Voice coil neck glue recognition device
By installing a rotary camera device on the speaker production line, the problems of blind spots and unclear recognition of CCD cameras are solved, and the comprehensive recognition of the glue on the neck of the voice coil is achieved, which improves the accuracy of product quality detection.
Patent Information
- Application Number
- CN202420782090.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-12
AI Technical Summary
In the prior art During the speaker production process, CCD cameras have blind spots and unclear recognition due to the installation position, and cannot effectively detect the glue on the neck of the voice coil, resulting in missed inspection of quality problems.
A voice coil neck glue identification device is designed, and the camera is installed on the driving mechanism through a support mechanism and a swing mechanism to form a rotatable surrounding shooting structure, eliminate shooting dead angles, and control the shooting process through a sensor to ensure accurate identification.
It realizes all-round and blind spot recognition of the neck glue on the voice coil, improves the recognition accuracy and reduces the defective product rate.
Smart Images

Figure CN222259122U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial production devices, in particular to a device mainly used for detecting glue on the neck of a voice coil of a speaker product. Background Art
[0002] During the speaker production process, glue is needed to stick the voice coil. Since speakers are high-precision products, excessive or insufficient glue will affect the performance of the speaker, so the glue needs to be detected and identified to ensure that the glue meets the requirements. At present, CCD cameras are generally used for shooting and identification. The camera is installed above the speaker production line and aimed at the voice coil to shoot, so as to identify the parts where the glue does not meet the requirements. However, since the camera is just above the voice coil and will be blocked by the voice coil itself, there are blind spots that cannot be photographed during shooting, and secondly, this angle similar to the overhead projection will cause some parts to be not clearly identified, resulting in poor recognition effect and missing many products with quality problems. Utility Model Content
[0003] In view of the shortcomings of the prior art, the utility model provides a voice coil neck glue identification device which has a simple structure, a more reasonable design, a good shooting effect and no blind spot in identification.
[0004] In order to solve the above technical problems, the utility model adopts the following technical solution: a voice coil neck glue identification device, including a supporting mechanism and a camera (especially a smart camera), a driving mechanism is installed on the supporting mechanism, the driving mechanism is connected to a swinging mechanism, and the camera is installed on the swinging mechanism to form a structure that can rotate around the voice coil for shooting as the swinging mechanism rotates.
[0005] Furthermore, the swing mechanism includes a swing arm, which is connected to the driving mechanism to form a structure that can rotate and swing; a fixing plate is installed on the swing arm, and the camera is installed laterally on the fixing plate and aimed at the glue-coated part of the speaker product for assembling the voice coil.
[0006] Furthermore, a mounting hole is provided on the fixing plate, and the camera is mounted on the mounting hole via an axle pin to form a structure that can be rotated and adjusted in angle.
[0007] Furthermore, an arc-shaped adjustment hole is provided on the fixing plate, with the mounting hole as the center. The camera is connected with a positioning shaft, which is inserted into the adjustment hole. After the camera is adjusted to the right angle, the positioning shaft is locked to achieve the positioning of the camera.
[0008] Furthermore, a sensor for detecting whether the speaker product has moved into position is installed on the supporting mechanism.
[0009] Furthermore, the supporting mechanism adopts a gantry, which is arranged across the speaker production line.
[0010] Furthermore, the supporting mechanism includes pillars and cross braces, the pillars are respectively arranged on both sides of the speaker production line, and the cross brace is suspended above the speaker production line; the pillars are made of aluminum profiles, and the cross brace is installed on the left and right pillars through clamps to have a structure that can adjust the height up and down.
[0011] Furthermore, the driving mechanism includes a motor, the motor is connected to a driving wheel, the driving wheel is connected to a driven wheel via a synchronous belt, and the swing arm is connected to the driven wheel.
[0012] Furthermore, the sensor is installed on the inner side of the pillar through a fixing seat to form a structure whose height position can be adjusted up and down.
[0013] Furthermore, triangular reinforcing feet are respectively arranged on the front and rear sides of the pillar.
[0014] The utility model installs the camera on a swing mechanism, the swing mechanism is connected to a driving mechanism, and the driving mechanism drives the swing mechanism to rotate, so that the camera is rotated around the speaker product for shooting. In this way, the camera's shooting angle is not blocked, and the shooting blind spot is eliminated. At the same time, because the shooting is from the side and above, the local details of the glue are more clearly identified than from directly above, thereby improving the recognition accuracy of defective products and reducing the defective product rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is the overall structure diagram of the utility model;
[0016] Figure 2 This is the overall structure diagram of the utility model after the camera is removed.
[0017] In the figure, 11 is a pillar, 12 is a cross brace, 13 is a clamp, 2 is a motor, 21 is a driving wheel, 22 is a driven wheel, 23 is a synchronous belt, 31 is a swing arm, 32 is a fixing plate, 33 is an adjustment hole, 34 is a mounting hole, 4 is a camera, 5 is a sensor, 51 is a fixing seat, 6 is a reinforcing foot, and 7 is a speaker product. DETAILED DESCRIPTION
[0018] In this embodiment, refer to Figure 1 and Figure 2 The voice coil neck glue identification device includes a supporting mechanism and a camera 4 (such as a smart camera), which is installed on a driving mechanism on the supporting mechanism, and the driving mechanism is connected to a swinging mechanism. The camera 4 is installed on the swinging mechanism to form a structure that can rotate around the voice coil to take pictures as the swinging mechanism rotates.
