Boiler with automatic scale removing function
Through the motor-driven multi-directional scraping mechanism, combined with the up and down reciprocating movement of the side scraper, bottom scraper and wire brush, the problem of low scale removal efficiency of boiler is solved, and the overall cleaning of the inner wall and bottom plate of the boiler is achieved.
Patent Information
- Application Number
- CN202420294295.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-18
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-02-18
AI Technical Summary
When the scale is relatively solidified, the driving force of the fan blades to rotate through steam is insufficient, making it difficult to effectively scrape the scale, and the scraping direction is single, resulting in poor removal effect.
The motor is used to drive the central shaft to rotate, drive the rotating frame to rotate, combine the side scraper and the bottom scraper to wipe in the circumferential direction, and drive the shaft and drum through the gears and tooth rings to realize the up and down reciprocating movement of the wire brush to form horizontal and vertical Multi-directional scraping to enhance scale removal ability.
Through the motor-driven multi-directional scraping mechanism, the scale removal efficiency is significantly improved, and the scale can be effectively scraped off the inner wall and bottom plate of the furnace body, achieving a more comprehensive cleaning effect.
Smart Images

Figure CN222278871U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of boilers, and more specifically, to a boiler with an automatic descaling function. Background Art
[0002] A boiler is a device that inputs fuel and, after energy conversion, outputs steam, high-temperature water or an organic heat carrier with a certain amount of thermal energy. Most boilers in our daily lives convert the cold water inside into hot water through energy conversion. Scale is the minerals in hard water that adhere to the inside of the container after boiling, in the form of white lumps or powder. The thermal conductivity of scale is low. If the scale formed in the boiler is too thick, the boiler efficiency will be reduced.
[0003] The document with the prior art publication number CN115435497A provides a boiler with an automatic descaling function, including a base, a furnace body, a top cover, a water inlet pipe and a pressure relief pipe. A sealing plate is fixedly installed on the top of the base, an exhaust pipe is fixedly installed on the right end of the sealing plate, and a bearing is fixedly installed in the middle of the sealing plate. Through the cooperation of the sealing plate, rotating shaft and fan blades and other structures, when the boiler is boiling water, the fan blades are blown by the generated hot steam and the rotating shaft is driven to rotate. When the rotating shaft rotates, the first descaling component and the second descaling component are driven to rotate. The first descaling component contacts the inner wall of the furnace body, and the second descaling component contacts the top of the base. When the water boils and scale is attached to the inner wall of the furnace body and the top of the base, the scale is scratched to prevent the attachment of the scale. The impact of the water vapor is used as the power, which saves energy and automatically cleans the scale without manual cleaning.
[0004] Although the above-mentioned prior art solutions can achieve the relevant beneficial effects through the structure of the prior art, they still have the following defects:
[0005] 1. The driving force of the fan blades driven by steam is low, and when the scale is relatively solid, it is difficult to drive the scraper to scrape off the scale;
[0006] 2. The scraping direction is only along the inner wall of the boiler in the circumferential direction, the path is single, and the scraping effect is poor.
[0007] Regarding the above-mentioned related technologies, the inventor believes that the driving force used to drive the fan blades to rotate by steam is low. When the scale is relatively solidified, it is difficult to drive the scraper to scrape off the scale. The scraping direction is only along the circumferential direction of the boiler's inner wall. The path is single and the scraping effect is poor.
[0008] In view of this, we propose a boiler with automatic descaling function. Utility Model Content
[0009] 1. Technical issues to be solved
[0010] The purpose of the present application is to provide a boiler with an automatic scale removal function, which solves the technical problems in the above-mentioned background technology that the driving force for rotating the fan blades through steam is low, it is difficult to drive the scraper to scrape off the scale when the scale is relatively solidified, the scraping direction is only along the circumferential direction of the boiler, the path is single, and the scraping effect is poor, thereby achieving a technical effect.
[0011] 2. Technical solution
[0012] The technical solution of the present application provides a boiler with an automatic scale removal function, comprising: a furnace body, a water inlet pipe and a steam pipe are fixedly sleeved on the bottom and top of the side walls of the furnace body respectively, a hot water pipe is fixedly sleeved on one side of the bottom plate of the furnace body, a scraping mechanism is installed between the inner cavity of the furnace body and the top thereof, and a brushing mechanism is installed between the scraping mechanism and the inner wall of the furnace body.
