Furnace pipe for heat treatment furnace
By installing a multi-layer nanoaerogel insulation layer around the heat treatment furnace gallbladder and strengthening protection, the problem of insufficient insulation effect in the prior art is solved, the heat treatment efficiency is improved and the service life of the insulation layer is extended.
Patent Information
- Application Number
- CN202420781938.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-16
AI Technical Summary
The insulation effect of existing heat treatment furnace gallbladders is insufficient, resulting in external cold air directly contacting the surface of the furnace gallbladder, causing heat loss and reducing heat treatment efficiency.
Multiple layers of thermal insulation are installed around the furnace gallbladder main body and fixed by installation mechanism and protective mechanism. Nanoaerogel is used as the thermal insulation material to prevent cold air contact and damage to the thermal insulation layer.
It significantly improves the insulation effect of the furnace gallbladder, reduces heat loss, and extends the service life of the thermal insulation layer.
Smart Images

Figure CN222257671U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat treatment furnaces, in particular to a furnace core used for a heat treatment furnace. Background Art
[0002] A heat treatment furnace refers to an electric furnace or fuel furnace used for heat treatment of furnace charges. Commonly used heat treatment furnaces include box-type resistance furnaces, pit-type resistance furnaces, gas carburizing furnaces and salt bath furnaces. Continuous furnaces are usually used, and workpieces are continuously loaded from the loading door, passed through the furnace chamber, and continuously unloaded from the discharge door. The commonly used method of conveying in the furnace is to place the workpiece on a heat-resistant steel guide rail and transfer it with a step-by-step moving beam or push rod. In recent years, heat-resistant steel conveyor belts have gradually been used to transport materials.
[0003] Heat treatment furnace is an important equipment in the metal processing industry. The furnace core is its core component, and its thermal insulation performance directly affects the heat treatment effect and equipment energy consumption. The existing furnace core has only one layer of thermal insulation material inside, which makes the thermal insulation effect of the furnace core insufficient. The external cold air directly contacts the surface of the furnace core, which will cause heat loss and lead to low heat treatment efficiency. Utility Model Content
[0004] The utility model provides a furnace liner for a heat treatment furnace, wherein each heat insulation layer is installed around the furnace liner body through an installation mechanism, which can further increase the heat preservation effect of the furnace liner body, prevent external cold air from directly contacting the furnace liner surface, reduce heat loss, and protect the heat insulation layer through a protective mechanism to prevent the heat insulation layer from being easily damaged, thereby reducing the service life of the heat insulation layer.
[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a furnace for a heat treatment furnace, comprising:
[0006] A bottom plate having a furnace body;
[0007] There are four heat insulation layers, each of which is installed around the outer wall of the furnace body;
[0008] A plurality of mounting mechanisms are provided, each of which is arranged on the heat insulating layer, each of which comprises a mounting groove and a plurality of mounting components, each of which is opened on one side of the outer wall of the heat insulating layer, and each of which is equidistantly arranged in the mounting groove; and
[0009] The protective mechanism is arranged on the bottom plate.
[0010] Furthermore, the furnace body includes an outer shell, a heat-insulating layer and an inner shell. The inner shell is fixedly arranged on the top of the inner wall of the outer shell, and the heat-insulating layer is fixedly arranged between the outer shell and the inner shell.
[0011] Furthermore, each set of the installation components includes a limit frame and an L-shaped block, the limit frame is fixedly arranged on one side of the outer wall of the shell, the L-shaped block is fixedly arranged on one side of the inner wall of the installation groove, and the L-shaped block is slidably embedded in the inner wall of the limit frame.
[0012] Furthermore, the protective mechanism includes two placement rods and two protective shells, each of the placement rods is fixedly arranged on the top of the outer wall of the base plate, and each of the protective shells is installed between the two placement rods by bolts.
[0013] Furthermore, the material of each thermal insulation layer is nano aerogel.
