Air compression disc brake

By installing the cylinder head rod on the top of the cylinder head of the air-pressure disc brake, forming a piston cylinder structure, and reducing friction with the cleaning ring and lubrication ring, the problem of poor braking effect of the existing air-pressure disc brake is solved, and the problem of poor braking effect of the existing air-pressure disc brake is realized. Greater thrust and brake torque improve the braking effect.

CN222277321UActive Publication Date: 2024-12-31CHANGZHOU SHANRUI INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421293280.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2024-12-31
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

The existing air-pressure disc brakes have a large cylinder diameter, small internal piston and small thrust, resulting in poor braking effect and affecting their use.

Method used

Design an air-pressure disc brake, by installing a cylinder head rod on the inner top of the cylinder head, forming a piston cylinder structure, increasing the stress area of ​​the piston, and setting a cleaning ring and lubrication ring in the connecting ring to reduce friction and improve the manufacturing. Movement effect.

Benefits of technology

Increases thrust and brake torque, improves braking effect, and ensures the effective use of the brake.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an air compression disc brake which comprises an upper cylinder cover. A large piston piece is installed on the inner top of the upper cylinder cover, a lower cylinder cover is installed at the bottom of the large piston piece, and a cylinder ejector rod is installed on the inner top of the upper cylinder cover. The air cylinder ejector rod is installed on the inner top of the upper air cylinder cover, the upper air cylinder of the air cylinder is made into a piston cylinder, the stress area of a piston can be enlarged, the effect of increasing thrust is achieved, meanwhile, the braking torque of a brake can be larger, the braking effect of the brake can be improved, and use of personnel cannot be affected. The cleaning ring and the lubricating ring are used in cooperation, foreign matter adhering to the outer surface of the air cylinder ejector rod can be treated through the cleaning ring and is prevented from affecting movement of the air cylinder ejector rod, lubricating oil can be directly smeared on the outer surface of the air cylinder ejector rod through the lubricating ring, and therefore friction between the air cylinder ejector rod and a lower air cylinder cover is reduced, and the service life of the air cylinder is prolonged. And therefore, the air cylinder ejector rod can be promoted to move better.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical brakes, in particular to an air pressure disc brake. Background Art

[0002] Pneumatic brakes are referred to as disc brakes, pneumatic brakes, air-compressed disc brakes, and air-compressed, hydraulic, and pneumatic brakes. They are one of the industrial transmission brakes and are actuators that use air pressure to stop or slow down moving parts in a machine.

[0003] The existing pneumatic disc brakes of the same type are air diaphragm cylinders with large cylinder diameters, small internal pistons, and relatively small thrusts. During the braking process, the braking effect is poor, which in turn affects the use of personnel. Utility Model Content

[0004] The purpose of the utility model is to provide an air-compressed disc brake to solve the problem proposed in the above background technology that the existing air-compressed disc brake of the same type is an air diaphragm cylinder with a large cylinder diameter, a small internal piston and a relatively small thrust, which leads to poor braking effect during the braking process and affects the use of personnel.

[0005] The utility model provides the following technical solution: an air-compressed disc brake, comprising an upper cylinder cover; a large piston sheet is installed on the inner top of the upper cylinder cover, a lower cylinder cover is installed on the bottom of the large piston sheet, and a cylinder top rod is installed on the inner top of the upper cylinder cover.

[0006] Preferably, a sealing ring is installed between the large piston plate and the upper cylinder cover.

[0007] Preferably, an air inlet is provided inside the upper cylinder head.

[0008] Preferably, flanges are installed on the outer sides of the upper cylinder head and the lower cylinder head, and cylinder locking screws are installed inside the flanges.

[0009] Preferably, a connecting ring is installed on the outer side of the lower cylinder head close to the cylinder top rod, and a cleaning ring is provided on the inner wall of the connecting ring.

[0010] Preferably, a lubrication ring is provided inside the connecting ring.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. The utility model installs a cylinder push rod on the inner top of the upper cylinder cover and makes the upper cylinder of the cylinder into a piston cylinder, so that the force-bearing area of ​​the piston can be increased to achieve the effect of increasing the thrust. At the same time, the braking torque of the brake can be made larger, and the braking effect can be improved, which will not affect the use of personnel.

[0013] 2. The utility model is used in combination with a cleaning ring and a lubricating ring. The cleaning ring can be used to deal with foreign matter adhering to the outer surface of the cylinder top rod to prevent it from affecting the movement of the cylinder top rod. The lubricating ring can be used to directly apply lubricating oil to the outer surface of the cylinder top rod, thereby reducing the friction between the cylinder top rod and the lower cylinder head, thereby promoting the cylinder top rod to move better. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the front three-dimensional structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the internal structure of the front part of the utility model;

[0016] Figure 3 For this utility model Figure 2 A is a schematic diagram of the partially enlarged structure of the middle part;

[0017] Figure 4 For this utility model Figure 2 Schematic diagram of the partially enlarged structure of B.

