Non-stop production buffer cloth storage device
The buffer storage device for abrasive cloth processing addresses production interruptions by implementing a stacking platform and conveyor system with anti-skew and anti-slip features, ensuring continuous production and improved belt stability.
Patent Information
- Application Number
- CN202421137967.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-22
AI Technical Summary
Traditional abrasive cloth processing equipment lacks effective caching and buffering mechanisms, leading to production interruptions, belt confusion, damage, and increased costs due to single feeding methods, which affect production efficiency and product quality.
A buffer storage device with a stacking platform and conveyor design that allows non-stop caching and stacking of abrasive cloth belts, featuring a servo-controlled conveyor with lower speed than the belt feed speed, anti-skew and anti-slip features, and support mechanisms to maintain belt stability and order.
Ensures continuous production by preventing interruptions, reduces belt damage and waste, and enhances product quality by maintaining belt order and stability, thus improving efficiency and reducing costs.
Smart Images

Figure CN222273618U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of abrasive cloth production, in particular to a buffer storage device for non-stop production. Background Art
[0002] In the abrasive cloth processing industry, abrasive cloth belts are important processing materials, and their continuous and stable supply is crucial to ensuring production efficiency and product quality. Traditional abrasive cloth processing equipment often adopts a single feeding and receiving method during the conveying process of the abrasive cloth belts, lacking the necessary cache and buffering mechanism. When the equipment fails or needs to be shut down for maintenance, the supply of abrasive cloth belts will be interrupted, causing the production line to stagnate, seriously affecting production efficiency and product quality. In addition, traditional abrasive cloth processing equipment also has certain shortcomings in the stacking and storage of abrasive cloth belts. Due to the lack of effective stacking and buffering devices, the abrasive cloth belts are prone to confusion, folding or damage during the stacking process, which not only affects the use effect of the abrasive cloth belts, but also increases production costs and waste. Utility Model Content
[0003] In order to solve the above problems and improve the production efficiency and product quality of the abrasive cloth processing equipment, the utility model proposes a buffer storage device for non-stop production. The device adopts a special stacking platform and stacking conveyor design to achieve non-stop caching and stacking buffering of the abrasive cloth belt, effectively avoiding production interruptions caused by equipment failure or shutdown maintenance, and improving the stability and reliability of the production line. At the same time, the device can also stack and store the abrasive cloth belts in an orderly manner, avoiding confusion and damage of the abrasive cloth belts, and further improving production efficiency and product quality.
[0004] A buffer storage device for non-stop production comprises a frame, on which a feed roller and a discharging roller are rotatably arranged side by side, and an abrasive cloth belt is wound around the feed roller and the discharging roller. A stacking platform is arranged on the frame at a position below the feed roller and the discharging roller, and a stacking conveyor is arranged on the stacking platform along the conveying direction of the abrasive cloth. The moving direction of the stacking conveyor is the same as the conveying direction of the abrasive cloth, the conveying speed of the stacking conveyor is lower than the feeding speed of the abrasive cloth belt, and the stacking conveyor is connected to a servo motor.
[0005] In order to further optimize the utility model, the following technical solutions can be preferably used:
[0006] Preferably, material guard plates are provided on the frame at positions on both sides corresponding to the stacking conveyor, and the material guard plates are detachable.
[0007] Preferably, the stacking conveyor includes an active roller and a driven roller, an annular stacking belt is arranged between the active roller and the driven roller, an annular anti-skewness protrusion strip is circumferentially arranged on the inner side of the annular stacking belt, and annular grooves are opened on the active roller and the driven roller corresponding to the position of the anti-skewness protrusion strip.
[0008] Preferably, the conveying surface of the stacking belt is evenly provided with anti-slip raised strips around the circumference.
[0009] Preferably, a support mechanism is provided on the stacking platform at a position directly below the upper conveying surface of the stacking conveyor, and the support mechanism includes a plurality of support rollers rotatably arranged side by side, and the plurality of support rollers form a rigid support surface.
[0010] Preferably, a pair of transition rollers are arranged side by side on the frame at positions corresponding to the feed roller and the discharge roller.
[0011] The beneficial effects of the utility model are:
[0012] The buffer storage device for non-stop production of the utility model brings remarkable beneficial effects through its unique design. Firstly, by setting the stacking platform and the stacking conveyor, the non-stop buffering of the emery belt is realized, and the production interruption caused by equipment failure or maintenance is effectively avoided. The conveying speed of the stacking conveyor is less than the feeding speed of the emery belt, so that the emery belt can form a certain stacking buffer during the conveying process, thereby ensuring the continuity and stability of production. Secondly, by optimizing the design of the stacking conveyor, such as adding a material guard plate, setting an anti-bias convex strip and an anti-slip convex strip, etc., not only the stability and reliability of the emery belt during the stacking process are improved, but also the deviation and sliding of the emery belt are avoided, and the stacking effect and production quality are further guaranteed. In addition, the support mechanism arranged on the stacking platform provides stable support for the stacking conveyor, and enhances the rigidity and stability of the entire device. At the same time, the rotation design of the support roller also reduces the friction and damage of the emery belt during the stacking process, and prolongs the service life of the emery belt. Finally, by arranging a transition pair of rollers on the frame, the conveying direction and tension of the emery belt can be further adjusted and controlled to ensure the stability and accuracy of the emery belt during the conveying and stacking process. To sum up, the non-stop production buffer storage device of the utility model realizes non-stop caching and orderly stacking of abrasive cloth belts through its unique design and optimized structure, improves production efficiency and product quality, reduces production cost and waste, and has significant beneficial effects. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is an overall schematic diagram of the utility model;
[0014] Figure 2 is a side view of the stacking conveyor;
[0015] Figure 3 A cross-sectional view of a stacking conveyor.