[0014] Furthermore, connecting rods are fixedly provided on both sides of the outer wall of each of the heat insulation layers, and a slot is provided on one side of the outer wall of each of the connecting rods.
[0015] The utility model provides a furnace for heat treatment furnaces. The utility model has the following beneficial effects: the furnace for heat treatment furnaces can further increase the heat preservation effect of the furnace body by installing each heat insulation layer around the furnace body through an installation mechanism, prevent external cold air from directly contacting the furnace surface, reduce heat loss, and protect the heat insulation layer through a protection mechanism to prevent the heat insulation layer from being easily damaged and reduce the service life of the heat insulation layer. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional diagram of the utility model;
[0017] Figure 2 It is a cross-sectional view of the utility model;
[0018] Figure 3 It is a partial structural schematic diagram of the utility model;
[0019] Figure 4 For this utility model Figure 2 A magnified schematic diagram of point A in the middle.
[0020] In the figure: 1. bottom plate; 2. furnace body; 201. outer shell; 202. thermal insulation layer; 203. liner; 3. thermal insulation layer; 4. mounting mechanism; 401. mounting groove; 402. limit frame; 403. L-shaped block; 5. protective mechanism; 501. placement rod; 502. protective shell; 6. connecting rod; 7. slot. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 The utility model provides a technical solution: a furnace for a heat treatment furnace, comprising:
[0023] A bottom plate 1 is provided with a furnace body 2;
[0024] There are four heat insulation layers 3, each of which is installed around the outer wall of the furnace body 2;
[0025] The mounting mechanism 4 is provided with a plurality of groups, each group of the mounting mechanism 4 is arranged on the heat insulation layer 3, each group of the mounting mechanism 4 comprises a mounting groove 401 and a plurality of groups of mounting components, each mounting groove 401 is opened on one side of the outer wall of the heat insulation layer 3, and each group of mounting components is equidistantly arranged in the mounting groove 401; and
[0026] The protection mechanism 5 is arranged on the base plate 1 .
[0027] In this embodiment: the furnace body 2 is installed on the top of the outer wall of the base plate 1, and the heat insulation layer 3 is used to increase the thermal insulation effect, prevent external cold air from directly contacting the furnace surface, and reduce heat loss. The heat insulation layer 3 can be installed on the furnace body 2 through the installation mechanism 4, and it is convenient to disassemble and replace the heat insulation layer 3. The installation groove 401 is used for installation and placement of installation components. The protection mechanism 5 protects the heat insulation layer 3 to prevent the heat insulation layer 3 from being easily damaged and reduce the service life of the heat insulation layer 3.
[0028] Specifically, the furnace body 2 includes an outer shell 201 , a heat-insulating layer 202 and an inner shell 203 . The inner shell 203 is fixedly disposed on the top of the inner wall of the outer shell 201 , and the heat-insulating layer 202 is fixedly disposed between the outer shell 201 and the inner shell 203 .
[0029] In this embodiment: the material of the outer shell 201 is high temperature resistant and corrosion resistant stainless steel, which has high structural strength and stability; the material of the insulation layer 202 is high temperature silicate fiber, which has low thermal conductivity and can effectively reduce heat loss; the material of the inner liner 203 is silicon nitride ceramic, which has good high temperature resistance and thermal stability.
[0030] Specifically, each set of installation components includes a limit frame 402 and an L-shaped block 403. The limit frame 402 is fixedly arranged on one side of the outer wall of the shell 201, and the L-shaped block 403 is fixedly arranged on one side of the inner wall of the installation groove 401, and the L-shaped block 403 is slidably embedded in the inner wall of the limit frame 402.
[0031] In this embodiment, the L-shaped block 403 enters into the limiting frame 402 , so that the heat insulation layer 3 can be installed on the outer wall of the furnace body 2 , and the installation groove 401 is wrapped around the outer wall of the limiting frame 402 .
[0032] Specifically, the protection mechanism 5 includes two placement rods 501 and two protection shells 502. Each placement rod 501 is fixedly arranged on the top of the outer wall of the base plate 1, and each protection shell 502 is installed between the two placement rods 501 by bolts.