[0013] Through the above scheme, cold water enters the furnace body from the water inlet pipe for heating, steam flows out from the steam pipe, and hot water is released from the hot water pipe. The scraping mechanism continuously scrapes the inner wall of the furnace body in a circular direction, and at the same time drives the brushing mechanism to brush up and down along the inner wall of the furnace body, thereby forming horizontal and vertical multi-directional scraping and brushing for the scale, thereby fully improving the ability to remove scale.
[0014] Optionally, the scraping mechanism includes a central axis, which is rotatably sleeved between the top and bottom of the inner cavity of the furnace body, a motor is fixedly installed on the top of the furnace body, the output shaft of the motor is fixedly connected to the top of the central axis, a rotating frame is fixedly sleeved on the central axis, side scrapers are fixedly installed on the side walls of the rotating frame, the side scrapers are tightly fitted to the inner walls of the furnace body, a bottom scraper is fixedly installed on the bottom of the rotating frame, the bottom scraper is tightly fitted to the bottom plate of the furnace body, the cross-sections of the side scrapers and the bottom scraper are both triangular structures, a collecting hopper is fixedly sleeved on one side of the bottom plate of the furnace body, and a sealing cover is threadedly installed on the bottom of the collecting hopper.
[0015] Through the above scheme, the motor drives the central shaft to rotate, and the central shaft drives the rotating frame to rotate. When the rotating frame rotates, the side scrapers and the bottom scrapers scrape the circumferential inner wall and the bottom plate of the furnace body respectively.
[0016] Optionally, the brushing mechanism includes a rotating shaft, a rotating shaft is rotatably sleeved between the top plate and the bottom plate of the rotating frame, the top of the rotating shaft passes through the top of the rotating frame and is fixedly sleeved with a gear, the top of the inner wall of the furnace body is fixedly sleeved with a gear ring, the gear meshes with the gear ring, a rotating cylinder is fixedly sleeved on the rotating shaft, a slider is slidably clamped on the rotating cylinder, the side wall of the slider slidably fits the inner wall of the rotating frame, a push-pull groove is opened on the outer wall of the rotating cylinder, a push rod is fixedly installed on the inner wall of the slider, the push rod is slidably clamped in the push-pull groove, connecting plates are fixedly installed on the outer walls of both sides of the slider, and wire brushes are fixedly installed on the connecting plates, the wire brushes fit tightly against the inner wall of the furnace body, the push-pull groove is composed of two spiral grooves connected end to end, and the two spiral grooves have opposite spiral directions and the number of spiral turns is half a turn, and the length of the slider is greater than twice the length of the push-pull groove.
[0017] Through the above scheme, when the rotating frame rotates, the gear rolls along the gear ring, thereby driving the rotating shaft to rotate. The rotation of the rotating shaft causes the rotating drum to rotate. The rotation of the rotating drum causes the two spiral grooves of the push-pull groove to alternately push and pull the push rod, thereby realizing the reciprocating up and down movement of the slider. The wire brush brushes the scale on the inner wall of the furnace body up and down. Combined with the rotation of the rotating frame, the purpose of multi-directional scraping and removing the scale in the furnace body is achieved.
[0018] 3. Beneficial effects
[0019] One or more technical solutions provided in the technical solution of this application have at least the following technical effects or advantages:
[0020] 1. In the present application, a motor drives the central axis to rotate, and the central axis drives the rotating frame to rotate. When the rotating frame rotates, the side scrapers and the bottom scrapers scrape the circumferential inner wall and the bottom plate of the furnace body respectively. When the rotating frame rotates, the gear rolls along the gear ring, thereby driving the rotating shaft to rotate. The rotation of the rotating shaft causes the rotating drum to rotate. The rotation of the rotating drum causes the two spiral grooves of the push-pull groove to alternately push and pull the push rod, thereby realizing the reciprocating up and down movement of the slider. The wire brush then brushes the scale on the inner wall of the furnace body up and down. Combined with the rotation of the rotating frame, the purpose of multi-directional scraping and removing the scale in the furnace body is achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of a boiler with an automatic descaling function disclosed in a preferred embodiment of the present application;
[0022] Figure 2 A schematic cross-sectional structure diagram of a preferred embodiment of the present application;
[0023] Figure 3 A preferred embodiment of the present application is disclosed Figure 2 The enlarged structural diagram at A in the middle;
[0024] Figure 4This is a schematic diagram of the push-pull groove structure disclosed in a preferred embodiment of the present application;
[0025] Explanation of the numbers in the figure: 1. furnace body; 2. water inlet pipe; 3. steam pipe; 4. hot water pipe; 5. scraping mechanism; 51. motor; 52. middle shaft; 53. rotating frame; 54. side scraper; 55. bottom scraper; 6. brushing mechanism; 61. rotating shaft; 62. gear ring; 63. gear; 64. rotating drum; 65. slider; 66. push-pull groove; 67. push rod; 68. connecting plate; 69. wire brush; 7. collecting hopper; 8. sealing cover. DETAILED DESCRIPTION
[0026] The present application is further described in detail below in conjunction with the accompanying drawings.
