Photovoltaic module capable of automatically cleaning surface
Through the combination of lifting, transmission and cleaning devices, combined with the automatic control of the water level detection device, the problems of manual high-altitude operation risks and frequent cleaning in traditional photovoltaic module cleaning are solved, and automated cleaning is achieved, improving efficiency and safety.
Patent Information
- Application Number
- CN202420618517.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-03-28
AI Technical Summary
Cleaning of traditional photovoltaic modules requires manual operation, resulting in increased operating risks and time costs at high altitudes, especially in rainy and snowy weather, which requires frequent cleaning, affecting efficiency and safety.
An automatic cleaning system including lifting device, transmission device and cleaning device is designed. The water level detection device controls rainwater collection and storage to realize automatic cleaning of the surface of photovoltaic modules and reduce the risks of manual intervention and high-altitude operations.
Automatic cleaning of photovoltaic module surfaces is realized, reducing the working intensity and high-altitude operation risks of staff, reducing time costs, and improving cleaning efficiency through automatic control of rainwater use.
Smart Images

Figure CN222262645U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of photovoltaics, in particular to a photovoltaic component capable of automatically cleaning the surface. Background Art
[0002] Photovoltaic modules generally refer to solar cell modules. Since the output voltage of a single solar cell is low and the electrodes of unpackaged cells are easily detached due to environmental influences, a certain number of single cells must be sealed into solar cell modules in series and parallel to avoid corrosion of the cell electrodes and interconnects. In addition, packaging also prevents cell breakage and facilitates outdoor installation. The quality of packaging determines the service life and reliability of solar cell modules.
[0003] At present, when cleaning photovoltaic modules, workers mostly use manual cleaning to clean photovoltaic modules. First, the workers take the cleaning equipment to the photovoltaic modules, and then start to clean the photovoltaic modules with the handheld cleaning equipment. After the workers have finished cleaning all the modules, the photovoltaic cleaning operation is completed.
[0004] When cleaning traditional photovoltaic modules, workers use manual methods to clean the modules. Since most photovoltaic modules are installed at high places, workers need to come to the front of the photovoltaic modules to clean them. After cleaning, the photovoltaic modules will need to be cleaned again due to factors such as rain and snow. This results in multiple times of time spent on cleaning the photovoltaic modules. In addition, every time the photovoltaic modules are cleaned manually, there is also the risk of high-altitude operations because the photovoltaic modules are installed at high places. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a photovoltaic module that can automatically clean the surface, which solves the problem that when traditional photovoltaic modules are cleaned, the workers use manual methods to clean the photovoltaic modules. Since most photovoltaic modules are installed at high places, the workers need to come to the photovoltaic modules to clean them. After cleaning, the photovoltaic modules will need to be cleaned again due to factors such as rain and snow, which results in multiple times of time-consuming cleaning costs. In addition, each time the photovoltaic modules are cleaned manually, there is also a risk of cleaning operations because the photovoltaic modules are installed at high places.
[0006] To achieve the above-mentioned purpose, the utility model is implemented through the following technical solutions: a photovoltaic component that can automatically clean the surface, including a base plate, two support plates are arranged above the base plate, photovoltaic panels are arranged below the two support plates, and a collection box is installed above the base plate. The photovoltaic component that can automatically clean the surface also includes: a lifting device installed above the base plate; a transmission device, arranged above the base plate; a cleaning device, arranged below the support plate; a water level detection device, arranged above the base plate; wherein the lifting device can adjust the height during cleaning, the transmission device changes the cleaning position, the cleaning device can clean the photovoltaic, and the water level detection device can control the amount of rainwater falling.
[0007] Preferably, the lifting device includes: four vertical tubes, which are respectively installed above the base plate; four vertical rods, which are respectively installed below the two support plates and respectively plugged into the inner walls of the four vertical tubes; four electric push rods, which are respectively arranged inside the four vertical tubes and respectively fixedly connected to the bottoms of the four vertical rods; wherein the electric push rods drive the vertical rods to move along the inner walls of the vertical tubes, thereby driving the support plates to move.