[0033] In this embodiment: by placing the rod 501, two protective shells 502 can be installed on the base plate 1. The protective shells 502 can protect the thermal insulation layer 3 to prevent the thermal insulation layer 3 from being easily damaged and reduce the service life of the thermal insulation layer 3.
[0034] Specifically, the material of each heat insulation layer 3 is nano aerogel.
[0035] In this embodiment, the nano-aerogel has an ultra-low thermal conductivity and a good isolation effect, and the special nanopore structure of the nano-aerogel makes it resistant to pressure and tension and has a long service life.
[0036] Specifically, connecting rods 6 are fixedly provided on both sides of the outer wall of each heat insulation layer 3 , and a clamping groove 7 is provided on one side of the outer wall of each connecting rod 6 .
[0037] In this embodiment: the slots 7 on both sides of each insulation layer 3 are symmetrically arranged, and each adjacent connecting rod 6 is connected together through the slots 7, which can connect each insulation layer 3 together, increase the stability of the installation of the insulation layer 3, and prevent the two sides of the insulation layer 3 from warping up and affecting the insulation effect.
[0038] When in use, first install the L-shaped block 403 on each insulation layer 3 in the limit frame 402, so that the insulation layer 3 can be installed on the outer shell 201 of the furnace body 2, and at the same time, each adjacent connecting rod 6 is clamped together through the clamping groove 7, which can further increase the thermal insulation effect, prevent external cold air from directly contacting the furnace surface, and reduce heat loss. Then, the protective shell 502 is installed on the placement rod 501 by bolts. The protective shell 502 can protect the insulation layer 3 to prevent the insulation layer 3 from being easily damaged and reduce the service life of the insulation layer 3.
[0039] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A furnace for a heat treatment furnace, characterized in that: include: A bottom plate (1) provided with a furnace body (2); Four heat insulation layers (3) are provided, and each of the heat insulation layers (3) is installed around the outer wall of the furnace body (2); The mounting mechanisms (4) are provided in a plurality of groups, each group of the mounting mechanisms (4) is arranged on the heat insulation layer (3), each group of the mounting mechanisms (4) comprises a mounting groove (401) and a plurality of groups of mounting components, each of the mounting grooves (401) is opened on one side of the outer wall of the heat insulation layer (3), and each group of the mounting components is equidistantly arranged in the mounting grooves (401); and The protection mechanism (5) is arranged on the bottom plate (1).
2. A furnace core for a heat treatment furnace according to claim 1, characterized in that: The furnace body (2) comprises an outer shell (201), a heat-insulating layer (202) and an inner shell (203); the inner shell (203) is fixedly arranged on the top of the inner wall of the outer shell (201); and the heat-insulating layer (202) is fixedly arranged between the outer shell (201) and the inner shell (203).
3. A furnace core for a heat treatment furnace according to claim 2, characterized in that: Each group of the installation components comprises a limit frame (402) and an L-shaped block (403); the limit frame (402) is fixedly arranged on one side of the outer wall of the housing (201); the L-shaped block (403) is fixedly arranged on one side of the inner wall of the installation groove (401); and the L-shaped block (403) is slidably embedded in the inner wall of the limit frame (402).
4. A furnace core for a heat treatment furnace according to claim 3, characterized in that: The protective mechanism (5) comprises two placement rods (501) and two protective shells (502), each of the placement rods (501) is fixedly arranged on the top of the outer wall of the base plate (1), and each of the protective shells (502) is installed between the two placement rods (501) by means of bolts.
5. A furnace core for a heat treatment furnace according to claim 4, characterized in that: The material of each thermal insulation layer (3) is nano aerogel.
6. A furnace core for a heat treatment furnace according to claim 5, characterized in that: Connecting rods (6) are fixedly arranged on both sides of the outer wall of each of the heat insulating layers (3), and a clamping groove (7) is provided on one side of the outer wall of each of the connecting rods (6).
