Power and brake cable for servo system

By setting up a cable core body with a twisted copper wire in the cable and a multi-layer wrapping layer, the flexibility and durability of the cable are improved, and the shortcomings of existing cables are solved, and the service life is extended.

CN222260550UActive Publication Date: 2024-12-27KUNMING OUJIE CABLE MFG
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Patent Information

Application Number
CN202421633955.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2024-12-27
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

The flexibility and resistance of existing cables are poor, resulting in a reduced service life.

Method used

By setting up several small-diameter copper wires, the cable core body is twisted, and the insulation layer, fire-proof layer, high-temperature-resistant layer, corrosion-resistant layer and wear-resistant layer are wrapped on the outside, using aramid fiber, glass cloth, and mica belt. , phenolic foam and polyvinyl chloride synthetic materials and other materials enhance the structural strength and durability of the cable.

Benefits of technology

It improves the flexibility, insulation, anti-static ability, high temperature resistance and wear resistance of the cable, thereby extending the service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a power and brake cable for a servo system, which comprises a cable core for power and brake of the servo system, the cable core comprises a cable core main body, and a wrapping layer is wrapped outside the cable core main body; and the cable sheath is used for protecting the cable core. According to the utility model, the flexibility of the cable is increased by arranging the cable core main body formed by twisting the plurality of copper wires with small diameters, the structural strength of the cable is increased by arranging the wrapping layer, and the insulativity of the cable is increased by arranging the insulating layer; the fireproof layer increases the antistatic capability of the cable, the high temperature-resistant layer increases the high temperature resistance of the cable, the corrosion-resistant layer increases the aging resistance of the cable, and the wear-resistant layer increases the wear resistance of the cable. Therefore, the service life of the cable is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of cables, in particular to a power and brake cable for a servo system. Background Art

[0002] Cables are frequently used in the construction of electrical automation projects. Cables are usually rope-like cables twisted together by several or several groups of wires (at least two in each group). Each group of wires is insulated from each other and often twisted around a center. The entire outside is covered with a highly insulating covering. The cable has the characteristics of internal power supply and external insulation. Cables include power cables, control cables, compensation cables, shielded cables, high-temperature cables, computer cables, signal cables, coaxial cables, fire-resistant cables, marine cables, mining cables, aluminum alloy cables, etc. They are all composed of single or multiple strands of wires and insulating layers, and are used to connect circuits, electrical appliances, etc.

[0003] As shown in the announcement number: CN106848992B, a silicone rubber cold shrink cable accessory is disclosed. The cable accessory includes a hollow insulating tube, a stress cone is embedded in the inner wall of one end of the hollow insulating tube, a plurality of umbrella skirts are arranged on the outside of the hollow insulating tube, and a protective cover is also included. The protective cover includes a body made of elastic material, the body is parabolic, and both ends of the body are connected to springs, and a part of the spring is sleeved on a support member; a plurality of grooves are arranged in the insulating tube, and insulating blocks are arranged in the grooves, and the insulating blocks are installed in the grooves through elastic members. The insulating tube of the cable accessory of the present invention adopts silicone rubber, and has a good shrinking effect. By providing a protective cover, the insulating tube shrinks slowly when shrinking, and can better fit the cable, seal the cable, and reduce cracking.

[0004] Although the above technical solution solves the corresponding technical problem, the above technical solution still has the following defects:

[0005] The cable of the above technical solution has poor flexibility and durability, thus reducing its service life during use. Utility Model Content

[0006] The purpose of the utility model is to provide a power and brake cable for a servo system. The flexibility of the cable of the utility model is increased by arranging a cable core body formed by twisting a plurality of copper wires with small diameters, the structural strength of the cable of the utility model is increased by arranging a wrapping layer, the insulation of the cable of the utility model is increased by arranging an insulating layer, the anti-static ability of the cable of the utility model is increased by arranging a fireproof layer, the high temperature resistance of the cable of the utility model is increased by arranging a high temperature resistant layer, the aging resistance of the cable of the utility model is increased by arranging a corrosion resistant layer, and the wear resistance of the cable of the utility model is increased by arranging a wear resistant layer, thereby improving the service life of the cable of the utility model.

[0007] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:

[0008] A power and brake cable for a servo system, comprising:

[0009] A cable core for servo system power and braking, the cable core comprising a cable core body, the outside of the cable core body being wrapped with a wrapping layer;

[0010] The cable sheath is used to protect the cable core, and the cable sheath comprises an insulating layer, a fireproof layer, a high temperature resistant layer, a corrosion resistant layer and a wear resistant layer.

[0011] The power and brake cable for the servo system is formed by twisting a plurality of copper wires with small diameters.

[0012] The power and brake cable for the servo system, wherein the wrapping layer is made of aramid fiber material.

[0013] The power and brake cable for the servo system, wherein the insulating layer is made of glass cloth.

