Noise-proof structure of rectifier
The noise-proof structure for rectifiers addresses heat-related noise issues by incorporating a soundproof shell and water-cooling system, enhancing heat dissipation and noise isolation to maintain stable operation.
Patent Information
- Application Number
- CN202420688698.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-03
AI Technical Summary
Heat generation during the operation of rectifiers in photovoltaic water pump systems leads to component compression and expansion, causing noise if sufficient heat dissipation is not achieved.
A noise-proof structure for rectifiers featuring a soundproof shell, heat-dissipating components, and a water-cooling system to dissipate heat effectively, including a heat-dissipating shell, fins, and a heat-dissipating network pipe with a heat-absorbing half-tube and fan system to manage noise and heat.
The structure effectively isolates noise and enhances heat dissipation, preventing component compression and expansion, thereby reducing noise generation and ensuring stable operation.
Smart Images

Figure CN222262502U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of noise-proof structures of rectifiers, in particular to a noise-proof structure of a rectifier. Background Art
[0002] The inverter for photovoltaic water pump is a power control device specially designed for photovoltaic water pump system. Its core function is to convert the direct current generated by photovoltaic modules into alternating current that can directly drive the water pump, so as to control and regulate the operation of the photovoltaic water pump system. The photovoltaic water pump system is mainly composed of photovoltaic solar panels, special inverters, water pumps, water storage devices, etc. The system uses semiconductors to absorb solar radiation energy, converts it into direct current, and then converts it into alternating current through photovoltaic inverters to drive water pumps to pump water. In arid and semi-arid areas, this system can solve the problem of water extraction difficulties and promote local development.
[0003] The rectifier is a key component in the inverter. It is responsible for sorting the DC power generated by the photovoltaic module to ensure the stability and quality of the current for the subsequent inversion process. In the photovoltaic water pump system, the photovoltaic panel receives solar radiation and generates DC power. However, this DC power often fluctuates and is unstable, and cannot be used directly to drive the water pump motor. At this time, the role of the rectifier is particularly important. The rectifier smoothes the DC power through its internal semiconductor devices, eliminates the pulsation and noise in the current, and obtains a smooth and high-quality DC power. This process ensures the stability and reliability of the DC power and provides a good power supply foundation for the subsequent inversion process.
[0004] However, heat is generated during the operation of the rectifier. If the heat cannot be sufficiently dissipated, it will cause compression and expansion of components, thereby generating noise. In view of this, the present application proposes a noise-proof structure of the rectifier. Utility Model Content
[0005] The utility model aims to solve one of the technical problems in the related art to at least a certain extent. To this end, one purpose of the utility model is to propose a noise-proof structure for a rectifier, which has the advantages of heat dissipation through water cooling, wrapping the rectifier in a soundproof shell, and preventing noise leakage, etc., and solves the problem that heat is generated during the operation of the rectifier, and if sufficient heat dissipation cannot be obtained, it will cause compression and expansion of components, thereby generating noise.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] Provided is a noise-proof structure for a rectifier, comprising a soundproof shell, a support plate fixedly mounted on the inner bottom wall of the soundproof shell, a heat-dissipating shell fixedly mounted on the top of the support plate, a heat-dissipating fin fixedly mounted on the surface of the heat-dissipating shell, a heat-absorbing half-tube wound around the surface of the heat-dissipating fin, a heat-dissipating cover fixedly mounted on one side of the soundproof shell, and a heat-dissipating assembly disposed inside the heat-dissipating cover;
[0008] The heat dissipation assembly comprises a fixing rod fixedly mounted on the inner side wall of the heat dissipation cover, and a heat dissipation network pipe is fixedly mounted on one end of the fixing rod.
[0009] Furthermore, a '-shaped mounting bracket is fixedly mounted on the inner side wall of the heat dissipation cover away from the sound insulation shell, a mounting plate is fixedly mounted in the middle of the '-shaped mounting bracket, and an air inlet is opened on the surface of the heat dissipation cover close to the sound insulation shell.
[0010] Furthermore, a rotating shaft is rotatably mounted on one side of the mounting plate located inside the heat dissipation cover, a heat dissipation fan is fixedly mounted on the surface of the rotating shaft, and the rotating shaft rotates and penetrates the heat dissipation network pipe.
