Full-automatic high-temperature high-pressure efficient all-dimensional steam cleaning device
Through the fully automatic high-temperature and high-pressure steam cleaning device, the use of high-temperature and high-pressure steam and rotary motor-driven clamps and steam spray pipes solves the problem of the cleaning of lead-acid batteries consumes a large amount of liquid and the cleaning effect is not ideal in low-temperature environments, achieving more efficient and more Economical lead-acid battery cleaning.
Patent Information
- Application Number
- CN202323292135.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-05
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2033-12-05
AI Technical Summary
The existing lead-acid battery cleaning device consumes a large amount of cleaning liquid in low temperature environments and has poor cleaning effect, especially the contact surface between the battery and the metal leakage mesh has not been effectively cleaned.
A fully automatic high-temperature, high-pressure and efficient all-round steam cleaning device is designed to generate high-temperature, high-pressure steam using a steam generator. The clamp and steam spray pipe are driven by hydraulic rods and rotating motors to achieve comprehensive cleaning of the surface of lead batteries to ensure no blind spots. .
The movement of molecules is accelerated by high temperature and high pressure steam, which significantly improves the cleaning effect and reduces the cleaning cost. The rotation and clamping mechanism ensures thorough cleaning of the battery surface and the metal leakage contact surface, improving the overall cleaning effect.
Smart Images
Figure CN222267980U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lead-acid batteries, in particular to a fully automatic high-temperature, high-pressure, high-efficiency, all-round steam cleaning device. Background Art
[0002] Lead-acid battery (VRLA) is a storage battery whose electrodes are mainly made of lead and its oxides, and whose electrolyte is sulfuric acid solution. In the discharge state of the lead-acid battery, the main component of the positive electrode is lead dioxide, and the main component of the negative electrode is lead; in the charging state, the main components of the positive and negative electrodes are both lead sulfate. The nominal voltage of a single-cell lead-acid battery is 2.0V, which can be discharged to 1.5V and charged to 2.4V; in applications, 6 single-cell lead-acid batteries are often connected in series to form a nominal 12V lead-acid battery, and there are also 24V, 36V, 48V, etc. In the field of lead-acid batteries, a fully automatic high-temperature, high-pressure, high-efficiency, all-round steam cleaning device is often used.
[0003] After searching, the existing Chinese patent publication number is: CN215613564U, which provides a lead-acid battery cleaning device, including a cleaning box, on which a cleaning structure is provided; the cleaning structure includes: a door body, a water tank, a tee, a total water outlet pipe, a pair of cleaning pipes, a pair of high-pressure cleaning heads, a metal filter, an automatic cleaning roller, a connecting component and a moving component; the door body is installed on the cleaning box, the water tank is installed on the upper wall of the cleaning box, the tee is installed on the cleaning box, the tee is located in front of the water tank, a through hole is opened on the front wall of the water tank, one end of the total water outlet pipe is installed on the through hole on the front wall of the water tank, the other end of the total water outlet pipe is installed on the tee, a pair of through holes are opened on the upper wall of the cleaning box, and one end of a pair of cleaning pipes is respectively installed on the tee. The patent has a simple structure and convenient operation through the cleaning structure, which can clean the acid and dust on the surface of the lead-acid battery, and can collect the cleaning water of the lead-acid battery, which solves the problem that the existing lead-acid battery group needs to be charged after assembly, and after charging, the acid and dust on the surface of the lead-acid battery need to be cleaned.
[0004] Although the above patent can clean the acid and dust on the surface of the lead-acid battery, the above lead-acid battery cleaning device still has the following problems: when the ambient temperature is low, a large amount of cleaning liquid is required to achieve the expected effect, wasting a lot of cost, the contact surface between the battery and the metal drain screen is not cleaned, and the overall cleaning effect is not ideal.