[0008] Preferably, the transmission device includes: two first servo motors, which are respectively installed on the outer walls of the two support plates; two threaded rods, which are respectively installed on the output ends of the two first servo motors and respectively arranged inside the two support plates; two connecting blocks, which are respectively threadedly connected to the outer walls of the two threaded rods and respectively installed inside the two support plates; two sliders, which are respectively arranged below the two connecting blocks; two slide rails, which are respectively fixedly connected to the bottoms of the two support plates and slidably engaged with the outer walls of the two sliders; wherein, the first servo motor drives the threaded rod to drive the slider to slide along the outer wall of the slide rail through the connecting block, and automatic cleaning can be performed in cooperation with the cleaning device.
[0009] Preferably, the cleaning device includes: a water pump installed on the inner wall of the collection box; a hose connected to the output end of the water pump; a cleaning head connected to the hose and fixedly connected to the bottom of the slider; wherein the water pump transports water to the cleaning head through the hose.
[0010] Preferably, the water level detection device includes: a controller installed above the collection box; two water level detectors are provided and both are installed inside the collection box; a second servo motor is installed above the collection box; a baffle is provided on the outer wall of the output end of the second servo motor and fits with the inner wall of the collection box; wherein the water level detector feeds back the detection result to the controller, and the second servo motor can drive the baffle to rotate.
[0011] Beneficial Effects
[0012] The utility model provides a photovoltaic module that can automatically clean the surface. It has the following beneficial effects: the photovoltaic module that can automatically clean the surface solves the problem that the traditional manual cleaning needs to go to the photovoltaic module many times, which consumes time and cost, through the lifting device, the transmission device and the cleaning device. The setting can realize automatic cleaning of the surface of the photovoltaic module through the cooperation of the lifting device, the transmission device and the cleaning device, without the intervention of the staff, thereby reducing the work intensity of the staff, and there is no risk of manual high-altitude work.
[0013] Through the water level detection device, rainwater can be collected and stored on rainy days. When cleaning the surface of the photovoltaic modules, the photovoltaic modules can be cleaned by storing rainwater. There is no need for the staff to frequently add water sources, thereby reducing the work intensity of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 for Figure 1 A cross-sectional view of
[0016] Figure 3 for Figure 2 A schematic diagram of the structure of the middle controller, the second servo motor and the baffle;
[0017] Figure 4 for Figure 2 Schematic diagram of the structure of the threaded rod, slider and slide rail.
[0018] In the figure: 1. bottom plate, 2. support plate, 3. photovoltaic panel, 4. collecting box, 5. lifting device, 501. vertical pipe, 502. vertical rod, 503. electric push rod, 6. transmission device, 601. first servo motor, 602. threaded rod, 603. connecting block, 604. slider, 605. slide rail, 7. cleaning device, 701. water pump, 702. hose, 703. cleaning head, 8. water level detection device, 801. controller, 802. water level detector, 803. second servo motor, 804. baffle. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the art. The following mainly introduces the working principle and process.
[0021] When cleaning traditional photovoltaic modules, workers use manual methods to clean the modules. Since most photovoltaic modules are installed at high places, workers need to come to the front of the photovoltaic modules to clean them. After cleaning, the photovoltaic modules will need to be cleaned again due to factors such as rain and snow. This results in multiple times of time and cost to clean the photovoltaic modules. In addition, every time the photovoltaic modules are cleaned manually, there is also the risk of high-altitude operations because the photovoltaic modules are installed at high places.
[0022] In view of this, the utility model provides a photovoltaic module that can automatically clean its surface. The photovoltaic module that can automatically clean its surface solves the problem that traditional manual cleaning requires multiple visits to the photovoltaic module, which wastes time and cost, through a lifting device, a transmission device and a cleaning device. The present invention can realize automatic cleaning of the surface of the photovoltaic module through the cooperation of a lifting device, a transmission device and a cleaning device. The intervention of staff is not required, thereby reducing the work intensity of staff and eliminating the risk of manual high-altitude operations.