[0019] The swing mechanism includes a swing arm 31, which is connected to the driving mechanism to form a structure that can rotate and swing; a fixing plate 32 is installed on the swing arm 31, and the camera 4 is laterally installed on the fixing plate 32 and aimed at the glue-coated part of the speaker product 7 for assembling the voice coil.
[0020] A mounting hole 34 is provided on the fixing plate 32 , and the camera 4 is mounted on the mounting hole 34 via an axle pin to form a structure that can rotate and adjust the angle.
[0021] The fixing plate 32 is also provided with an arc-shaped adjustment hole 33, with the mounting hole 34 as the center, and the camera 4 is connected with a positioning shaft, which is inserted into the adjustment hole 33. When the shooting position needs to be changed, the positioning shaft and the shaft pin are first loosened, the camera 4 is rotated, and the positioning shaft and the shaft pin are locked after the angle is adjusted to the desired position, so that the camera 4 can be positioned.
[0022] A sensor 5 for detecting the movement of the speaker product 7 into position is also installed on the support mechanism. The camera 4 will be activated for shooting only after the speaker product 7 is sensed by the sensor 5, and the next speaker product will be allowed to enter the shooting position only after the sensor 5 senses that the defective product has left.
[0023] The supporting mechanism adopts a gantry frame which is arranged across the speaker production line.
[0024] The support mechanism includes pillars 11 and cross braces 12. The pillars 11 are respectively arranged on both sides of the speaker production line, and the cross braces 12 are suspended above the speaker production line. The pillars 11 are made of aluminum profiles, and the cross braces 12 are installed on the left and right pillars 11 through clamps 13, and the height can be adjusted up and down. For speakers of different heights, the height position of the cross brace 12 can be adjusted up and down by loosening the clamps 13, adjusting the camera 4 to a suitable height, and then locking the clamps 13.
[0025] The driving mechanism includes a motor 2 , the motor 2 is connected to a driving wheel 21 , the driving wheel 21 is connected to a driven wheel 22 via a synchronous belt 23 , a swing arm 31 is connected to the driven wheel 22 , and the swing arm 31 is horizontally disposed below the cross brace 12 .
[0026] The sensor 5 is installed on the inner side of the pillar 11 through the fixing seat 51 to form a structure whose height position can be adjusted up and down. This is also to adapt to speaker products 7 of different heights. The adjustment method is similar to that of the cross brace 12.
[0027] Triangular reinforcing feet 6 are respectively provided on the front and rear sides of the support column 11 to improve the stability of the entire gantry.
[0028] The present invention has been described in detail above. The above description is only a preferred embodiment of the present invention and should not limit the scope of implementation of the present invention. That is, all equivalent changes and modifications made within the scope of this application should still fall within the scope of the present invention.
Claims
1. A voice coil neck glue identification device, comprising a support mechanism and a camera, characterized in that: The driving mechanism is installed on the supporting mechanism, the driving mechanism is connected with the swinging mechanism, and the camera is installed on the swinging mechanism to form a structure that can rotate around the voice coil to take pictures as the swinging mechanism rotates.
2. The voice coil neck glue identification device according to claim 1, characterized in that: The swing mechanism includes a swing arm, which is connected to a driving mechanism to form a structure that can rotate and swing; a fixing plate is installed on the swing arm, and the camera is installed laterally on the fixing plate and aimed at the glue-coated part of the speaker product for assembling the voice coil.
3. The voice coil neck glue identification device according to claim 2, characterized in that: A mounting hole is arranged on the fixing plate, and the camera is mounted on the mounting hole through an axle pin to form a structure capable of rotating and adjusting the angle.
4. The voice coil neck glue identification device according to claim 3, characterized in that: An arc-shaped adjustment hole is also provided on the fixing plate, with the mounting hole as the center. The camera is connected with a positioning shaft, which is inserted into the adjustment hole. After the camera is adjusted to the right angle, the positioning shaft is locked to achieve the positioning of the camera.
5. The voice coil neck glue identification device according to claim 1, characterized in that: A sensor for detecting whether the speaker product has moved into position is also installed on the supporting mechanism.
6. The voice coil neck glue identification device according to claim 5, characterized in that: The supporting mechanism adopts a gantry frame which is arranged across the speaker production line.
7. The voice coil neck glue identification device according to claim 6, characterized in that: The support mechanism includes pillars and cross braces. The pillars are respectively arranged on both sides of the speaker production line, and the cross brace is suspended above the speaker production line. The pillars are made of aluminum profiles, and the cross brace is installed on the left and right pillars through clamps to have a structure in which the height can be adjusted up and down.
8. The voice coil neck glue identification device according to claim 1, characterized in that: The driving mechanism comprises a motor, the motor is connected to a driving wheel, the driving wheel is connected to a driven wheel via a synchronous belt, and the swing arm is connected to the driven wheel in a horizontal posture.
9. The voice coil neck glue identification device according to claim 7, characterized in that: The sensor is installed on the inner side of the pillar through a fixing seat to form a structure whose height position can be adjusted up and down.
10. The voice coil neck glue identification device according to claim 7, characterized in that: Triangular reinforcing feet are respectively arranged on the front and rear sides of the pillar.
