the position of the lamp bead arrangement on the LED substrate to increase the light collection efficiency of the optical component.

[0005] The non-equidistant lamp bead arrangement structure of the stage light module of the utility model is realized by the following technical scheme: comprising a substrate, a housing, lamp beads, and optical parts;

[0006] The housing is fixed with an optical module, and the lamp chips are arranged regularly and welded on the substrate; the housing is mounted on the substrate, and the built-in optical components of the housing correspond to the positions of the lamp chips on the substrate;

[0007] The distance between adjacent lamp beads on any coaxial line decreases from the inside to the outside.

[0008] As a preferred technical solution, the distance between adjacent lamp beads is denoted as L. The central lamp bead is taken as the starting lamp bead, and the lamp beads are arranged from the inside to the outside in the coaxial direction in a manner such that the distance between adjacent lamp beads continuously decreases.

[0009] As a preferred technical solution, it is assumed that the temperature rise change between each adjacent lamp bead extending from the central lamp bead to the outside in any coaxial direction follows a certain increasing law, that is, the temperature rise difference between any adjacent lamp bead is 2.5 times the temperature rise increase of the previous lamp bead, which is formally expressed as T n+1 =T n +2.5 n , where T nis the temperature rise change value of the nth lamp bead, and n is the lamp bead number from the center lamp bead outward.

[0010] The beneficial effects of the utility model are as follows: the utility model is that the collimated light of the lamp bead in the middle and the light with a large collimation angle are easier to collect and the light collecting efficiency is high; the lamp beads at the edge have a large light collimation angle and are easily blocked by the shell; the second is that the edge lamp beads have a large light collecting angle and it is difficult to gather the light. After adjusting the arrangement of the lamp beads, the edge lamp bead chips are closer to the center of the light source module at a distance less than the equidistant distance, and the module will collect more light than the same equidistant light, thereby improving the efficiency of the module. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0012] Figure 1 A schematic diagram of light distribution in the prior art;

[0013] Figure 2 This is a schematic diagram of the arrangement structure of lamp beads in the prior art;

[0014] Figure 3 This is a schematic diagram of light distribution of the utility model;

[0015] Figure 4 This is a schematic diagram of the lamp bead arrangement structure of the utility model;

[0016] Figure 5-Figure 8 This is a schematic diagram of other lamp bead arrangements of the present utility model.

[0017] Reference numerals

[0018] 1. Substrate; 2. Shell; 3. Lamp beads; 4. Optical parts. DETAILED DESCRIPTION

[0019] All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and / or steps, can be combined in any manner.

[0020] like Figure 3 — Figure 4 As shown, a non-equidistant lamp bead arrangement structure of a stage light module of the utility model includes a substrate 1, a housing 2, lamp beads 3 and an optical component 4;

[0021] The housing 2 is fixed with an optical module, and the lamp beads 3 are arranged regularly on the substrate 1; the housing 2 is mounted on the substrate 1, and the optical module corresponds to the position of the lamp beads 3 on the substrate 1.

[0022] Wherein, L represents the spacing in mm, T represents the temperature rise in °C, and E represents the efficiency.

[0023] Among them, the original spacing L1=L2=L3=L4 is changed to the arrangement distance of the lamp beads 3 on the coaxial line being L1 (unchanged)>L2>L3>L4.

[0024] The original temperature rise T1=T2+2=T3+4=T4+6 (T1 is the highest temperature point of the product) changes to T1(+1)=T2+2.5=T3+4.5=T4+6.5.

[0025] Therefore, the original efficiency E=(E1+E2+E3+E4) / 4=e changes to E=(E1+E2+E3+E4) / 4=e+(2~5)%.

[0026] From the above conclusions, it can be seen that when the temperature Tcmax increases by 1°C, the efficiency can be improved by 2 to 5 percentage points (in other words, when the temperature increment is acceptable, the efficiency is significantly improved).

[0027] like Figure 5 and Figure 8 As shown, the utility model also has the following arrangement methods, for example: non-equidistant hexagonal arrangement, non-equidistant circular arrangement, equidistant and non-equidistant hexagonal arrangement with the lamp beads farthest from the center close to the center, and non-equidistant circular arrangement with the lamp beads with large spacing in the middle close to the center.

[0028] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope defined in the claims.

Claims

1. A non-equidistant lamp bead arrangement structure of a stage light module, characterized in that: It comprises a substrate (1), a housing (2) and a lamp bead (3); An optical module is fixed on the housing (2), and the lamp beads (3) are arranged on the base plate (1) in a regular pattern; The housing (2) is mounted on the substrate (1), and the optical module corresponds to the position of the lamp beads (3) on the substrate (1); The distance between adjacent lamp beads on any coaxial line decreases from the inside to the outside.

2. The non-equidistant lamp bead arrangement structure of the stage light module according to claim 1, characterized in that: The distance between adjacent lamp beads is recorded as L. The central lamp bead is taken as the starting lamp bead, and the lamp beads are arranged from the inside to the outside in the coaxial direction in a manner in which the distance between adjacent lamp beads is continuously reduced.

3. The non-equidistant lamp bead arrangement structure of the stage light module according to claim 2, characterized in that: The temperature rise of each adjacent lamp bead extending from the center lamp bead to the outside follows a certain increasing rule. That is, the temperature rise difference of any adjacent lamp bead is 2.5 times the temperature rise of the previous lamp bead, which is formally expressed as T n+1 =T n +2.5 n , where T n is the temperature rise change value of the nth lamp bead, and n is the lamp bead number from the center lamp bead outward.