Four-station hydraulic clamp

By designing four-station hydraulic clamps and fingerprint recognition safety measures, the problems of cumbersome and low efficiency of fixtures in CNC processing are solved, and efficient and safe multi-part processing is achieved. Through the bevel fit and detachable jaw design, the gripping jaws are designed to reduce Cost and improve the professionalism and stability of the fixture.

CN222269346UInactive Publication Date: 2024-12-31DONGGUAN ZHONGFENG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202420945254.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2024-12-31
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In CNC processing, the existing precision flat-mouth clamping fixtures are complicated to operate and are inconvenient to disassemble. Manually tightening clamping structures have high technical requirements for workers. The clamping force of the internal holes to be processed will cause parts to be deformed, accuracy will be reduced, and processing efficiency will be carried out. Low.

Method used

Design a four-station hydraulic clamp, including the base plate, the main control unit and four interval hydraulic clamp stations. A hydraulic clamp is set on each station, and a fingerprint recognizer is set behind the base plate, only after the fingerprint recognition is correct. Only then can the hydraulic clamp work, and the two clamps are opened and closed simultaneously through the cooperation of the hydraulic drive unit and the inclined surface. The clamps are detachable and designed to adapt to different sizes of machining parts.

Benefits of technology

It realizes the processing of four parts simultaneously, improves processing efficiency, enhances operation safety, reduces costs, compact structure, versatility and maintenance convenience, and ensures the professionalism and stability of the fixture.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a four-station hydraulic clamp which comprises a bottom plate, a main control unit and four stations located on the upper end face of the bottom plate and arranged at intervals in the front-back direction of the bottom plate, and each station is provided with a hydraulic clamp. The rear end face of the bottom plate horizontally extends leftwards to form an extending part, and a fingerprint identifier is arranged on the lower end face of the extending part. The main control unit is connected with the fingerprint identifier and the hydraulic clamp so that the hydraulic clamp can be controlled to work only after fingerprint identification is correct. Four parts can be machined at the same time, the machining efficiency is greatly improved, the hydraulic clamp is prevented from being operated by non-professionals, the operation authority safety of the hydraulic clamp is effectively improved, and the professionality of the hydraulic clamp is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of four-station hydraulic clamps, in particular to a four-station hydraulic clamp. Background Art

[0002] In the field of processing, CNC processing is an important process that cannot be ignored in the production process.

[0003] At present, the processing method of CNC machining is clamping with precision flat-nose pliers. This operation and clamping method has many steps and is very cumbersome, and it is also inconvenient to disassemble.

[0004] In addition, some parts to be processed have relatively precise requirements on dimensions and appearance. During CNC processing, the support workpiece is clamped by manually tightening the clamping structure, which requires a high level of technical proficiency of the processing workers.

[0005] Since there are enlarged holes inside the workpiece to be processed, if the clamping force is too large during clamping, it will cause the part to deform and the accuracy will decrease. Secondly, only one part can be processed at a time during clamping, which has low processing efficiency and labor intensity for workers.

[0006] Therefore, in the utility model patent application, the applicant carefully studied a four-station hydraulic clamp to solve the above problems. Utility Model Content

[0007] The utility model aims to overcome the deficiencies of the above-mentioned prior art, and its main purpose is to provide a four-station hydraulic clamp, which can realize the simultaneous processing of four parts, greatly improving the processing efficiency, and preventing the hydraulic clamp from being operated by non-professionals, effectively improving the safety of the operating authority of the hydraulic clamp, and ensuring the professionalism of the hydraulic clamp.

[0008] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

[0009] A four-station hydraulic clamp comprises a bottom plate, a main control unit and four stations located on the upper end surface of the bottom plate and arranged at intervals along the front-rear direction thereof, each station being provided with a hydraulic clamp;

[0010] The rear end surface of the bottom plate extends horizontally to the left to form an extension portion, and a fingerprint identifier is provided on the lower end surface of the extension portion;

[0011] The main control unit is connected to the fingerprint identifier and the hydraulic clamp respectively so that the operation of the hydraulic clamp can be controlled only after the fingerprint is correctly identified.

[0012] As a preferred solution, the hydraulic clamp includes two clamping jaws and a hydraulic drive unit for driving the two clamping jaws to open and close, and the hydraulic drive unit is connected to the main control unit.

[0013] As a preferred solution, the hydraulic drive unit includes a hydraulic cylinder and a first connecting block and a second connecting block which are symmetrical and slidably connected to the inside of the hydraulic cylinder;

[0014] A piston rod is slidably connected inside the hydraulic cylinder, and the left and right sides of the front end of the piston rod respectively have a first inclined surface and a second inclined surface which are symmetrically arranged;

[0015] The first connecting block and the second connecting block are respectively connected to a clamping claw; the inner side surfaces of the first connecting block and the second connecting block respectively correspond to the first inclined surface and the second inclined surface and have a third inclined surface and a fourth inclined surface;

[0016] The first inclined surface and the second inclined surface are arranged together in an eight-shaped shape, and the third inclined surface and the fourth inclined surface are arranged obliquely outward from front to back.