[0011] Furthermore, a heat dissipation motor is fixedly mounted on one side of the mounting plate located outside the heat dissipation cover, and an output end of the heat dissipation motor is fixedly connected to one end of the rotating shaft.
[0012] Furthermore, the heat absorbing half-tubes on the surfaces of two adjacent heat sinks are connected via a connecting pipe, a heat dissipation inlet pipe is fixedly installed at one end of the heat dissipation network pipe, and the heat dissipation inlet pipe is connected to one of the heat dissipation inlet pipes.
[0013] Furthermore, a heat dissipation outlet pipe is fixedly installed at the other end of the heat dissipation network pipe, and an input pipe is fixedly installed at one end of the heat dissipation outlet pipe.
[0014] Furthermore, a delivery pump is fixedly installed on the top of the soundproof shell, one end of the input pipe is connected to the delivery pump, an output pipe is fixedly installed on the output end of the delivery pump, and one end of the output pipe is connected to one of the heat absorbing half-tubes.
[0015] Furthermore, a rectifier is fixedly installed inside the heat dissipation shell, a wiring port extending to the outside of the sound insulation shell is fixedly installed on one side of the rectifier, the gap between the wiring port and the sound insulation shell is filled with sealant, and sound insulation cotton is filled between the sound insulation shell and the heat dissipation shell.
[0016] The above solution of the utility model includes at least the following beneficial effects:
[0017] The anti-noise structure of the rectifier is to isolate noise by wrapping the surface of the heat dissipation shell and the heat sink outside the rectifier with a soundproof shell. At the same time, a heat-absorbing half-tube is arranged on the surface of the heat sink, and a heat dissipation network pipe is arranged inside the heat dissipation cover. The heat on the heat sink is brought out by cooling water in the heat-absorbing half-tube and the heat dissipation network pipe, thereby improving the heat dissipation effect and preventing the possibility of noise generation. This solves the problem that heat will be generated during the operation of the rectifier. If sufficient heat dissipation cannot be obtained, it will cause compression and expansion of components, thereby generating noise. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.
[0019] Figure 1 It is a structural schematic diagram of the noise-proof structure of the rectifier provided in the embodiment of the utility model;
[0020] Figure 2 is a front view of the anti-noise structure of the rectifier provided in the embodiment of the utility model;
[0021] Figure 3 It is a side cross-sectional view of the heat dissipation cover of the noise-proof structure of the rectifier provided in the embodiment of the utility model;
[0022] Figure 4 The utility model is provided in the embodiment of the rectifier noise prevention structure and the heat dissipation cover structure schematic diagram.
[0023] Description of Figure Numbers:
[0024] 1. Soundproof shell; 2. Support plate; 3. Heat dissipation shell; 4. Heat sink; 5. Heat absorbing half pipe; 6. Heat dissipation cover; 61. Air inlet; 7. Fixing rod; 8. Heat dissipation network pipe; 9. M-shaped mounting frame; 10. Mounting plate; 11. Rotating shaft; 12. Cooling fan; 13. Cooling motor; 14. Connecting pipe; 15. Heat dissipation inlet pipe; 16. Heat dissipation outlet pipe; 17. Input pipe; 18. Delivery pump; 19. Output pipe; 20. Rectifier; 21. Wiring port; 22. Sealant; 23. Sound insulation cotton. DETAILED DESCRIPTION
[0025] The embodiments of the utility model are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the utility model, and cannot be understood as limiting the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the utility model.
[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "circumferential", "radial" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0027] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0028] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0030] Example 1: Please refer to Figure 1-4 A noise-proof structure for a rectifier comprises a soundproof shell 1, a support plate 2 is fixedly mounted on the inner bottom wall of the soundproof shell 1, a heat dissipation shell 3 is fixedly mounted on the top of the support plate 2, a heat dissipation fin 4 is fixedly mounted on the surface of the heat dissipation shell 3, a heat absorbing half pipe 5 is wound around the surface of the heat dissipation fin 4, a heat dissipation cover 6 is fixedly mounted on one side of the soundproof shell 1, and a heat dissipation component is arranged inside the heat dissipation cover 6.