[0023] Embodiment 1: Figure 1 , 2 , 3 and 4 show that a photovoltaic assembly capable of automatically cleaning the surface comprises a bottom plate 1, two supporting plates 2 are arranged above the bottom plate 1, photovoltaic panels 3 are arranged below the two supporting plates 2, a collecting box 4 is installed above the bottom plate 1, and the photovoltaic assembly capable of automatically cleaning the surface further comprises: a lifting device 5 installed above the bottom plate 1; a transmission device 6 arranged above the bottom plate 1; a cleaning device 7 arranged below the supporting plates 2; a water level detection device 8 arranged above the bottom plate 1; wherein the lifting device 5 can adjust the height during cleaning, the transmission device 6 changes the cleaning position, the cleaning device 7 can clean the photovoltaic, and the water level detection device 8 can control the amount of rainwater falling into;
[0024] In the specific implementation process, it is worth pointing out that the bottom plate 1 plays a role in holding the whole device, the support plate 2 can protect the transmission device 6, the collection box 4 can collect and store rainwater on rainy days, and water can be directly added to the collection box 4. The lifting device 5, the transmission device 6 and the cleaning device 7 are used together to clean the photovoltaic components;
[0025] Specifically, when using the photovoltaic module that can automatically clean the surface, the staff first adds water to the inside of the collection box 4, and the water level detection device 8 will detect the water level. When the water level reaches the specified position, the water inlet of the collection box 4 will be blocked. At this time, the staff starts to clean the photovoltaic module by starting the cleaning device 7. The photovoltaic modules at different positions can be cleaned through the transmission device 6. The height of the cleaning device 7 can be adjusted according to the inclination of the photovoltaic panel through the lifting device 5, so as to clean each position of the photovoltaic module and complete the cleaning operation of the surface of the photovoltaic module.
[0026] Embodiment 2: By Figure 1 and 2 It can be seen that the lifting device 5 includes: four vertical tubes 501, which are respectively installed above the bottom plate 1; four vertical rods 502, which are respectively installed below the two support plates 2 and are respectively plugged into the inner walls of the four vertical tubes 501; four electric push rods 503, which are respectively arranged inside the four vertical tubes 501 and are respectively fixedly connected to the bottoms of the four vertical rods 502; wherein the electric push rods 503 drive the vertical rods 502 to move along the inner walls of the vertical tubes 501, thereby driving the support plates 2 to move;
[0027] In the specific implementation process, it is worth pointing out that the vertical tube 501 and the vertical rod 502 support the transmission device 6, the vertical rod 502 can move along the inner wall of the vertical tube 501, and the four electric push rods 503 are all provided with an external power supply. The four electric push rods 503 can be controlled simultaneously by an external power supply to perform length adjustment operations;
[0028] Specifically, on the basis of the above-mentioned embodiment 1, the staff starts the electric push rod 503 through an external power supply. The model of the electric push rod 503 is TG-700. After the electric push rod 503 is energized, the output end drives the vertical rod 502 to move. The vertical rod 502 begins to move on the inner wall of the vertical tube 501 under the force. The electric push rod 503 adjusts its own length according to the height of the photovoltaic component to be cleaned. When the photovoltaic component to be cleaned is at a higher position, the electric push rod 503 begins to extend. When the photovoltaic component to be cleaned is at a lower position, the electric push rod 503 begins to retract. At the same time, in conjunction with the transmission device 6 and the cleaning device 7, the surface of the photovoltaic components in various parts can be automatically cleaned.
[0029] Embodiment 3: By Figure 1 , 2As can be seen from Figures 4, the transmission device 6 includes: a first servo motor 601, the model of the first servo motor 601 is ECMA-E1 1320RS, two of which are provided and respectively installed on the outer walls of the two support plates 2; two threaded rods 602 are provided and respectively installed on the output ends of the two first servo motors 601 and respectively provided inside the two support plates 2; two connecting blocks 603 are provided and respectively threadedly connected to the outer walls of the two threaded rods 602 and respectively installed inside the two support plates 2; two sliders 604 are provided and respectively provided below the two connecting blocks 603; two slide rails 605 are provided and respectively fixedly connected to the bottoms of the two support plates 2 and slidably engaged with the outer walls of the two sliders 604; wherein the first servo motor 601 drives the threaded rod 602 to drive the slider 604 to slide along the outer wall of the slide rail 605 through the connecting block 603, and can be automatically cleaned in cooperation with the cleaning device 7;
[0030] In the specific implementation process, it is worth pointing out that the two first servo motors 601 are both provided with an external power supply, and the two first servo motors 601 can be started and shut down simultaneously by the external power supply. When the threaded rod 602 is subjected to force, it can rotate inside the support plate 2 through the bearing. When the connecting block 603 and the slider 604 are subjected to force, they will move in the same direction. The slide rail 605 limits the movement path of the slider 604 to avoid deviation during movement.
