Automatic O-shaped ring greasing device
Through the design of the automatic O-ring grease coating device, the use of oil injectors and multiple grease channels to achieve uniform coating in four directions, solving the investment and operation complexity of traditional manual grease coating efficiency and three-axis mechanical manual methods, realizing the Efficient and accurate grease application process.
Patent Information
- Application Number
- CN202420930786.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-30
AI Technical Summary
Traditional O-ring grease coating devices have problems such as cumbersome manual operation, low efficiency, low accuracy and uneven coating, and the three-axis mechanical manual method is large and complex.
An automatic O-ring grease coating device is designed, including a lubricant, grease storage tank, piston cylinder, press switch and grease channel. Through automatic grease supply and multiple grease channels, uniform coating is achieved in four directions, combined with flow adjustment The knob and normally closed oil circuit control ensure the accurate and adjustable amount of grease.
It realizes automatic grease application, which is simple and efficient in operation, and is accurate in the grease application area, solving the problem of low efficiency and accuracy of manual grease application, and reducing the investment and operation complexity of three-axis mechanical manual methods.
Smart Images
Figure CN222267671U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of O-rings, in particular to an automatic O-ring grease coating device. Background Art
[0002] The O-ring is a rubber sealing ring with a circular cross section, named after its O-shaped cross section. It first appeared in the mid-19th century as a sealing element for steam engine cylinders. The O-ring is cheap, easy to manufacture, reliable, and has simple installation requirements, so it is the most common mechanical design for sealing. O-rings are often used in many structures that require sealing machinery. In order to improve the performance of the O-ring during use and the smooth assembly work, the O-ring must be pre-coated with grease before assembly to achieve the effect of lubrication, protection, and improved sealing performance.
[0003] Common O-ring greasing devices are usually composed of structures such as a grease plate, a grease supply system, a drive system, a control system, and a safety protection device. First, place the O-ring on the grease plate. The grease supply system provides grease to the grease plate, and the grease plate rotates under the action of the drive system. The overall operation of the device is operated by the control system, and under the action of the safety protection device, accidents can be prevented. This is the common structure and use of the O-ring greasing device. Traditional O-ring greasing is mostly done manually. There are many uncontrollable factors that lead to uneven oil application, or the coating area is difficult to grasp and is applied to the workpiece area outside the O-ring. Moreover, for the assembly production line of parts with large consumption, manual coating is time-consuming and labor-intensive, delaying the production cycle. Some O-ring greasing devices use a three-axis manipulator to drive the glue coating machine to grease the O-ring. Although this method solves the precision control of the coating part, the equipment investment is large, and each workpiece must be clamped, which is cumbersome and inconvenient to operate. For this reason, an automatic O-ring greasing device is proposed. Utility Model Content
[0004] In view of the deficiencies of the prior art, the utility model provides an automatic O-ring grease coating device to solve the technical problems of large equipment investment and complicated and inconvenient operation.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: an automatic O-ring grease coating device, comprising:
[0006] A lubricator, and a grease storage tank, a piston cylinder, a first spring, a grease inlet, a grease outlet and a flow regulating knob constituting the lubricator;
[0007] The base is arranged directly below the bottom of the oiler, and a grease inlet and a grease application port are respectively provided at the center of both sides of the top of the base, and a grease channel is connected between the grease inlet and the grease application port;
[0008] The push switch is arranged at the top center of the base and connected to the grease channel, and the push switch is composed of an oil tank, a connecting rod, a second spring and a screw plug;
[0009] The workpiece is arranged just above the top of the grease port, and an O-ring is added to the bottom of the workpiece. By installing the oiler on the base, the oiler can automatically supply grease to the base through the internal first spring and the piston cylinder. Insert the workpiece equipped with the O-ring into the grease port and press it to the bottom. The O-ring automatically aligns with the grease cavity. The workpiece is pressed to automatically open the press switch, and the grease automatically flows into the base. There are multiple grease channels inside the base, which can evenly flow to the O-ring from four directions and evenly apply the grease to the surface of the O-ring. The workpiece is removed and the press switch is automatically closed to cut off the oil circuit. Grease can be added to the grease storage tank through the grease nozzle. When adding grease, the pressure of the oil gun will automatically squeeze the first spring in the piston cylinder and add grease to the grease storage tank. The grease storage tank filled with grease will have pressure under the thrust of the piston cylinder. The piston cylinder has a flow adjustment knob to adjust the flow rate. The grease can automatically flow to the grease outlet through the flow adjustment knob under the thrust of the first spring. The grease outlet is connected to the base through a thread, and the grease inlet of the base is connected to the push switch through a grease channel. The push switch can control the cut-off / opening of the main channel and is in a normally closed state. The end of the main channel is connected to a grease main channel on the left and right at the same time, and the three grease main channels are connected to four branches leading to the grease chamber. The push switch closes the oil circuit under normal circumstances. When the workpiece is pressed down, the push switch is pressed down at the same time. There is an oil groove on the connecting rod of the push switch. When the oil groove drops in the pressed state, the oil circuit is connected, and the grease flows to the grease chamber through the oil circuit. When the workpiece is removed after greasing, the connecting rod will reset under the elastic force of the second spring, and the oil groove will rise above the oil circuit, automatically cutting off the oil circuit. On the one hand, automatic greasing is simple and efficient to operate, the greasing part is accurate, and the greasing amount is adjustable, which solves the problems of low efficiency, low precision, and uneven coating of manual greasing; on the other hand, it also solves the shortcomings of large investment, inconvenient clamping, and cumbersome operation of the three-axis manipulator.