[0018] In the figure: 1. Upper cylinder head; 2. Lower cylinder head; 3. Cylinder top rod; 4. Cylinder locking screw; 5. Large piston plate; 6. Air inlet; 7. Sealing ring; 8. Flange; 9. Connecting ring; 901. Cleaning ring; 902. Lubricating ring. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] The technical solution of the utility model is further described in detail below in conjunction with the accompanying drawings and specific embodiments of the specification;

[0023] Embodiment 1:

[0024] The present application provides a pneumatic disc brake, comprising an upper cylinder head 1; a large piston plate 5 is installed on the inner top of the upper cylinder head 1, a lower cylinder head 2 is installed on the bottom of the large piston plate 5, and a cylinder top rod 3 is installed on the inner top of the upper cylinder head 1;

[0025] Specifically, Figure 1 and Figure 2 As shown, the large piston plate 5 and the cylinder top rod 3 inside can be protected by the upper cylinder head 1 and the lower cylinder head 2. By passing gas into the upper cylinder head 1 and the lower cylinder head 2, the large piston plate 5 can drive the cylinder top rod 3 to be pushed out, thereby achieving braking. By making the upper cylinder head 1 into a piston-type cylinder top rod 3, the force-bearing area of ​​the piston can be increased, thereby achieving the effect of increasing the thrust.

[0026] Furthermore, a sealing ring 7 is installed between the large piston plate 5 and the upper cylinder cover 1;

[0027] Specifically, Figure 4 As shown, in order to achieve sealing between the large piston plate 5 and the upper cylinder head 1, a sealing ring 7 is arranged on the outer side of the large piston plate 5. The sealing ring 7 can maintain sealing between the large piston plate 5 and the upper cylinder head 1, while reducing the friction between the large piston plate 5 and the upper cylinder head 1 when moving.

[0028] Furthermore, an air inlet 6 is provided inside the upper cylinder head 1;

[0029] Specifically, Figure 1 and Figure 2 As shown, in order to realize the gas delivery to the interior of the upper cylinder head 1 and the lower cylinder head 2, the large piston plate 5 drives the cylinder top rod 3 to move, and the gas can be delivered to the interior of the upper cylinder head 1 through the air inlet 6, and then the large piston plate 5 can drive the cylinder top rod 3 to be ejected, thereby achieving the braking effect.

[0030] Further, flanges 8 are installed on the outer sides of the upper cylinder head 1 and the lower cylinder head 2, and cylinder locking screws 4 are installed inside the flanges 8;

[0031] Specifically, Figure 1 As shown, in order to achieve a fixed connection between the upper cylinder head 1 and the lower cylinder head 2, flanges 8 are provided on the outer sides of the upper cylinder head 1 and the lower cylinder head 2. By using the cylinder locking screws 4 to pass through the inside of the flange 8, the upper cylinder head 1 and the lower cylinder head 2 can be fixedly connected.

[0032] Furthermore, a connecting ring 9 is installed on the outer side of the lower cylinder head 2 close to the cylinder top rod 3, and a cleaning ring 901 is provided on the inner wall of the connecting ring 9;

[0033] Specifically, Figure 1 and Figure 3 As shown, in order to clean the outer side of the cylinder top rod 3, a connecting ring 9 is provided at one end of the lower cylinder head 2, and a cleaning ring 901 is provided on the inner wall of the connecting ring 9 and fits with the outer surface of the cylinder top rod 3. When the cylinder top rod 3 moves, the foreign matter adhered to the outer surface of the cylinder top rod 3 can be processed through the cleaning ring 901 to avoid affecting the movement of the cylinder top rod 3.

[0034] Further, a lubrication ring 902 is provided inside the connecting ring 9;

[0035] Specifically, Figure 3 As shown, in order to achieve better movement of the cylinder top rod 3, a lubricating ring 902 is arranged on the inner wall of the connecting ring 9. The lubricating ring 902 can be used to directly apply lubricating oil to the outer surface of the cylinder top rod 3, thereby reducing the friction between the cylinder top rod 3 and the lower cylinder head 2, which can promote better movement of the cylinder top rod 3.

[0036] Working principle: By delivering gas to the interior of the upper cylinder head 1 through the air inlet 6, the large piston plate 5 can drive the cylinder push rod 3 to be pushed out, thereby achieving a braking effect. At the same time, the sealing ring 7 can keep the large piston plate 5 and the upper cylinder head 1 sealed, and at the same time reduce the friction between the large piston plate 5 and the upper cylinder head 1 when moving.

[0037] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to the embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified and replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A pneumatic disc brake, comprising an upper cylinder head (1); characterized in that: A large piston plate (5) is installed on the inner top of the upper cylinder cover (1), a lower cylinder cover (2) is installed on the bottom of the large piston plate (5), and a cylinder top rod (3) is installed on the inner top of the upper cylinder cover (1).

2. The pneumatic disc brake according to claim 1, characterized in that: A sealing ring (7) is installed between the large piston plate (5) and the upper cylinder cover (1).

3. The pneumatic disc brake according to claim 1, characterized in that: An air inlet (6) is provided inside the upper cylinder head (1).

4. The pneumatic disc brake according to claim 1, characterized in that: Flanges (8) are installed on the outer sides of the upper cylinder cover (1) and the lower cylinder cover (2), and cylinder locking screws (4) are installed inside the flanges (8).

5. The pneumatic disc brake according to claim 1, characterized in that: A connecting ring (9) is installed on the outer side of the lower cylinder cover (2) close to the cylinder top rod (3), and a cleaning ring (901) is provided on the inner wall of the connecting ring (9).

6. The pneumatic disc brake according to claim 5, characterized in that: A lubrication ring (902) is provided inside the connecting ring (9).