[0014] The power and brake cable for the servo system, wherein the fireproof layer is made of mica tape.

[0015] The power and brake cable for the servo system, wherein the high temperature resistant layer is made of phenolic foam material.

[0016] The above-mentioned power and brake cable for the servo system, wherein the corrosion-resistant layer is made of polyolefin synthetic material.

[0017] The above-mentioned power and brake cable for the servo system, wherein the wear-resistant layer is made of polyvinyl chloride synthetic material.

[0018] The utility model has at least the following beneficial effects:

[0019] 1. In the utility model, a power and brake cable for a servo system is realized. The flexibility of the cable of the utility model is increased by arranging a cable core body formed by twisting a plurality of copper wires with small diameters, the structural strength of the cable of the utility model is increased by arranging a wrapping layer, the insulation of the cable of the utility model is increased by arranging an insulating layer, the antistatic ability of the cable of the utility model is increased by arranging a fireproof layer, the high temperature resistance of the cable of the utility model is increased by arranging a high temperature resistant layer, the aging resistance of the cable of the utility model is increased by arranging a corrosion resistant layer, and the wear resistance of the cable of the utility model is increased by arranging a wear resistant layer, thereby improving the service life of the cable of the utility model.

[0020] 2. In the present invention, the cable core body is formed by twisting a number of copper wires with small diameters. Under the condition of the same cross-section, the diameter of a single copper wire is reduced, thereby increasing the flexibility of the cable of the present invention.

[0021] 3. In the utility model, the wrapping layer is made of aramid fiber material. Since aramid synthetic fiber has excellent properties such as ultra-high strength, high modulus, high temperature resistance, acid and alkali resistance, light weight, insulation, aging resistance, and long life cycle, it can greatly increase the tensile and impact resistance of the cable, thereby improving the structural strength of the cable.

[0022] 4. In the present invention, the insulating layer is made of glass cloth. Since glass cloth has excellent properties such as insulation, heat insulation, corrosion resistance, non-combustion, high temperature resistance, and high strength, it can increase the insulation of the cable of the present invention.

[0023] 5. In the utility model, the fireproof layer is made of mica tape. Since the mica tape has good fire resistance and insulation properties, as well as excellent high temperature resistance and combustion resistance, it can effectively prevent the cable skin from being burned quickly and causing a short circuit, thereby effectively avoiding the occurrence of greater safety accidents.

[0024] 6. In the present invention, the high temperature resistant layer is made of phenolic foam material. Since phenolic foam has a uniform closed-cell structure, its thermal conductivity is low and its thermal insulation performance is good. Therefore, applying phenolic foam as an interlayer to cold shrink cable accessories can greatly increase the high temperature resistance of the cable of the present invention.

[0025] 7. In the utility model, the corrosion-resistant layer is made of polyolefin synthetic material. Since polyolefin not only has low relative density, good chemical resistance and water resistance, but also has good mechanical strength and electrical insulation, it can effectively increase the aging resistance of the cable.

[0026] 8. In the present invention, the wear-resistant layer is made of polyvinyl chloride synthetic material. Since polyvinyl chloride has excellent weather resistance, ozone resistance, chemical resistance, aging resistance, wear resistance and other excellent properties, it can greatly increase the wear resistance of the cable of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0028] Figure 1 It is a schematic diagram of the structure of the power and brake cables for the servo system of the utility model;

[0029] Figure 2 It is a schematic diagram of the cross-sectional structure of the power and brake cables used in the servo system of the utility model;

[0030] Figure 3 It is a schematic diagram of the structure of the cable core in the power and brake cables for the servo system of the utility model;

[0031] Figure 4 The utility model is a schematic diagram of the structure of the cable sheath in the power and brake cables for the servo system.

[0032] Description of Figure Numbers:

[0033] 1. Cable core; 2. Cable sheath;

[0034] 101. cable core body; 102. wrapping layer;

[0035] 201, insulation layer; 202, fireproof layer; 203, high temperature resistant layer; 204, corrosion resistant layer; 205, wear resistant layer. DETAILED DESCRIPTION

[0036] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.

[0037] In the description of the embodiments of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the embodiments of the present invention and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the embodiments of the present invention.

[0038] In the description of the embodiments of the present invention, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, an integral connection, or a detachable connection; it can be the internal connection of two components; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances. Example 1

[0039] Please refer to Figures 1 to 4 As shown, an embodiment of the utility model provides a power and brake cable for a servo system, comprising: a cable core 1 for power and brake of the servo system and a cable sheath 2 for protecting the cable core 1;

[0040] Please refer to Figures 1 to 4 As shown, the cable core 1 comprises a cable core body 101, and the outside of the cable core body 101 is wrapped with a wrapping layer 102;

[0041] Please refer to Figures 1 to 4 As shown, the cable sheath 2 includes an insulating layer 201 , a fireproof layer 202 , a high temperature resistant layer 203 , a corrosion resistant layer 204 and a wear resistant layer 205 . Example 2

[0042] Please refer to Figures 1 to 4 As shown, the cable core body 101 is formed by twisting a number of copper wires with small diameters;

[0043] By adopting the above technical solution, the diameter of a single copper wire can be reduced under the condition of the same cross-section, thereby increasing the flexibility of the cable of the utility model.

