Incinerator torch head with filtering function

By introducing a quick disassembly mechanism and magnetic connection into the incinerator torch head, combined with the gas hose and annular flame spouting port design, the problems of difficulty in disassembly and inconvenient maintenance of traditional torch heads are solved, rapid disassembly and efficient combustion are achieved, and maintenance costs are reduced and downtime.

CN222256620UActive Publication Date: 2024-12-27JIANGSU PROCESS METAL EQUIP CO LTD
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Patent Information

Application Number
CN202421062329.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2024-12-27
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

Traditional incinerator torch heads with filtering function are difficult to disassemble and inconvenient maintenance, resulting in high maintenance costs and long downtime.

Method used

A incinerator torch head including a base, exhaust pipe and quick disassembly mechanism is designed. The magnetic connection between the magnetic block and the electromagnet is achieved to achieve a rapid disassembly connection between the mounting ring and the combustion chamber, and through the gas hose and annular flame spitting port. Design improves combustion efficiency and flexibility.

Benefits of technology

Simplifies the disassembly and maintenance process of the torch head, reduces maintenance costs and downtime, and improves combustion efficiency and exhaust gas treatment effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an incinerator torch head with a filtering function, and relates to the field of waste gas combustion equipment. The gas stove comprises the base and the waste gas pipe, the combustion chamber is arranged in the waste gas pipe, the mounting ring is detachably connected to the inner wall of the combustion chamber through the quick release mechanism, the quick release mechanism is arranged, and two magnetic attraction blocks are arranged in a mirror image mode so that better balance and stability can be provided; when the mounting ring is connected with the inner wall of the combustion chamber through a quick release mechanism, the symmetrical layout contributes to uniform distribution of force and reduction of potential vibration or stress concentration caused by imbalance, and the magnetic attraction blocks arranged in a mirror image mode can be quickly aligned with the electromagnets on the sliding ring, so that the mounting and dismounting processes are accelerated, and the mounting efficiency is improved. An operator does not need to spend too much time to adjust the position, only the mounting ring needs to be pushed in place, the magnetic attraction block can be automatically aligned to and connected with the electromagnet, and when the torch head needs to be maintained or replaced, the magnetic attraction block arranged in a mirror image mode enables the whole process to be simpler and more convenient.
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Description

Technical Field

[0001] The utility model relates to the field of waste gas combustion equipment, in particular to an incinerator torch head with a filtering function. Background Art

[0002] The incinerator flare head is an important component of the incinerator. It is located at the top or a specific position of the incinerator. Its main function is to carry out secondary combustion of the incompletely burned waste gas and combustible gas in the incinerator to ensure that the waste gas and combustible gas are completely burned and reduce the emission of harmful substances.

[0003] Existing incinerator flare heads with filtering functions are usually fixed by fixed connection or welding when installed inside the combustion chamber. Therefore, when the incinerator flare head malfunctions again, due to the limitation of difficult disassembly and assembly, the traditional flare head may require more work and expenses when it needs to be repaired or replaced, and it takes more time and manpower, increasing maintenance costs and downtime. In order to further improve the disassembly speed of the flare head, when designing the incinerator flare head with filtering function, it is necessary to provide a novel quick-disassembly mechanism to improve the overall disassembly speed and further improve the overall practicality. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide an incinerator torch head with a filtering function to solve the technical problems that the traditional incinerator torch head with a filtering function is difficult to disassemble and inconvenient to repair.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an incinerator torch head with filtering function, comprising a base and an exhaust pipe, wherein a combustion chamber is arranged inside the exhaust pipe, and an inner wall of the combustion chamber is detachably connected with a mounting ring through a quick-release mechanism, and a torch head and an ignition head are fixedly connected to one side of the mounting ring;

[0006] The quick release mechanism includes a slide groove, and magnetic blocks are arranged on both sides of the mounting ring, and the magnetic blocks are engaged and slidably moved with the slide groove;

[0007] A sliding ring is arranged on the outside of the exhaust pipe, electromagnets are arranged at both ends of the sliding ring, the electromagnets are magnetically connected to the magnetic suction block, a pulley is arranged at the bottom of the sliding ring, and the pulley is slidably connected to the exhaust pipe.

[0008] By adopting the above technical solution and through the combined design of the base and the exhaust pipe, a stable basic support is provided for the entire flare head system, ensuring the stability of the flare head during the combustion process.