[0016] Among them: 1. Frame; 2. Feed roller; 3. Discharge roller; 4. Transition pair of rollers; 5. Abrasive cloth belt; 6. Stacking platform; 7. Stacking conveyor; 8. Material guard plate; 9. Active roller; 10. Driven roller; 11. Annular stacking belt; 12. Support roller; 13. Anti-slip raised strip; 14. Anti-deflection raised strip; 15. Annular groove. DETAILED DESCRIPTION
[0017] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0018] The following will be combined with the drawings in the utility model embodiments to clearly and completely describe the technical solutions in the utility model embodiments. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] Example 1
[0020] like Figure 1-3 As shown, a buffer storage device for non-stop production includes a frame 1, on which a feed roller 2 and a discharging roller 3 are rotatably installed side by side, and an abrasive cloth belt 5 is wound around the feed roller and the discharging roller. A stacking platform 6 is installed on the frame at a position below the feed roller and the discharging roller, and a stacking conveyor 7 is installed on the stacking platform 6 along the conveying direction of the abrasive cloth, wherein the stacking conveyor 7 includes an active roller 9 and a driven roller 10, an annular stacking belt 11 is installed between the active roller and the driven roller, an annular anti-deflection protrusion strip 14 is circumferentially installed on the inner side of the annular stacking belt, and an annular groove 15 is opened on the active roller and the driven roller at the position corresponding to the anti-deflection protrusion strip; the moving direction of the stacking conveyor is the same as the conveying direction of the abrasive cloth, the conveying speed of the stacking conveyor is less than the feeding speed of the abrasive cloth belt, and the stacking conveyor is connected to a servo motor to adjust the stepping speed of the stacking conveyor, thereby realizing non-stop caching of the abrasive cloth belt and effectively avoiding production interruption caused by equipment failure or maintenance. The conveying speed of the stacking conveyor is lower than the feeding speed of the emery cloth belt, so that the emery cloth belt can form a certain stacking buffer during the conveying process, thereby ensuring the continuity and stability of production.
[0021] In addition, material guard plates 8 are installed on the frame at the positions on both sides of the corresponding stacking conveyor. The material guard plates 8 are detachable and can prevent the emery cloth belts from sliding off from both sides due to excessive stacking. In addition, anti-slip raised strips 13 are evenly distributed around the conveying surface of the stacking belt to prevent the emery cloth belts from sliding during the stacking buffering process.
[0022] A supporting mechanism is installed on the stacking platform at a position just below the upper conveying surface of the stacking conveyor, and the supporting mechanism includes a plurality of supporting rollers 12 rotatably installed side by side. The plurality of supporting rollers form a rigid supporting surface, which provides stable support for the stacking conveyor and enhances the rigidity and stability of the entire device. Similarly, a supporting plate can be used to provide rigid support to the bottom. In addition, a transition pair of rollers 4 are installed side by side on the frame at a position corresponding to between the feed roller and the discharge roller, and the transition pair of rollers clamp the material to ensure the uniformity of the feed and discharge positions.
[0023] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A non-stop cloth storage device, comprising a frame, on which a feed roller and a discharge roller are rotatably arranged side by side, and an abrasive cloth belt is wound around the feed roller and the discharge roller, characterized in that: A stacking platform is provided on the frame at a position below the feed roller and the discharge roller, and a stacking conveyor is provided on the stacking platform along the conveying direction of the emery cloth. The movement direction of the stacking conveyor is the same as the conveying direction of the emery cloth, and the conveying speed of the stacking conveyor is lower than the feeding speed of the emery cloth belt. The stacking conveyor is connected to a servo motor.
2. The buffer storage device for non-stop production according to claim 1, characterized in that: Material guarding plates are arranged on the frame at positions corresponding to both sides of the stacking conveyor, and the material guarding plates are detachable.
3. The buffer storage device for non-stop production according to claim 1 is characterized in that: The stacking conveyor includes a driving roller and a driven roller, an annular stacking belt is arranged between the driving roller and the driven roller, an annular anti-deflection protrusion strip is arranged circumferentially on the inner side of the annular stacking belt, and annular grooves are opened on the driving roller and the driven roller corresponding to the position of the anti-deflection protrusion strip.
4. The buffer storage device for non-stop production according to claim 3 is characterized in that: The conveying surface of the annular stacking belt is evenly provided with anti-slip raised strips around the circumference.
5. The buffer storage device for non-stop production according to claim 1 is characterized in that: A support mechanism is arranged on the stacking platform at a position just below the upper conveying surface of the stacking conveyor. The support mechanism comprises a plurality of support rollers rotatably arranged side by side, and the plurality of support rollers form a rigid support surface.
6. The buffer storage device for non-stop production according to claim 1, characterized in that: A pair of transition rollers are arranged side by side on the frame at positions corresponding to the feeding roller and the discharging roller.