[0044] Please refer to Figures 1 to 4 As shown, the wrapping layer 102 is made of aramid fiber material;

[0045] By adopting the above technical solution, since aramid synthetic fiber has excellent properties such as ultra-high strength, high modulus, high temperature resistance, acid and alkali resistance, light weight, insulation, aging resistance, and long life cycle, it can greatly increase the tensile and impact resistance of the cable, thereby improving the structural strength of the cable. Example

[0046] Please refer to Figures 1 to 4 As shown, the insulating layer 201 is made of glass cloth;

[0047] By adopting the above technical solution, the insulation of the cable of the utility model can be increased because the glass cloth has excellent properties such as insulation, heat insulation, corrosion resistance, non-combustion, high temperature resistance, and high strength.

[0048] Please refer to Figures 1 to 4 As shown, the fireproof layer 202 is made of mica tape;

[0049] By adopting the above technical solution, since the mica tape has good fire resistance, insulation properties, excellent high temperature resistance and combustion resistance, it can effectively prevent the cable skin from being quickly burned and caused by short circuit, thereby effectively avoiding the occurrence of greater safety accidents.

[0050] Please refer to Figures 1 to 4 As shown, the high temperature resistant layer 203 is made of phenolic foam material;

[0051] By adopting the above technical solution, since the phenolic foam has a uniform closed-cell structure, its thermal conductivity is low and its thermal insulation performance is good. Therefore, applying the phenolic foam as an interlayer to cold-shrink cable accessories can greatly increase the high temperature resistance of the cable of the utility model.

[0052] Please refer to Figures 1 to 4 As shown, the corrosion-resistant layer 204 is made of polyolefin synthetic material;

[0053] By adopting the above technical solution, since polyolefin not only has the characteristics of low relative density, good chemical resistance and water resistance, but also has good mechanical strength and electrical insulation, it can effectively increase the aging resistance of the cable.

[0054] Please refer to Figures 1 to 4 As shown, the wear-resistant layer 205 is made of polyvinyl chloride synthetic material;

[0055] By adopting the above technical solution, since polyvinyl chloride has excellent weather resistance, ozone resistance, chemical resistance, aging resistance, wear resistance and other excellent properties, the wear resistance of the cable of the utility model can be greatly increased.

[0056] The working principle of the utility model is as follows: the flexibility of the cable of the utility model is increased by arranging a cable core body 101 which is formed by twisting a plurality of copper wires with small diameters, the structural strength of the cable of the utility model is increased by arranging a wrapping layer 102, the insulation of the cable of the utility model is increased by arranging an insulating layer 201, the antistatic ability of the cable of the utility model is increased by arranging a fireproof layer 202, the high temperature resistance of the cable of the utility model is increased by arranging a high temperature resistant layer 203, the aging resistance of the cable of the utility model is increased by arranging a corrosion resistant layer 204, and the wear resistance of the cable of the utility model is increased by arranging a wear resistant layer 205, thereby improving the service life of the cable of the utility model.

[0057] The above description shows and describes several preferred embodiments of the utility model, but as before, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept of this article through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.

Claims

1. A power and brake cable for a servo system, characterized in that: include: A cable core (1) for servo system power and braking, the cable core (1) comprising a cable core body (101), the exterior of the cable core body (101) being wrapped with a wrapping layer (102); A cable sheath (2) for protecting the cable core (1), the cable sheath (2) comprising an insulating layer (201), a fireproof layer (202), a high temperature resistant layer (203), a corrosion resistant layer (204) and a wear resistant layer (205).

2. A power and brake cable for a servo system according to claim 1, characterized in that: The cable core body (101) is formed by twisting together a number of copper wires with small diameters.

3. A power and brake cable for a servo system according to claim 2, characterized in that: The wrapping layer (102) is made of aramid fiber material.

4. A power and brake cable for a servo system according to claim 3, characterized in that: The insulating layer (201) is made of glass cloth.

5. A power and brake cable for a servo system according to claim 4, characterized in that: The fireproof layer (202) is made of mica tape.

6. A power and brake cable for a servo system according to claim 5, characterized in that: The high temperature resistant layer (203) is made of phenolic foam material.

7. A power and brake cable for a servo system according to claim 6, characterized in that: The corrosion-resistant layer (204) is made of polyolefin synthetic material.

8. A power and brake cable for a servo system according to claim 7, characterized in that: The wear-resistant layer (205) is made of polyvinyl chloride synthetic material.