[0009] Furthermore, two magnetic blocks are provided, and the two magnetic blocks are mirror-arranged along the central axis of the exhaust pipe.

[0010] By adopting the above technical solution, the two magnetic blocks are mirror-set along the central axis of the exhaust pipe, providing a uniform and stable magnetic adsorption force and enhancing the connection firmness between the mounting ring and the combustion chamber.

[0011] Furthermore, a gas hose is provided at the bottom of the flare head, and the gas hose is used to transport the gas and to conveniently extract it.

[0012] By adopting the above technical solution, the gas hose provides a flexible gas supply to the flare head, ensuring the normal combustion of the flare head at different positions and angles.

[0013] Furthermore, the torch heads are provided in two groups, and the two groups of torch heads slide in parallel along the slide groove.

[0014] By adopting the above technical solution, the two groups of torch heads slide in parallel along the slide groove, and the position and spacing of the torch heads can be flexibly adjusted according to combustion requirements, thereby optimizing the combustion effect.

[0015] Furthermore, a plurality of flare ports are provided on the flare head, and the flare ports are arranged equidistantly in a circular array.

[0016] By adopting the above technical solution, the annular array design of multiple flame nozzles achieves more uniform heat distribution and more efficient combustion, thereby improving the exhaust gas treatment efficiency.

[0017] Furthermore, a chimney is provided at the top rear end of the exhaust pipe, and a fixing frame is provided on the outer side of the chimney.

[0018] By adopting the above technical solution, the design of the chimney helps to smoothly discharge the smoke generated by combustion into the atmosphere, avoiding the accumulation of smoke in the incinerator.

[0019] Furthermore, the fixing frame is fixedly connected to the base, and the fixing frame is used to fix the chimney.

[0020] By adopting the above technical solution, the fixed connection between the fixing frame and the base enhances the structural stability of the entire flare head system and reduces shaking or tilting caused by external factors such as wind.

[0021] Furthermore, one side of the exhaust pipe is detachably connected to a side cover via a flange ring, and one side of the side cover is provided with an air blower port, which is used to be connected to an external blower.

[0022] By adopting the above technical solution, the side cover is detachably connected to the exhaust pipe through the flange ring, which facilitates regular inspection and cleaning of the inside of the exhaust pipe.

[0023] Furthermore, a waste gas conduit is provided at the top of the tuyere, a filter screen is provided inside the waste gas conduit, and the waste gas conduit is connected to an external incinerator.

[0024] By adopting the above technical solution, the waste gas duct introduces the waste gas from the external incinerator into the waste gas pipe for centralized treatment, thereby improving the efficiency and effect of waste gas treatment.

[0025] Furthermore, two exhaust gas conduits are provided, and the two exhaust gas conduits are mirror-imaged along the central axis of the exhaust gas pipe.

[0026] By adopting the above technical solution, the two exhaust gas ducts are mirror-imaged along the central axis of the exhaust gas pipe, thereby achieving balanced introduction of exhaust gas and avoiding the problem of excessive load on a single duct.

[0027] In summary, the utility model mainly has the following beneficial effects:

[0028] 1. The utility model provides a quick-release mechanism in which two magnetic blocks are arranged in a mirror image to provide better balance and stability. When the mounting ring is connected to the inner wall of the combustion chamber through the quick-release mechanism, this symmetrical layout helps to evenly distribute the force and reduce potential vibration or stress concentration caused by imbalance. The mirror-image magnetic blocks can quickly align with the electromagnets on the sliding ring, thereby speeding up the installation and removal process. Operators do not need to spend too much time adjusting the position. They only need to push the mounting ring into place, and the magnetic blocks will automatically align and connect with the electromagnets. When the torch head needs to be maintained or replaced, the mirror-image magnetic blocks make the whole process easier. The operator can quickly disconnect the magnetic connection between the electromagnet and the magnetic block, and then easily slide out the mounting ring and the torch head along the slide groove;

[0029] 2. The utility model provides a gas hose. When the mounting ring is connected or disconnected with the inner wall of the combustion chamber through a quick-release mechanism, the gas hose can be easily installed or removed. This design simplifies the replacement process of the flare head, reduces downtime and maintenance costs, and the flexibility of the gas hose allows the flare head to adjust its position or angle within a certain range, which is very useful for adapting to different combustion requirements or exhaust gas treatment scenarios. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0031] Figure 2 It is a top view of the three-dimensional structure of the utility model;

[0032] Figure 3 It is a schematic diagram of the front cross-sectional three-dimensional structure of the utility model;

[0033] Figure 4It is a schematic diagram of the side cross-sectional three-dimensional structure of the utility model.