[0031] Specifically, on the basis of the above-mentioned embodiment 1, the staff first turns on the first servo motor 601 through an external power supply. After the first servo motor 601 is powered on, it starts to drive the threaded rod 602 to rotate, and the connecting block 603 threadedly connected to the threaded rod 602 is forced to start moving on the outer wall of the threaded rod 602. At the same time, the connecting block 603 drives the slider 604 to move. At this time, the slider 604 is forced to slide along the outer wall of the slide rail 605. The first servo motor 601 changes the rotation direction according to the position to be cleaned. When cleaning a photovoltaic component at a lower position, the first servo motor 601 rotates to drive the slider 604 to approach this position. When cleaning a photovoltaic component at a higher position, the first servo motor 601 rotates in the opposite direction to drive the slider 604 to approach the new position. The photovoltaic component can be cleaned in conjunction with the lifting device 5 and the cleaning device 7.
[0032] Embodiment 4: By Figure 1 and 2 It can be seen that the cleaning device 7 includes: a water pump 701, the model of the water pump 701 is 50WQD10-10-0.75, installed on the inner wall of the collection box 4; a hose 702, connected to the output end of the water pump 701; a cleaning head 703, connected to the hose 702, and fixedly connected to the bottom of the slider 604; wherein the water pump 701 delivers water to the cleaning head 703 through the hose 702;
[0033] In the specific implementation process, it is worth pointing out that the water pump 701 is provided with an external power supply, and the start and stop of the water pump 701 can be controlled by the external power supply. When the transmission device 6 drives the cleaning head 703 to perform the cleaning operation, the hose 702 can change its position with the movement of the transmission device 6;
[0034] Specifically, based on the above-mentioned embodiment 1, the staff first turns on the water pump 701 through an external power supply. After the water pump 701 is powered on, the internal water of the collection box 4 will be discharged into the inside of the hose 702. As the water discharged into the hose 702 gradually increases, the water inside the hose 702 will flow into the inside of the cleaning head 703 after it is filled. The water inside the cleaning head 703 flows onto the brush through the groove. At this time, the brush wetted by water can clean the photovoltaic module, and cooperate with the lifting device 5 and the transmission device 6 to complete the photovoltaic module cleaning operation.
[0035] Embodiment 5: By Figure 1 , 2 As can be seen from Figure 3, the water level detection device 8 includes: a controller 801, the model of the controller 801 is not specifically limited, and it can meet the use requirements and be installed above the collection box 4; a water level detector 802, the model of the water level detector 802 is not specifically limited, and it can meet the use requirements, and two are set, and both are installed inside the collection box 4; a second servo motor 803, the model of the second servo motor 803 is not specifically limited, and it can meet the use requirements and be installed above the collection box 4; a baffle 804, which is set on the outer wall of the output end of the second servo motor 803 and fits with the inner wall of the collection box 4; wherein the water level detector 802 feeds back the detection result to the controller 801, and the second servo motor 803 can drive the baffle 804 to rotate;
[0036] In the specific implementation process, it is worth pointing out that the controller 801 can receive the information fed back by the water level detector 802, and control the start and stop of the second servo motor 803 at the same time. The two water level detectors 802 are responsible for the signal feedback of full water and water shortage respectively. The water level detector 802 near the opening of the collection box 4 is responsible for the full water signal feedback, and the water level detector 802 far from the opening of the collection box 4 is responsible for the water shortage signal feedback. The rotation direction of the second servo motor 803 can control the movement direction of the baffle 804.