[0017] As a preferred solution, the first inclined surface and the second inclined surface of the piston rod are respectively provided with a first T-shaped sliding block and a second T-shaped sliding block along the inclined surface direction thereof;

[0018] The third inclined surface of the first connecting block is provided with a first T-shaped sliding groove with a rear end opening, and the first T-shaped sliding block is adapted to fit in the first T-shaped sliding groove;

[0019] The fourth inclined surface of the second connecting block is provided with a second T-shaped sliding groove with a rear end opening, and the second T-shaped sliding block is adapted to fit in the second T-shaped sliding groove.

[0020] As a preferred solution, the first connecting block and the second connecting block are detachably connected to corresponding clamping jaws.

[0021] As a preferred solution, the four workstations are arranged at equal intervals.

[0022] Compared with the prior art, the utility model has obvious advantages and beneficial effects, specifically:

[0023] It mainly realizes the simultaneous processing of four parts by setting four workstations at intervals along the front and back directions of the bottom plate and each workstation is provided with a hydraulic clamp, which greatly improves the processing efficiency. In particular, the hydraulic clamp is protected by fingerprint recognition to prevent the hydraulic clamp from being operated by non-professionals, effectively improving the safety of the hydraulic clamp's operating authority and ensuring the professionalism of the hydraulic clamp.

[0024] Secondly, through the cooperation of multiple inclined surfaces, only one piston rod can be used to control the opening and closing of the two clamping jaws at the same time, and the structure is more compact. Compared with the existing method in which each clamping jaw is driven by a single driving cylinder, the cost is lower and the space occupied is small;

[0025] Furthermore, the detachable structure design of the clamping jaws allows the clamping jaws of different sizes to be replaced according to the sizes of the workpieces to be processed, which has good versatility and is convenient for subsequent maintenance and replacement.

[0026] Furthermore, by adapting the corresponding T-shaped slider into the corresponding slide groove, the stability and reliability of the clamping jaws during the opening and closing process are ensured.

[0027] In order to more clearly illustrate the structural features and effects of the present invention, it is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic structural diagram of an embodiment of the utility model;

[0029] Figure 2 It is a schematic diagram of the exploded structure of the hydraulic drive unit of an embodiment of the utility model (also showing the clamping claw).

[0030] Figure 3 It is a schematic diagram of the piston rod structure of an embodiment of the utility model.

[0031] Figure 4 It is a general control principle block diagram of an embodiment of the utility model.

[0032] Description of Figure Numbers:

[0033] 11. Bottom plate 12. Main control unit

[0034] 13. Extension part 14. Fingerprint recognition device

[0035] 20. Hydraulic clamp

[0036] 21. Gripper 22. Hydraulic drive unit

[0037] 23. Hydraulic cylinder

[0038] 24. First connection block

[0039] 241, third inclined surface 242, first T-shaped slide groove

[0040] 25. Second connection block 13

[0041] 251, fourth inclined surface 252, second T-shaped slide

[0042] 26. Piston rod

[0043] 261. First inclined plane 262. Second inclined plane

[0044] 263, first T-shaped slider 264, second T-shaped slider DETAILED DESCRIPTION

[0045] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods.

[0046] like Figures 1 to 4 As shown, a four-station hydraulic clamp includes a base plate 11, a main control unit 12, and four stations located on the upper end surface of the base plate 11 and spaced apart along the front-to-back direction thereof, each station is provided with a hydraulic clamp 20; the four stations are arranged at equal intervals.

[0047] The rear end surface of the bottom plate 11 extends horizontally to the left to form an extension portion 13, and the lower end surface of the extension portion 13 is provided with a fingerprint identifier 14. The fingerprint identifier 14 is provided on the lower end surface to avoid being affected during the loading process. In order to better protect the position identifier 14, a protective cover can be added to its periphery, which is conducive to extending its service life.

[0048] The main control unit 12 is connected to the fingerprint identifier 14 and the hydraulic clamp 20 respectively so as to control the operation of the hydraulic clamp 20 only after the fingerprint is correctly identified.

[0049] In this embodiment, the hydraulic clamp 20 includes two clamping jaws 21 and a hydraulic driving unit 22 for driving the two clamping jaws 21 to open and close. The hydraulic driving unit 22 is connected to the main control unit 12 .

[0050] The hydraulic drive unit 22 includes a hydraulic cylinder 23 and a first connecting block 24 and a second connecting block 25 which are symmetrical and slidably connected to the inside of the hydraulic cylinder 23;

[0051] The hydraulic cylinder 23 is slidably connected with a piston rod 26, and the left and right sides of the front end of the piston rod 26 respectively have a first inclined surface 261 and a second inclined surface 262 which are symmetrically arranged.