[0010] Preferably, the bottom of the base is longitudinally inserted with connecting tubes, and the bottom center of the connecting tube is rotatably connected with a rotating head. The base can be fixed at a corresponding position through the connecting tube, and the rotating head can rotate on the connecting tube.
[0011] Preferably, a rotating shaft is rotatably connected to the center of the inner cavity of the connecting tube, and the bottom end of the rotating shaft passes through the inner wall of the connecting tube and extends downward, and is coaxially connected to the rotating head. The rotating head drives the rotating shaft to rotate on the connecting tube.
[0012] Preferably, the top end of the rotating shaft penetrates the inner wall of the connecting tube and extends upward, and arc-shaped rods are installed at the front and rear ends of the upper surface of the rotating shaft. The arc-shaped rods can rotate in the same direction as the rotating shaft.
[0013] Preferably, the centers of both sides of the top of the connecting tube are rotatably connected with side convex plates, which are connected to the corresponding arc rods, and an arc spring is added to one side of the side convex plate, which is connected to the corresponding part of the top of the connecting tube. First, rotate the rotating head, insert the top of the connecting tube into the corresponding part of the bottom of the base, and loosen the rotating head. The side convex plate is reset under the action of the arc spring and is connected to the inner wall of the base, so that the base can be connected to the corresponding structure through the connecting tube. At the same time, compared with the traditional thread, this structure is simple to operate and easy to disassemble and use.
[0014] Compared with the prior art, the utility model provides an automatic O-ring grease coating device, which has the following beneficial effects:
[0015] The automatic O-ring greasing device can install the oiler on the base, and the oiler can automatically supply grease to the base through the internal first spring and the piston cylinder. The workpiece equipped with the O-ring is inserted into the greasing port and pressed to the bottom, the O-ring automatically aligns with the greasing cavity, the workpiece is pressed to automatically open the press switch, and the grease automatically flows into the base. There are multiple grease channels inside the base, which can evenly flow to the O-ring from four directions and evenly apply the grease to the surface of the O-ring. The workpiece is removed and the press switch is automatically closed to cut off the oil circuit. Grease can be added to the grease storage tank through the grease nozzle. When adding grease, the pressure of the oil gun will automatically squeeze the first spring in the piston cylinder and add grease to the grease storage tank. The grease storage tank filled with grease will have pressure under the thrust of the piston cylinder. The piston cylinder has a flow adjustment knob to adjust the flow rate. The grease can automatically flow to the grease outlet through the flow adjustment knob under the thrust of the first spring. The grease outlet is connected to the base through a thread, and the grease inlet of the base is connected to the push switch through a grease channel. The push switch can control the cut-off / opening of the main channel and is in a normally closed state. The end of the main channel is connected to a grease main channel on the left and right at the same time, and the three grease main channels are connected to four branches leading to the grease chamber. The push switch closes the oil circuit under normal circumstances. When the workpiece is pressed down, the push switch is pressed down at the same time. There is an oil groove on the connecting rod of the push switch. When the oil groove drops in the pressed state, the oil circuit is connected, and the grease flows to the grease chamber through the oil circuit. When the workpiece is removed after greasing, the connecting rod will reset under the elastic force of the second spring, and the oil groove will rise above the oil circuit, automatically cutting off the oil circuit. In this way, on the one hand, automatic greasing is easy to operate and efficient, the greasing part is accurate, and the greasing amount is adjustable, which solves the problems of low efficiency, low precision, and uneven coating of manual greasing; on the other hand, it also solves the shortcomings of large investment, inconvenient clamping, and cumbersome operation of the three-axis manipulator. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 This is a partial cross-sectional structural diagram of the oiler of the utility model;
[0018] Figure 3 This is a schematic diagram of the cross-sectional structure of the base portion of the utility model;
[0019] Figure 4 This is a schematic diagram of the push switch and its connection structure of the utility model;
[0020] Figure 5 This is a schematic diagram of the internal structure of the connecting tube of the utility model in cross section.