[0037] Specifically, on the basis of the above-mentioned embodiment 1, on rainy days, rainwater will fall into the collection box 4 and be stored. When the water level of rainwater rises to the water level detector 802 close to the opening of the collection box 4, the water level detector 802 will feed back the detection result to the controller 801. At this time, the controller 801 will control the second servo motor 803 to rotate, and the second servo motor 803 drives the baffle 804 to block the opening of the collection box 4, so that rainwater cannot fall into the collection box 4. When the remaining amount of stored water is lower than the water level detector 802 far away from the opening of the collection box 4, the water level detector 802 feeds back the new detection result to the controller 801, and the controller 801 will control the second servo motor 803 to rotate in the opposite direction, and the second servo motor 803 drives the baffle 804 to leave the opening of the collection box 4. At this time, rainwater can fall into the collection box 4.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".
[0039] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A photovoltaic module capable of automatically cleaning its surface, comprising a bottom plate (1), characterized in that: Two support plates (2) are arranged above the base plate (1), photovoltaic panels (3) are arranged below the two support plates (2), a collection box (4) is installed above the base plate (1), and the photovoltaic assembly capable of automatically cleaning the surface further comprises: A lifting device (5) installed above the base plate (1); A transmission device (6) is arranged above the bottom plate (1); A cleaning device (7) is arranged below the support plate (2); A water level detection device (8) is arranged above the bottom plate (1); The lifting device (5) can adjust the height during cleaning, the transmission device (6) changes the cleaning position, the cleaning device (7) can clean the photovoltaic power plant, and the water level detection device (8) can control the amount of rainwater falling into the photovoltaic power plant.
2. A photovoltaic module capable of automatically cleaning the surface according to claim 1, characterized in that: The lifting device (5) comprises: Four vertical pipes (501) are provided and are respectively installed above the bottom plate (1); Four vertical rods (502) are provided, which are respectively installed below the two support plates (2) and are respectively plugged into the inner walls of the four vertical pipes (501); Four electric push rods (503) are provided, which are respectively arranged inside the four vertical tubes (501) and are respectively fixedly connected to the bottoms of the four vertical rods (502); The electric push rod (503) drives the vertical rod (502) to move along the inner wall of the vertical tube (501), thereby driving the support plate (2) to move.
3. A photovoltaic module capable of automatically cleaning the surface according to claim 1, characterized in that: The transmission device (6) comprises: Two first servo motors (601) are provided and are respectively mounted on the outer walls of the two support plates (2); Two threaded rods (602) are provided, respectively mounted on the output ends of the two first servo motors (601), and respectively arranged inside the two support plates (2); Two connecting blocks (603) are provided, which are respectively threadedly connected to the outer walls of the two threaded rods (602) and respectively installed inside the two support plates (2); Two sliders (604) are provided and are respectively arranged below the two connecting blocks (603); Two slide rails (605) are provided, which are respectively fixedly connected to the bottoms of the two support plates (2) and are slidably engaged with the outer walls of the two sliding blocks (604); The first servo motor (601) drives the threaded rod (602) to drive the slider (604) to slide along the outer wall of the slide rail (605) via the connecting block (603), and automatic cleaning can be performed in conjunction with the cleaning device (7).
4. A photovoltaic module capable of automatically cleaning the surface according to claim 3, characterized in that: The cleaning device (7) comprises: A water pump (701) installed on the inner wall of the collection box (4); A hose (702) connected to the output end of the water pump (701); A cleaning head (703) is connected to the hose (702) and is fixedly connected to the bottom of the slider (604); The water pump (701) delivers water to the cleaning head (703) via a hose (702).
5. The photovoltaic module capable of automatically cleaning the surface according to claim 1, characterized in that: The water level detection device (8) comprises: A controller (801) is installed above the collection box (4); Two water level detectors (802) are provided and both are installed inside the collection box (4); A second servo motor (803) is installed above the collection box (4); A baffle (804) is arranged on the outer wall of the output end of the second servo motor (803) and is in contact with the inner wall of the collection box (4); The water level detector (802) feeds back the detection result to the controller (801), and the second servo motor (803) can drive the baffle (804) to rotate.