[0031] The heat dissipation assembly includes a fixing rod 7 fixedly mounted on the inner wall of the heat dissipation cover 6 , and a heat dissipation network pipe 8 is fixedly mounted on one end of the fixing rod 7 .
[0032] Secondly, a rectifier 20 is fixedly installed inside the heat dissipation housing 3, a wiring port 21 extending to the outside of the sound insulation housing 1 is fixedly installed on one side of the rectifier 20, a sealant 22 is filled between the wiring port 21 and the sound insulation housing 1, and sound insulation cotton 23 is filled between the sound insulation housing 1 and the heat dissipation housing 3. By arranging the sound insulation housing 1 outside the heat dissipation housing 3 and filling the sound insulation cotton 23 between the sound insulation housing 1 and the heat dissipation housing 3, the noise generated by the rectifier 20 is isolated inside the sound insulation housing 1, thereby reducing the conduction of the noise.
[0033] At the same time, a 'M' mounting frame 9 is fixedly installed on the inner wall of the heat dissipation cover 6 away from the sound insulation shell 1 , a mounting plate 10 is fixedly installed in the middle of the 'M' mounting frame 9 , and an air inlet 61 is opened on the surface of the heat dissipation cover 6 close to the sound insulation shell 1 .
[0034] A rotating shaft 11 is rotatably mounted on one side of the mounting plate 10 located inside the heat dissipation cover 6 , a heat dissipation fan 12 is fixedly mounted on the surface of the rotating shaft 11 , and the rotating shaft 11 rotates and penetrates the heat dissipation network pipe 8 .
[0035] Secondly, a heat dissipation motor 13 is fixedly mounted on one side of the mounting plate 10 located outside the heat dissipation cover 6, and the output end of the heat dissipation motor 13 is fixedly connected to one end of the rotating shaft 11. The heat dissipation motor 13 drives the rotating shaft 11 to rotate, drives the heat dissipation fan 12 to rotate, drives air to enter the heat dissipation cover 6 from the air inlet 61, passes through the surface of the heat dissipation network tube 8, takes away the heat inside the heat dissipation network tube 8, and transfers it to the outside air through the gap between the M-shaped mounting frames 9.
[0036] Embodiment 2: Based on embodiment 1, the heat absorbing half-tubes 5 on the surfaces of two adjacent heat sinks 4 are connected via a connecting tube 14 , a heat dissipation inlet pipe 15 is fixedly installed at one end of the heat dissipation network pipe 8 , and the heat dissipation inlet pipe 15 is connected to one of the heat dissipation inlet pipes 15 .
[0037] A heat dissipation outlet pipe 16 is fixedly installed at the other end of the heat dissipation network pipe 8 , and an input pipe 17 is fixedly installed at one end of the heat dissipation outlet pipe 16 .
[0038] Secondly, a delivery pump 18 is fixedly installed on the top of the soundproof housing 1, one end of the input pipe 17 is connected to the delivery pump 18, and an output pipe 19 is fixedly installed on the output end of the delivery pump 18, and one end of the output pipe 19 is connected to one of the heat absorbing half pipes 5. The interior of all pipes is filled with cooling water, and the speed of the cooling water movement is increased by the delivery pump 18, so that the cooling water circulates between the heat absorbing half pipe 5 and the heat dissipation network pipe 8 to discharge the heat generated by the rectifier 20.
[0039] When this embodiment is in use, the speed of cooling water movement is increased by the delivery pump 18, so that the cooling water circulates between the heat absorbing half pipe 5 and the heat dissipation network pipe 8, absorbs the heat of the heat sink 4 in the heat absorbing half pipe 5, and dissipates the heat to the external environment in the heat dissipation network pipe 8, thereby achieving efficient heat dissipation and reducing the possibility of noise generation. At the same time, the noise generated by the rectifier 20 is isolated inside the sound insulation shell 1 through the sound insulation shell 1 and the sound insulation cotton 23, thereby reducing the conduction of noise.