[0021] In the figure: 1. Oiler; 2. Piston cylinder; 3. First spring; 4. Grease inlet; 5. Grease outlet; 6. Flow adjustment knob; 7. Base; 8. Grease inlet; 9. Grease application port; 10. Push switch; 11. Grease channel; 12. Oil tank; 13. Connecting rod; 14. Second spring; 15. Screw plug; 16. Workpiece; 17. Connecting cylinder; 18. Rotating head; 19. Rotating shaft; 20. Arc rod; 21. Side convex plate; 22. Arc spring; 23. Grease storage tank. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] The utility model provides a technical solution, an automatic O-ring grease coating device, comprising: Figure 1 , Figure 2 , a lubricator 1, and a grease storage tank 23, a piston cylinder 2, a first spring 3, a grease inlet 4, a grease outlet 5 and a flow regulating knob 6 constituting the lubricator 1;
[0024] See also Figure 3 The base 7 is arranged just below the bottom of the oiler 1, and a grease inlet 8 and a grease application port 9 are respectively provided at the center of both sides of the top of the base 7, and a grease passage 11 is connected between the grease inlet 8 and the grease application port 9;
[0025] See also Figure 4 The push switch 10 is disposed at the top center of the base 7 and connected to the grease channel 11, and the push switch 10 is composed of an oil groove 12, a connecting rod 13, a second spring 14 and a screw plug 15;
[0026] See also Figure 1, the workpiece 16 is arranged just above the top of the grease port 9, and an O-ring is added to the bottom of the workpiece 16. By installing the oiler 1 on the base 7, the oiler 1 can automatically supply grease to the base 7 through the internal first spring 3 and the piston cylinder 2. The workpiece 16 equipped with the O-ring is inserted into the grease port 9 and pressed to the bottom. The O-ring automatically aligns with the grease cavity. The workpiece 16 is pressed to automatically open the press switch 10, and the grease automatically flows into the base 7. There are multiple grease channels 11 inside the base 7, which can evenly flow to the O-ring from four directions and evenly apply the grease to the surface of the O-ring. The workpiece 16 is removed, and the press switch 10 automatically closes and cuts off the oil circuit. Grease can be added to the grease tank 23 through the grease nipple. When adding grease, the pressure of the oil gun will automatically squeeze the first spring 3 in the piston cylinder 2 and add the grease to the grease tank 23. The grease tank 23 filled with grease will have pressure under the thrust of the piston cylinder 2. The piston cylinder 2 has a flow adjustment knob 6 to adjust the flow rate. The grease can automatically flow to the grease outlet 5 through the flow adjustment knob 6 under the thrust of the first spring 3. The grease outlet 5 is connected to the base 7 through a thread. The grease inlet 8 of the base 7 is connected to the press switch 10 through a grease channel 11. The press switch 10 can control the cut-off / opening of the main channel, which is in a normally closed state. The end of the main channel is connected to a grease main channel on the left and right at the same time. The three grease main channels are connected to four branches leading to the grease chamber. The push switch 10 closes the oil circuit under normal circumstances. When the workpiece 16 is pressed down, the push switch 10 is pressed down at the same time. The connecting rod 13 of the push switch 10 has an oil groove 12. When the oil groove 12 is pressed down, the oil circuit is connected, and the grease flows to the grease chamber through the oil circuit. When the workpiece 16 is removed after greasing, the connecting rod 13 will reset under the elastic force of the second spring 14, and the oil groove 12 will rise above the oil circuit, automatically cutting off the oil circuit. On the one hand, automatic greasing is easy to operate and efficient, the greasing position is accurate, and the greasing amount is adjustable, which solves the problems of low efficiency, low precision, and uneven coating of manual greasing; on the other hand, it also solves the shortcomings of large investment, inconvenient clamping, and cumbersome operation of three-axis manipulators.
[0027] See also Figure 5, the bottom of the base 7 is longitudinally inserted with a connecting tube 17, and the bottom center of the connecting tube 17 is rotatably connected with a rotating head 18. The base 7 can be fixed at the corresponding position through the connecting tube 17, and the rotating head 18 can rotate on the connecting tube 17. The center of the inner cavity of the connecting tube 17 is rotatably connected with a rotating shaft 19, and the bottom end of the rotating shaft 19 extends downward through the inner wall of the connecting tube 17 and is coaxially connected with the rotating head 18. The rotating head 18 drives the rotating shaft 19 to rotate on the connecting tube 17. The top of the rotating shaft 19 extends upward through the inner wall of the connecting tube 17, and the front and rear ends of the upper surface of the rotating shaft 19 are installed with an arc rod 20. The arc rod 20 can rotate in the same direction as the rotating shaft 19. The center of both sides of the top of the connecting tube 17 is rotatably connected with a side convex plate 21, and is connected with the corresponding arc rod 20, and an arc spring 22 is added to one side of the side convex plate 21, and is connected to the corresponding position of the top of the connecting tube 17. First, rotate the rotating head 18, and insert the top end of the connecting tube 17 into the corresponding position of the bottom of the base 7, and loosen the rotating head 18. The side convex plate 21 is reset under the action of the arc spring 22 and is connected with the inner wall of the base 7 by a clamping connection, so that the base 7 can be connected to the corresponding structure through the connecting tube 17. At the same time, compared with the traditional thread, this structure is simple to operate and convenient for disassembly and assembly.