[0052] The first connection block 24 and the second connection block 25 are respectively connected to a clamping jaw 21. In this embodiment, the first connection block 24 and the second connection block 25 are respectively detachably connected to the corresponding clamping jaw 21. Preferably, the first connection block 24 and the second connection block 25 are connected to the corresponding clamping jaw 21 by screws.

[0053] The inner side surfaces of the first connecting block 24 and the second connecting block 25 have a third inclined surface 241 and a fourth inclined surface 251 corresponding to the first inclined surface 261 and the second inclined surface 262 respectively;

[0054] The first inclined surface 261 and the second inclined surface 262 are arranged together in an eight-shaped shape, and the third inclined surface 241 and the fourth inclined surface 251 are arranged obliquely outward from front to back.

[0055] The first inclined surface 261 and the second inclined surface 262 of the piston rod 26 are respectively provided with a first T-shaped slider 263 and a second T-shaped slider 264 along the inclined surface direction thereof;

[0056] The third inclined surface 241 of the first connecting block 24 is provided with a first T-shaped slide groove 242 with a rear end opening, and the first T-shaped sliding block 263 is adapted to fit in the first T-shaped slide groove 242;

[0057] A second T-shaped sliding groove 252 with an open rear end is formed outwardly on the fourth inclined surface 251 of the second connecting block 25 , and the second T-shaped sliding block 264 is adapted to fit in the second T-shaped sliding groove 252 .

[0058] The key points of the design of the utility model are that it can realize the simultaneous processing of four parts by means of four stations spaced apart along the front and rear directions of the bottom plate and each station is provided with a hydraulic clamp, which greatly improves the processing efficiency. In particular, the hydraulic clamp is safely protected by fingerprint recognition to prevent the hydraulic clamp from being operated by non-professionals, effectively improve the safety of the hydraulic clamp's operating authority, and ensure the professionalism of the hydraulic clamp;

[0059] Secondly, through the cooperation of multiple inclined surfaces, only one piston rod can be used to control the opening and closing of the two clamping jaws at the same time, and the structure is more compact. Compared with the existing method in which each clamping jaw is driven by a single driving cylinder, the cost is lower and the space occupied is small;

[0060] Furthermore, the detachable structure design of the clamping jaws allows the clamping jaws of different sizes to be replaced according to the sizes of the workpieces to be processed, which has good versatility and is convenient for subsequent maintenance and replacement.

[0061] Furthermore, by adapting the corresponding T-shaped slider into the corresponding slide groove, the stability and reliability of the clamping jaws during the opening and closing process are ensured.

[0062] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A four-station hydraulic clamp, characterized in that: It includes a bottom plate, a main control unit, and four workstations located on the upper end surface of the bottom plate and arranged at intervals along the front-back direction thereof, and each workstation is provided with a hydraulic clamp; The rear end surface of the bottom plate extends horizontally to the left to form an extension portion, and a fingerprint identifier is provided on the lower end surface of the extension portion; The main control unit is connected to the fingerprint identifier and the hydraulic clamp respectively so that the operation of the hydraulic clamp can be controlled only after the fingerprint is correctly identified.

2. The four-station hydraulic clamp according to claim 1, characterized in that: The hydraulic clamp comprises two clamping jaws and a hydraulic driving unit for driving the two clamping jaws to open and close, and the hydraulic driving unit is connected to a main control unit.

3. The four-station hydraulic clamp according to claim 2, characterized in that: The hydraulic drive unit includes a hydraulic cylinder and a first connecting block and a second connecting block which are symmetrical and slidably connected to the inside of the hydraulic cylinder. A piston rod is slidably connected inside the hydraulic cylinder, and the left and right sides of the front end of the piston rod respectively have a first inclined surface and a second inclined surface which are symmetrically arranged; The first connecting block and the second connecting block are respectively connected to a clamping claw; the inner side surfaces of the first connecting block and the second connecting block respectively correspond to the first inclined surface and the second inclined surface and have a third inclined surface and a fourth inclined surface; The first inclined surface and the second inclined surface are arranged together in an eight-shaped shape, and the third inclined surface and the fourth inclined surface are arranged obliquely outward from front to back.

4. The four-station hydraulic clamp according to claim 3 is characterized in that: The first inclined surface and the second inclined surface of the piston rod are respectively provided with a first T-shaped sliding block and a second T-shaped sliding block along the inclined surface direction thereof; The third inclined surface of the first connecting block is provided with a first T-shaped sliding groove with a rear end opening, and the first T-shaped sliding block is adapted to fit in the first T-shaped sliding groove; The fourth inclined surface of the second connecting block is provided with a second T-shaped sliding groove with a rear end opening, and the second T-shaped sliding block is adapted to fit in the second T-shaped sliding groove.

5. The four-station hydraulic clamp according to claim 3 is characterized in that: The first connecting block and the second connecting block are respectively detachably connected to corresponding clamping jaws.

6. The four-station hydraulic clamp according to claim 3, characterized in that: Four workstations are set at equal intervals.