[0005] In view of the above problems, a fully automatic high-temperature, high-pressure, efficient and all-round steam cleaning device is proposed. Utility Model Content
[0006] The utility model aims to provide a fully automatic high-temperature, high-pressure, efficient and all-round steam cleaning device, which solves the problems of wasting a lot of costs and unsatisfactory cleaning effects in the background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic high-temperature, high-pressure, high-efficiency, all-round steam cleaning device, comprising a cleaning box, a conveying crawler is penetrated and arranged at the lower part of the cleaning box, hydraulic rods are arranged on the left and right sides of the conveying crawler, and the bottom of the hydraulic rod is fixedly connected to the bottom of the cleaning box, the output ends of the two hydraulic rods are fixedly connected to the first rotating motor, a fixed block is fixedly connected to the middle part of the top of the cleaning box, a first screw motor is fixedly connected to the lower rear part of the fixed block, the screw part of the first screw motor penetrates and is rotatably connected to the fixed block, the screw part of the first screw motor penetrates and is threadedly connected with a first nut pair, and the first nut pair is slidably connected to the middle part of the fixed block, a cleaning mechanism is arranged at the lower left part of the cleaning box, and a clamping mechanism is arranged on the opposite side of the two first rotating motors.
[0008] By adopting the above technical solution, the battery is transported into the cleaning box for cleaning via the conveyor belt, and the battery is driven up by the hydraulic rod to provide space for the battery to rotate.
[0009] As a further description of the above technical solution: the cleaning mechanism includes a steam generator, a steam hose passes through the top of the steam generator and is fixedly connected, and the steam hose passes through and is fixedly connected to the right side of the cleaning box.
[0010] By adopting the above technical solution, the steam generator generates high-temperature and high-pressure steam, and transports it into the cleaning box through the steam hose.
[0011] As a further description of the above technical solution: the clamping mechanism includes a fixed seat, which is fixedly connected to the output end of the first rotating motor, and the second rotating motor is fixedly connected to the opposite sides of the front and rear sides of the top of the two fixed seats.
[0012] By adopting the above technical solution, the first rotating motor drives the fixing seat to rotate, thereby driving the battery to rotate.
[0013] As a further description of the above technical solution: both the front and rear sides inside the fixing seat are rotatably connected with a rotating shaft, and the rotating shaft passes through the fixing seat and is fixedly connected to the output end of the second rotating motor.
[0014] By adopting the above technical solution, the second rotating motor drives the rotating shaft to rotate.
[0015] As a further description of the above technical solution: a connecting rod passes through and is fixedly connected to the middle of the rotating shaft, and a clamping plate is fixedly connected to the middle of the opposite side of the connecting rod.
[0016] By adopting the above technical solution, the rotating shaft rotates to drive the clamping plate to rotate, so that the clamping plate clamps the battery.
[0017] As a further description of the above technical solution: a second screw motor is fixedly connected to the lower right side of the first nut pair, and the screw part of the second screw motor passes through and is rotatably connected to the first nut pair.
[0018] By adopting the above technical solution, the steam injection pipe is driven to move forward and backward through the first nut pair.
[0019] As a further description of the above technical solution: a steam spray pipe is passed through and fixedly connected to the right side of the steam hose, a second nut pair is fixedly connected to the top of the steam spray pipe, and the second nut pair passes through and is threadedly connected to the screw part of the second screw motor.
[0020] By adopting the above technical solution, the high-temperature and high-pressure steam in the steam hose is sprayed out through the steam hose, and at the same time, the steam spray pipe is driven to move left and right through the second nut pair.
[0021] As a further description of the above technical solution: the second nut pair penetrates through and is slidably connected to the lower part of the first nut pair.
[0022] By adopting the above technical solution, the steam injection pipe is driven to move left and right through the second nut pair.
[0023] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0024] 1. The utility model provides a fully automatic high-temperature, high-pressure, efficient and all-round steam cleaning device. First, a steam generator generates high-temperature and high-pressure steam, which is sprayed from a steam spray pipe through a steam hose to clean the surface of a lead battery. The high temperature and high pressure enhance the movement speed of molecules, achieve a better cleaning effect, and reduce the cost during the cleaning process.
[0025] 2. The utility model provides a fully automatic high-temperature, high-pressure, efficient, all-round steam cleaning device, which clamps the lead battery through a second rotating motor, and the hydraulic rod drives the lead battery to rise, and then the first rotating motor drives the lead battery to flip, so as to achieve a better cleaning effect. After flipping, the upper clamp is driven by the second rotating motor to rotate and stay away from the lead battery, so as to prevent the lead battery from having a cleaning dead corner, and make the cleaning effect more ideal. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0027] Figure 2 It is a cross-sectional view of the overall structure of the utility model;
[0028] Figure 3 This is a schematic diagram of the first screw motor of the utility model;
[0029] Figure 4It is a schematic diagram of the clamping mechanism of the utility model.