[0034] In the figure: 1. base; 2. exhaust pipe; 3. fixing frame; 4. chimney; 5. side cover; 6. exhaust duct; 7. flange ring; 8. combustion chamber; 9. quick release mechanism; 901. slide groove; 902. magnetic block; 903. sliding ring; 904. electromagnet; 905. pulley; 10. mounting ring; 11. torch head; 12. ignition head; 13. gas hose; 14. tuyere. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0036] The following describes an embodiment of the utility model based on its overall structure. Embodiment 1:

[0037] An incinerator torch head with filtering function, such as Figure 1-Figure 4 As shown, it includes a base 1 and an exhaust pipe 2. A combustion chamber 8 is arranged inside the exhaust pipe 2. The inner wall of the combustion chamber 8 is detachably connected with a mounting ring 10 through a quick-release mechanism 9. A flare head 11 and an ignition head 12 are fixedly connected to one side of the mounting ring 10. The quick-release mechanism 9 includes a slide groove 901. Magnetic blocks 902 are arranged on both sides of the mounting ring 10. The magnetic blocks 902 engage and slide with the slide groove 901. A sliding ring 903 is arranged on the outer side of the exhaust pipe 2. Electromagnets 904 are arranged at both ends of the sliding ring 903. The electromagnets 904 are magnetically connected with the magnetic blocks 902. A pulley 905 is arranged at the bottom of the sliding ring 903. The pulley 905 is slidably connected with the exhaust pipe 2. The combustion chamber 8 is connected to the mounting ring 10 through the quick-release mechanism 9, so that the flare head can be quickly installed and disassembled, which is convenient for daily maintenance and replacement.

[0038] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 There are two magnetic blocks 902, and the two magnetic blocks 902 are mirror-imaged along the central axis of the exhaust pipe 2. The mirror-image design simplifies the alignment steps during the installation process, improves the installation efficiency, and reduces the possibility of operational errors. Embodiment 2:

[0039] See also Figure 1 , Figure 2 , Figure 3 , Figure 4A gas hose 13 is provided at the bottom of the flare head 11. The gas hose 13 is used to transport the gas and is conveniently withdrawn. When the flare head needs to be replaced or repaired, the design of the gas hose 13 makes it easy to disconnect and reconnect the gas supply line, simplifying the maintenance process.

[0040] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 There are two groups of flare heads 11, and the two groups of flare heads 11 slide in parallel along the slide groove 901. The parallel sliding design facilitates independent maintenance or replacement of a single flare head without the need to disassemble the entire flare head system, thereby reducing maintenance costs.

[0041] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 There are multiple flare ports on the flare head 11, and the flare ports are evenly arranged in a circular array. The evenly arranged flare ports ensure that each flare port can obtain sufficient gas supply, avoiding the problem of uneven combustion or gas waste.

[0042] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 A chimney 4 is arranged at the top rear end of the exhaust pipe 2, and a fixing frame 3 is arranged on the outside of the chimney 4. The fixing frame 3 provides a stable support for the chimney 4, ensuring the safety and stability of the chimney during long-term use.

[0043] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 The fixing frame 3 is fixedly connected to the base 1, and the fixing frame 3 is used to fix the chimney 4. This connection method simplifies the installation steps of the flare head system and reduces the installation difficulty and cost.

[0044] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 One side of the exhaust pipe 2 is detachably connected to a side cover 5 through a flange ring 7. One side of the side cover 5 is provided with an air blast port 14, which is used to be connected to an external blower. The air blast port 14 provides the incinerator with necessary oxygen supply, promotes the full combustion of the exhaust gas, and improves the exhaust gas treatment efficiency.

[0045] See also Figure 1 , Figure 2 , Figure 3 , Figure 4An exhaust gas duct 6 is arranged at the top of the tuyere 14, and a filter is arranged inside the exhaust gas duct 6. The exhaust gas duct 6 is connected with the external incinerator. The design of the internal filter effectively filters the particulate matter and harmful substances in the exhaust gas, protecting the flare head and the combustion chamber from pollution and damage.