[0027] Reference Figure 1 and Figure 2 The embodiment of the present application provides a boiler with an automatic scale removal function, comprising: a furnace body 1, a water inlet pipe 2 and a steam pipe 3 are fixedly sleeved on the bottom and top of the side wall of the furnace body 1 respectively, a hot water pipe 4 is fixedly sleeved on one side of the bottom plate of the furnace body 1, a scraping mechanism 5 is installed between the inner cavity of the furnace body 1 and the top thereof, and a brushing mechanism 6 is installed between the scraping mechanism 5 and the inner wall of the furnace body 1, cold water enters the furnace body 1 from the water inlet pipe 2 for heating, steam flows out from the steam pipe 3, and hot water is released from the hot water pipe 4, the scraping mechanism 5 continuously scrapes the inner wall of the furnace body 1 in a circumferential direction, and at the same time, the brushing mechanism 6 is driven to brush up and down along the inner wall of the furnace body 1, thereby forming a horizontal and vertical multi-directional scraping brush for the scale, thereby fully improving the ability to remove scale.
[0028] Reference Figure 2 The scraping mechanism 5 includes a central axis 52, and the central axis 52 is rotatably sleeved between the top and bottom of the inner cavity of the furnace body 1. A motor 51 is fixedly installed on the top of the furnace body 1, and the output shaft of the motor 51 is fixedly connected to the top of the central axis 52. A rotating frame 53 is fixedly sleeved on the central axis 52, and a side scraper 54 is fixedly installed on the side wall of the rotating frame 53. The side scraper 54 is closely fitted to the inner wall of the furnace body 1, and a bottom scraper 55 is fixedly installed on the bottom of the rotating frame 53. The bottom scraper 55 is closely fitted to the bottom plate of the furnace body 1. The cross-sections of the side scrapers 54 and the bottom scrapers 55 are both triangular structures. A collecting hopper 7 is fixedly sleeved on one side of the bottom plate of the furnace body 1, and a sealing cover 8 is threadedly installed on the bottom of the collecting hopper 7. The motor 51 drives the central axis 52 to rotate, and the central axis 52 drives the rotating frame 53 to rotate. When the rotating frame 53 rotates, the side scrapers 54 and the bottom scrapers 55 scrape the circumferential inner wall and the bottom plate of the furnace body 1 respectively.
[0029] Reference Figures 2 to 4The brushing mechanism 6 includes a rotating shaft 61, a rotating shaft 61 is rotatably sleeved between the top plate and the bottom plate of the rotating frame 53, the top of the rotating shaft 61 passes through the top of the rotating frame 53 and is fixedly sleeved with a gear 63, a gear ring 62 is fixedly sleeved on the top of the inner wall of the furnace body 1, the gear 63 meshes with the gear ring 62, a rotating cylinder 64 is fixedly sleeved on the rotating shaft 61, a slider 65 is slidably clamped on the rotating cylinder 64, the side wall of the slider 65 slides and fits the inner wall of the rotating frame 53, a push-pull groove 66 is opened on the outer wall of the rotating cylinder 64, a push rod 67 is fixedly installed on the inner wall of the slider 65, the push rod 67 is slidably clamped in the push-pull groove 66, the outer walls of both sides of the slider 65 are fixedly installed with connecting plates 68, and the connecting plates 68 are fixedly installed with The wire brush 69 fits tightly against the inner wall of the furnace body 1. The push-pull groove 66 is composed of two spiral grooves connected end to end, and the two spiral grooves have opposite spiral directions and the number of spiral turns is half a turn. The length of the slider 65 is greater than twice the length of the push-pull groove 66. When the rotating frame 53 rotates, the gear 63 rolls along the gear ring 62, thereby driving the rotating shaft 61 to rotate. The rotation of the rotating shaft 61 causes the rotating drum 64 to rotate. The rotation of the rotating drum 64 causes the two spiral grooves of the push-pull groove 66 to alternately push and pull the push rod 67, thereby realizing the reciprocating up and down movement of the slider 65. The wire brush 69 brushes the scale on the inner wall of the furnace body 1 up and down. Combined with the rotation of the rotating frame 53, the purpose of multi-directional scraping and removing the scale in the furnace body 1 is achieved.