[0030] In the figure: 1. cleaning box; 2. steam hose; 3. steam generator; 4. steam injection pipe; 5. conveyor track; 6. hydraulic rod; 7. fixing block; 8. second nut pair; 9. second screw motor; 10. first nut pair; 11. first screw motor; 12. first rotating motor; 13. fixing seat; 14. second rotating motor; 15. clamping plate; 16. connecting rod; 17. rotating shaft. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.
[0033] Combination Figure 1 and Figure 2 The utility model is a fully automatic high-temperature, high-pressure, high-efficiency, all-round steam cleaning device, comprising a cleaning box 1, a conveying crawler 5 is penetrated and arranged at the lower part of the cleaning box 1, hydraulic rods 6 are arranged on the left and right sides of the conveying crawler 5, and the bottom of the hydraulic rod 6 is fixedly connected to the bottom of the cleaning box 1, the hydraulic rod 6 drives the lead battery to rise, and a cleaning mechanism is arranged at the lower left part of the cleaning box 1, the cleaning mechanism comprises a steam generator 3, a steam hose 2 is penetrated and fixedly connected at the top of the steam generator 3, and the steam hose 2 is penetrated and fixedly connected to the right side of the cleaning box 1, and a steam spray pipe 4 is penetrated and fixedly connected to the right side of the steam hose 2, the lead battery is placed on the conveying crawler 5, and transported to the inside of the cleaning box 1, the high-temperature and high-pressure steam is generated by the steam generator 3, and is sprayed from the steam spray pipe 4 through the steam hose 2 to clean the surface of the lead battery, and the high temperature and high pressure enhance the movement speed of molecules, achieve better cleaning effect, and reduce costs.
[0034] Combination Figure 3A fixed block 7 is fixedly connected to the middle part of the top of the cleaning box 1, and a first screw motor 11 is fixedly connected to the lower rear part of the fixed block 7. The screw part of the first screw motor 11 penetrates and is rotatably connected to the fixed block 7. The screw part of the first screw motor 11 penetrates and is threadedly connected with the first nut pair 10, and the first nut pair 10 is slidably connected to the middle part of the fixed block 7. The first screw motor 11 drives the steam spray pipe 4 to move forward and backward. A second screw motor 9 is fixedly connected to the lower right side of the first nut pair 10, and the screw part of the second screw motor 9 penetrates and is rotatably connected to the first nut pair 10. A second nut pair 8 is fixedly connected to the top of the steam spray pipe 4, and the second nut pair 8 penetrates and is threadedly connected to the screw part of the second screw motor 9. The second nut pair 8 penetrates and is slidably connected to the lower part of the first nut pair 10, and the second screw motor 9 drives the steam spray pipe 4 to move left and right.
[0035] Combination Figure 4 The output ends of the two hydraulic rods 6 are fixedly connected to the first rotating motor 12, and the first rotating motor 12 drives the lead battery to flip to achieve a better cleaning effect. A clamping mechanism is provided on the opposite side of the two first rotating motors 12, and the clamping mechanism includes a fixed seat 13, and the fixed seat 13 is fixedly connected to the output end of the first rotating motor 12. The opposite sides of the front and rear sides of the tops of the two fixed seats 13 are fixedly connected to the second rotating motor 14. The front and rear sides inside the fixed seat 13 are rotatably connected with a rotating shaft 17, and the rotating shaft 17 passes through the fixed seat 13 and is fixedly connected to the output end of the second rotating motor 14. A connecting rod 16 passes through and is fixedly connected to the middle of the rotating shaft 17. A clamping plate 15 is fixedly connected to the middle of the opposite side of the connecting rod 16. The second rotating motor 14 drives the clamping plate 15 to clamp the lead battery. After flipping, the clamping plate 15 at the top is driven to rotate by the second rotating motor 14, away from the lead battery, to prevent the lead battery from having a cleaning dead angle, so that the cleaning effect is more ideal.