[0028] This solution: by installing the oiler 1 on the base 7, the oiler 1 can automatically supply grease to the base 7 through the internal first spring 3 and the piston cylinder 2. Insert the workpiece 16 equipped with the O-ring into the grease port 9 and press it to the bottom, the O-ring automatically aligns with the grease cavity, the workpiece 16 is pressed to automatically open the press switch 10, and the grease automatically flows into the base 7. There are multiple grease channels 11 inside the base 7, which can evenly flow to the O-ring from four directions and evenly apply the grease to the surface of the O-ring. When the workpiece 16 is removed, the press switch 10 automatically closes and cuts off the oil circuit. Grease can be added to the grease storage tank 23 through the grease nozzle. When adding grease, the pressure of the oil gun will automatically squeeze the first spring 3 in the piston cylinder 2 and add grease to the grease storage tank 23. The grease storage tank 23 filled with grease will have pressure under the thrust of the piston cylinder 2. The piston cylinder 2 has a flow adjustment knob 6 to adjust the flow rate. The grease can automatically flow to the grease outlet 5 through the flow adjustment knob 6 under the thrust of the first spring 3. The grease outlet 5 is connected to the base 7 through a thread, and the grease inlet 8 of the base 7 is connected to the push switch 10 through a grease channel 11. The push switch 10 can control the cut-off / opening of the main channel and is in a normally closed state. The ends of the main channel are connected to one grease main channel on the left and one on the right. The three grease main channels are connected to four branches leading to the grease chamber. The push switch 10 closes the oil circuit under normal circumstances. When the workpiece 16 is pressed down, the push switch 10 is pressed down at the same time. The connecting rod 13 of the push switch 10 is provided with an oil groove 12. When the oil groove 12 is pressed down, the oil circuit is connected, and the grease flows to the grease chamber through the oil circuit. When the workpiece 16 is removed after grease application, the connecting rod 13 will reset under the elastic force of the second spring 14, and the oil groove 12 will rise above the oil circuit, automatically cutting off the oil circuit. First, rotate the rotating head 18 and insert the top end of the connecting tube 17 into the corresponding position of the bottom of the base 7 , then release the rotating head 18 , and the side convex plate 21 is reset under the action of the arc spring 22 and is connected with the inner wall of the base 7 by being clamped.
[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic O-ring grease coating device, characterized in that: include: A lubricator (1), and a grease storage tank (23), a piston cylinder (2), a first spring (3), a grease inlet (4), a grease outlet (5), and a flow regulating knob (6) constituting the lubricator (1); A base (7) is arranged directly below the bottom of the oiler (1), and a grease inlet (8) and a grease application port (9) are respectively provided at the center of two sides of the top of the base (7), and a grease passage (11) is connected between the grease inlet (8) and the grease application port (9); The push switch (10) is arranged at the top center of the base (7) and is connected to the grease channel (11), and the push switch (10) is composed of an oil groove (12), a connecting rod (13), a second spring (14) and a screw plug (15); The workpiece (16) is arranged just above the top of the grease application port (9), and an O-ring is provided at the bottom of the workpiece (16).
2. The automatic O-ring greasing device according to claim 1, characterized in that: Connecting tubes (17) are longitudinally inserted around the bottom of the base (7), and a rotating head (18) is rotatably connected to the center of the bottom of the connecting tube (17).
3. The automatic O-ring greasing device according to claim 2 is characterized in that: A rotating shaft (19) is rotatably connected to the center of the inner cavity of the connecting cylinder (17), and the bottom end of the rotating shaft (19) penetrates the inner wall of the connecting cylinder (17) and extends downward, and is coaxially connected to the rotating head (18).
4. The automatic O-ring greasing device according to claim 3 is characterized in that: The top end of the rotating shaft (19) penetrates the inner wall of the connecting tube (17) and extends upward, and arc-shaped rods (20) are installed at the front and rear ends of the upper surface of the rotating shaft (19).
5. The automatic O-ring greasing device according to claim 4, characterized in that: Side convex plates (21) are rotatably connected to the centers of both sides of the top of the connecting tube (17) and are connected to corresponding arc-shaped rods (20). An arc-shaped spring (22) is provided on one side of the side convex plate (21) and is connected to a corresponding portion of the top of the connecting tube (17).