[0040] The above solution of the utility model includes at least the following beneficial effects:
[0041] The anti-noise structure of the rectifier is to isolate noise by wrapping the surface of the heat dissipation shell and the heat sink outside the rectifier with a soundproof shell. At the same time, a heat-absorbing half-tube is arranged on the surface of the heat sink, and a heat dissipation network pipe is arranged inside the heat dissipation cover. The heat on the heat sink is brought out by cooling water in the heat-absorbing half-tube and the heat dissipation network pipe, thereby improving the heat dissipation effect and preventing the possibility of noise generation. This solves the problem that heat will be generated during the operation of the rectifier. If sufficient heat dissipation cannot be obtained, it will cause compression and expansion of components, thereby generating noise.
[0042] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0043] The above description is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. All equivalent structural changes made by using the contents of the utility model specification and drawings under the utility model concept, or directly / indirectly used in other related technical fields are included in the patent protection scope of the utility model.
Claims
1. A noise-proof structure for a rectifier, comprising a sound-proof housing (1), characterized in that: A support plate (2) is fixedly mounted on the inner bottom wall of the soundproof housing (1), a heat dissipation housing (3) is fixedly mounted on the top of the support plate (2), a heat dissipation fin (4) is fixedly mounted on the surface of the heat dissipation housing (3), a heat absorbing half pipe (5) is wound around the surface of the heat dissipation fin (4), a heat dissipation cover (6) is fixedly mounted on one side of the soundproof housing (1), and a heat dissipation component is arranged inside the heat dissipation cover (6); The heat dissipation assembly comprises a fixing rod (7) fixedly mounted on the inner wall of the heat dissipation cover (6), and a heat dissipation network pipe (8) is fixedly mounted on one end of the fixing rod (7).
2. The noise prevention structure of the rectifier according to claim 1, characterized in that: A '-shaped mounting frame (9) is fixedly mounted on the inner side wall of the heat dissipation cover (6) away from the sound insulation shell (1), a mounting plate (10) is fixedly mounted in the middle of the '-shaped mounting frame (9), and an air inlet hole (61) is provided on the surface of the heat dissipation cover (6) close to the sound insulation shell (1).
3. The noise prevention structure of the rectifier according to claim 2, characterized in that: A rotating shaft (11) is rotatably mounted on one side of the mounting plate (10) located inside the heat dissipation cover (6), a heat dissipation fan (12) is fixedly mounted on the surface of the rotating shaft (11), and the rotating shaft (11) rotates and penetrates the heat dissipation network tube (8).
4. The noise prevention structure of the rectifier according to claim 3, characterized in that: A heat dissipation motor (13) is fixedly mounted on one side of the mounting plate (10) located outside the heat dissipation cover (6), and an output end of the heat dissipation motor (13) is fixedly connected to one end of the rotating shaft (11).
5. The noise prevention structure of the rectifier according to claim 1, characterized in that: The heat absorbing half-tubes (5) on the surfaces of two adjacent heat sinks (4) are connected via a connecting tube (14); a heat dissipation inlet pipe (15) is fixedly mounted on one end of the heat dissipation network pipe (8); and the heat dissipation inlet pipe (15) is connected to one of the heat dissipation inlet pipes (15).
6. The noise prevention structure of the rectifier according to claim 5, characterized in that: A heat dissipation outlet pipe (16) is fixedly mounted on the other end of the heat dissipation network pipe (8), and an input pipe (17) is fixedly mounted on one end of the heat dissipation outlet pipe (16).
7. The noise prevention structure of the rectifier according to claim 6, characterized in that: A delivery pump (18) is fixedly mounted on the top of the soundproof housing (1), one end of the input pipe (17) is connected to the delivery pump (18), an output pipe (19) is fixedly mounted on the output end of the delivery pump (18), and one end of the output pipe (19) is connected to one of the heat absorbing half-tubes (5).
8. The noise prevention structure of the rectifier according to claim 1, characterized in that: A rectifier (20) is fixedly mounted inside the heat dissipation housing (3); a wiring port (21) extending to the outside of the sound insulation housing (1) is fixedly mounted on one side of the rectifier (20); a sealant (22) is filled between the wiring port (21) and the sound insulation housing (1); and sound insulation cotton (23) is filled between the sound insulation housing (1) and the heat dissipation housing (3).