[0036] Working principle: the lead battery is placed on the conveyor track 5 and conveyed to the inside of the cleaning box 1. The steam generator 3 generates high-temperature and high-pressure steam, which is sprayed from the steam spray pipe 4 through the steam hose 2 to clean the surface of the lead battery. The high temperature and high pressure enhance the movement speed of molecules, achieve better cleaning effect, and reduce costs. During the cleaning process, the first screw motor 11 drives the steam spray pipe 4 to move forward and backward, and the second screw motor 9 drives the steam spray pipe 4 to move left and right. At the same time, the second rotating motor 14 drives the clamping plate 15 to clamp the lead battery, and the hydraulic rod 6 drives the lead battery to rise. Then the first rotating motor 12 drives the lead battery to flip over to achieve a better cleaning effect. After flipping, the clamping plate 15 at the top is driven to rotate by the second rotating motor 14, away from the lead battery, to prevent the lead battery from having a cleaning dead angle, so that the cleaning effect is more ideal.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A fully automatic high-temperature, high-pressure, high-efficiency, all-round steam cleaning device, comprising a cleaning box (1), characterized in that: A conveying crawler (5) is passed through and arranged at the lower part of the cleaning box (1); hydraulic rods (6) are provided on the left and right sides of the conveying crawler (5); the bottom of the hydraulic rod (6) is fixedly connected to the bottom of the cleaning box (1); the output ends of the two hydraulic rods (6) are fixedly connected to a first rotating motor (12); a fixed block (7) is fixedly connected to the middle of the top of the cleaning box (1); a first screw motor (11) is fixedly connected to the lower rear part of the fixed block (7); the screw part of the first screw motor (11) passes through and is rotatably connected to the fixed block (7); the screw part of the first screw motor (11) passes through and is threadedly connected to a first nut pair (10); and the first nut pair (10) is slidably connected to the middle of the fixed block (7); a cleaning mechanism is provided at the lower left part of the cleaning box (1); and a clamping mechanism is provided on the opposite side of the two first rotating motors (12).
2. A fully automatic high-temperature, high-pressure, high-efficiency, all-round steam cleaning device according to claim 1, characterized in that: The cleaning mechanism comprises a steam generator (3), a steam hose (2) passing through and fixedly connected to the top of the steam generator (3), and the steam hose (2) passing through and fixedly connected to the right side of the cleaning box (1).
3. The fully automatic high-temperature, high-pressure, high-efficiency, all-round steam cleaning device according to claim 1, characterized in that: The clamping mechanism comprises a fixing seat (13), the fixing seat (13) is fixedly connected to the output end of the first rotating motor (12), and the second rotating motor (14) is fixedly connected to opposite sides of the tops of the two fixing seats (13) at both front and rear sides.
4. The fully automatic high-temperature, high-pressure, high-efficiency, all-round steam cleaning device according to claim 3, characterized in that: The front and rear sides of the fixed seat (13) are both rotatably connected with a rotating shaft (17), and the rotating shaft (17) passes through the fixed seat (13) and is fixedly connected to the output end of the second rotating motor (14).
5. The fully automatic high-temperature, high-pressure, high-efficiency, all-round steam cleaning device according to claim 4, characterized in that: A connecting rod (16) passes through and is fixedly connected to the middle of the rotating shaft (17), and a clamping plate (15) is fixedly connected to the middle of the opposite side of the connecting rod (16).
6. The fully automatic high-temperature, high-pressure, high-efficiency, all-round steam cleaning device according to claim 1, characterized in that: A second screw motor (9) is fixedly connected to the lower right side of the first nut pair (10), and a screw portion of the second screw motor (9) passes through and is rotationally connected to the first nut pair (10).
7. The fully automatic high-temperature, high-pressure, high-efficiency, all-round steam cleaning device according to claim 2, characterized in that: The right side of the steam hose (2) passes through and is fixedly connected to a steam injection pipe (4), the top of the steam injection pipe (4) is fixedly connected to a second nut pair (8), and the second nut pair (8) passes through and is threadedly connected to the screw part of the second screw motor (9).
8. The fully automatic high-temperature, high-pressure, high-efficiency, all-round steam cleaning device according to claim 7, characterized in that: The second nut pair (8) penetrates through and is slidably connected to the lower part of the first nut pair (10).