[0030] Working principle: the motor 51 drives the central shaft 52 to rotate, and the central shaft 52 drives the rotating frame 53 to rotate. When the rotating frame 53 rotates, the side scrapers 54 and the bottom scrapers 55 scrape the circumferential inner wall and the bottom plate of the furnace body 1 respectively. When the rotating frame 53 rotates, the gear 63 rolls along the gear ring 62, thereby driving the rotating shaft 61 to rotate. The rotation of the rotating shaft 61 causes the rotating drum 64 to rotate. The rotation of the rotating drum 64 causes the two spiral grooves of the push-pull groove 66 to alternately push and pull the push rod 67, so that the slider 65 can reciprocate up and down. Then the wire brush 69 brushes the scale on the inner wall of the furnace body 1 up and down. Combined with the rotation of the rotating frame 53, the purpose of multi-directional scraping and removing the scale in the furnace body 1 is achieved.
Claims
1. A boiler with automatic descaling function, characterized in that: The invention comprises: a furnace body (1), a water inlet pipe (2) and a steam pipe (3) being fixedly sleeved at the bottom and top of the side wall of the furnace body (1), a hot water pipe (4) being fixedly sleeved at one side of the bottom plate of the furnace body (1), a scraping mechanism (5) being installed between the inner cavity of the furnace body (1) and the top thereof, and a brushing mechanism (6) being installed between the scraping mechanism (5) and the inner wall of the furnace body (1).
2. The boiler with automatic descaling function according to claim 1, characterized in that: The scraping mechanism (5) comprises a central axis (52), the central axis (52) being rotatably sleeved between the top and bottom of the inner cavity of the furnace body (1), a motor (51) being fixedly mounted on the top of the furnace body (1), an output shaft of the motor (51) being fixedly connected to the top of the central axis (52), a rotating frame (53) being fixedly sleeved on the central axis (52), a side scraper (54) being fixedly mounted on the side wall of the rotating frame (53), the side scraper (54) being tightly fitted to the inner wall of the furnace body (1), a bottom scraper (55) being fixedly mounted on the bottom of the rotating frame (53), the bottom scraper (55) being tightly fitted to the bottom plate of the furnace body (1).
3. The boiler with automatic descaling function according to claim 2, characterized in that: The cross-sections of the side scrapers (54) and the bottom scrapers (55) are both triangular structures. A collecting hopper (7) is fixedly sleeved on one side of the bottom plate of the furnace body (1), and a sealing cover (8) is threadedly installed on the bottom of the collecting hopper (7).
4. The boiler with automatic descaling function according to claim 2, characterized in that: The brushing mechanism (6) comprises a rotating shaft (61), a rotating shaft (61) is rotatably sleeved between the top plate and the bottom plate of the rotating frame (53), the top of the rotating shaft (61) passes through the top of the rotating frame (53) and is fixedly sleeved with a gear (63), a gear ring (62) is fixedly sleeved on the top of the inner wall of the furnace body (1), the gear (63) meshes with the gear ring (62), a rotating cylinder (64) is fixedly sleeved on the rotating shaft (61), and a slider (65) is slidably clamped on the rotating cylinder (64), The side wall of the slider (65) is slidably fitted to the inner wall of the rotating frame (53); a push-pull groove (66) is formed on the outer wall of the rotating cylinder (64); a push rod (67) is fixedly mounted on the inner wall of the slider (65); the push rod (67) is slidably engaged in the push-pull groove (66); connecting plates (68) are fixedly mounted on the outer walls of both sides of the slider (65); a wire brush (69) is fixedly mounted on the connecting plates (68); and the wire brush (69) is tightly fitted to the inner wall of the furnace body (1).
5. The boiler with automatic descaling function according to claim 4, characterized in that: The push-pull groove (66) is composed of two spiral grooves connected end to end, and the two spiral grooves have opposite spiral directions and the number of spiral turns is half a turn. The length of the slider (65) is greater than twice the length of the push-pull groove (66).