[0046] See also Figure 1 , Figure 2 , Figure 3 , Figure 4 There are two exhaust gas ducts 6, and the two exhaust gas ducts 6 are mirror-arranged along the central axis of the exhaust gas pipe 2. The mirror-arrangement improves the redundancy and reliability of the entire exhaust gas treatment system. Even if one duct fails, the other duct can continue to work.

[0047] The implementation principle of the utility model is as follows: first, the base 1 needs to be placed at a predetermined position and ensured to be horizontally stable, and the exhaust pipe 2 is vertically installed on the base 1 and ensured to be stable, and then the chimney 4 is placed on the top rear end of the exhaust pipe 2 and the chimney 4 is fixedly connected to the base 1 using a fixing frame 3 to ensure that the chimney is stable;

[0048] Subsequently, the flare head 11 and the ignition head 12 are fixedly connected to the mounting ring 10, and the mounting ring 10 is connected to the inner wall of the combustion chamber 8 using the quick release mechanism 9, ensuring that the magnetic block 902 and the slide groove 901 are engaged and slidable, and then the side cover 5 is disassembled and connected to one side of the exhaust pipe 2 using the flange ring 7;

[0049] After long-term use, when it is found that the torch head 11 needs to be repaired, it is only necessary to ensure that the electromagnet 904 is magnetically connected to the magnetic suction block 902, and then the mounting ring 10 can be effectively removed by sliding the mounting ring 10, thereby improving the overall disassembly speed.

[0050] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0051] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. An incinerator torch head with filtering function, characterized in that: It comprises a base (1) and an exhaust pipe (2), wherein a combustion chamber (8) is arranged inside the exhaust pipe (2), an inner wall of the combustion chamber (8) is detachably connected to a mounting ring (10) via a quick-release mechanism (9), and a flare head (11) and an ignition head (12) are fixedly connected to one side of the mounting ring (10); The quick-release mechanism (9) comprises a slide groove (901), and magnetic blocks (902) are provided on both sides of the mounting ring (10), and the magnetic blocks (902) are engaged and slidably moved with the slide groove (901); A sliding ring (903) is arranged on the outside of the exhaust pipe (2), electromagnets (904) are arranged at both ends of the sliding ring (903), the electromagnets (904) are magnetically connected to the magnetic attraction block (902), and a pulley (905) is arranged at the bottom of the sliding ring (903), and the pulley (905) is slidably connected to the exhaust pipe (2).

2. The incinerator torch head with filtering function according to claim 1, characterized in that: Two magnetic blocks (902) are provided, and the two magnetic blocks (902) are arranged in a mirror-like manner along the central axis of the exhaust pipe (2).

3. The incinerator torch head with filtering function according to claim 1, characterized in that: A gas hose (13) is provided at the bottom of the flare head (11), and the gas hose (13) is used to transport gas and to facilitate extraction.

4. The incinerator torch head with filtering function according to claim 1, characterized in that: The torch heads (11) are provided in two groups, and the two groups of torch heads (11) slide in parallel along the slide groove (901).

5. The incinerator torch head with filtering function according to claim 1, characterized in that: A plurality of flare ports are provided on the flare head (11), and the flare ports are arranged equidistantly in a circular array.

6. The incinerator torch head with filtering function according to claim 1, characterized in that: A chimney (4) is provided at the top rear end of the exhaust pipe (2), and a fixing frame (3) is provided on the outside of the chimney (4).

7. The incinerator torch head with filtering function according to claim 6, characterized in that: The fixing frame (3) is fixedly connected to the base (1), and the fixing frame (3) is used to fix the chimney (4).

8. The incinerator torch head with filtering function according to claim 1, characterized in that: One side of the exhaust pipe (2) is detachably connected to a side cover (5) via a flange ring (7), and one side of the side cover (5) is provided with an air blower (14), and the air blower (14) is used to be connected to an external blower.

9. The incinerator torch head with filtering function according to claim 8, characterized in that: An exhaust gas conduit (6) is provided at the top of the tuyere (14), a filter screen is provided inside the exhaust gas conduit (6), and the exhaust gas conduit (6) is connected to an external incinerator.

10. The incinerator torch head with filtering function according to claim 9, characterized in that: Two exhaust gas ducts (6) are provided, and the two exhaust gas ducts (6) are arranged in a mirror-like manner along the central axis of the exhaust gas pipe (2).