Battery cold plate detection system

By designing a battery cold plate detection system, the vacuum detection chamber and workpiece connection components are used to realize simultaneous detection of multiple battery cold plates, the problem of low detection efficiency in the prior art is solved, the production beat and pass rate are improved, and the cost is reduced .

CN222280072UActive Publication Date: 2024-12-31JIANGMEN KNOW-HOW INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202420913723.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-31
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The existing battery cold plate detection efficiency is low, resulting in slow production beats and the inability to effectively detect leakage points of multiple battery cold plates.

Method used

A battery cold plate detection system is designed, including a frame, a cold plate fixture device, a dust removal mechanism, an evacuation device, a leak detector and a gas charging device, and multiple battery cold plates are realized through the vacuum detection chamber and the workpiece connection assembly. Simultaneous inspection, the use of movable guide rails and translation drive modules to improve detection efficiency, and the combined gas recovery device reduces costs.

Benefits of technology

The production beat and pass rate of battery cold plate detection are improved, efficient leakage detection of multiple battery cold plates is achieved, the detection process is simplified, and the cost is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a battery cold plate detection system. The battery cold plate detection system comprises a rack, a plurality of cold plate clamp devices, a plurality of dust removal mechanisms, an evacuator, a leak detector and a detection gas filling device, the cold plate clamp device is arranged on the rack, a vacuum detection cavity is formed in the cold plate clamp device, a plurality of workpiece connecting assemblies are arranged in the vacuum detection cavity and used for being communicated with interfaces of workpieces, and the dust removal mechanism is correspondingly arranged on one side of the cold plate clamp device. The evacuator is respectively communicated with the vacuum detection cavity and the workpiece connecting assembly, the leak detector is communicated with the vacuum detection cavity, and the detection gas filling device is communicated with the workpiece connecting assembly. Compared with the prior art, the battery cold plate detection system provided by the utility model simultaneously performs leak detection on a plurality of battery cold plates in a vacuum detection mode, and improves the production takt and the detection qualification rate of products.
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Description

Technical Field

[0001] The utility model relates to the technical field of vacuum detection, in particular to a battery cold plate detection system. Background Art

[0002] Battery cold plate is a key component for thermal management, mainly used in new energy vehicles such as electric vehicles, hybrid vehicles, and electric buses. Its core function is to effectively transfer the heat generated by the battery pack to the outside world, thereby keeping the battery operating within the optimal temperature range and ensuring battery performance and life.

[0003] The battery cold plate leak detection generally adopts the water test method, which fills the channel of the battery cold plate with air at a certain pressure and then immerses it in water. By observing whether there are bubbles in the water, it is determined whether there is a leak in the workpiece channel. The current battery cold plate detection efficiency is too low and the production cycle is slow. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings and deficiencies in the prior art and provide a battery cold plate detection system.

[0005] One embodiment of the utility model provides a battery cold plate detection system, comprising: a rack, a plurality of cold plate clamp devices, a plurality of dust removal mechanisms, an evacuation device, a leak detector, and a detection gas charging device;

[0006] The cold plate clamp device is arranged on the frame, and a vacuum detection chamber is arranged on the cold plate clamp device. A plurality of workpiece connecting components are arranged in the vacuum detection chamber, and the workpiece connecting components are used to communicate with the interface of the workpiece. The dust removal mechanism is correspondingly arranged on one side of the cold plate clamp device, and the vacuum device is respectively communicated with the vacuum detection chamber and the workpiece connecting component, the leak detector is communicated with the vacuum detection chamber, and the detection gas filling device is communicated with the workpiece connecting component.

[0007] In some optional embodiments, a plurality of movable guide rails are provided on the frame, and the dust removal mechanism includes a movable frame, a first translation drive module and a dust removal air outlet. The movable frame slides with the movable guide rails and moves back and forth above the cold plate clamp device along the movable guide rails under the drive of the first translation drive module. The dust removal air outlet is arranged at the bottom of the movable frame and faces the cold plate clamp device.

[0008] In some optional embodiments, a plurality of dust removal air outlets are provided at the bottom of the movable frame, and the plurality of dust removal air outlets are arranged in sequence along a direction perpendicular to the movable guide rail.

[0009] In some optional embodiments, the dust removal mechanism also includes a lifting frame and a lifting drive module. The lifting frame is arranged at the bottom of the movable frame and is lifted and lowered relative to the movable frame under the drive of the lifting drive module. The dust removal air outlet is arranged at the bottom of the lifting frame.

[0010] In some optional embodiments, the lifting frame is slidably matched with the movable frame via a plurality of guide rods.

[0011] In some optional embodiments, a feed port is provided on one side of the frame, and a plurality of the cold plate clamp devices are arranged in sequence in a direction away from the feed port.

[0012] In some optional embodiments, the battery cold plate detection system further includes a gas recovery device, and the gas recovery device is connected to the workpiece connection assembly.

[0013] In some optional embodiments, the cold plate fixture device includes a base, a support frame, a movable pressing plate and a pressing assembly;

[0014] The base is arranged on the frame, a groove is arranged on the base, a cold plate support portion is arranged in the groove, and the workpiece connection assembly is arranged on the side of the cold plate support portion;

[0015] The support frame is arranged on the frame, the movable pressure plate is arranged at the bottom of the support frame, and closes or opens the opening of the groove under the drive of the clamping assembly. When the movable pressure plate closes the groove, the movable pressure plate and the groove surround to form the vacuum detection chamber.

[0016] In some optional embodiments, the workpiece connection assembly includes a support seat, a workpiece connection head and a second translation drive module, the support seat is disposed in the groove and arranged on the side of the cold plate support portion, the workpiece connection head is arranged on one side of the support seat and approaches or moves away from the support seat under the drive of the second translation drive module.

[0017] In some optional embodiments, the support frame is slidably matched with a movable guide rail provided on the frame, and approaches or moves away from the base along the movable guide rail under the drive of the third translation drive module.

[0018] Compared with the prior art, the battery cold plate detection system of the utility model simultaneously detects leaks on multiple battery cold plates by means of vacuum detection, thereby improving product production rhythm and detection pass rate.

[0019] In order to more clearly understand the present invention, the specific implementation of the present invention will be described below in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a structural schematic diagram of a battery cold plate detection system according to an embodiment of the utility model;

[0021] Figure 2 This is a schematic diagram of the top structure of a battery cold plate detection system according to an embodiment of the utility model;

[0022] Figure 3 This is a schematic structural diagram of a dust removal mechanism and a cold plate clamp device according to an embodiment of the utility model;

[0023] Figure 4 This is a schematic structural diagram of a dust removal mechanism according to an embodiment of the utility model;

[0024] Figure 5 This is a schematic structural diagram of a base according to an embodiment of the utility model;

[0025] Figure 6 for Figure 5 An enlarged view of A is shown.

[0026] Description of reference numerals:

[0027] 10. Frame; 11. Movable guide rail; 12. Feed port; 20. Cold plate fixture device; 21. Workpiece connecting assembly; 211. Support seat; 212. Workpiece connecting head; 213. Second translation drive module; 22. Base; 23. Support frame; 24. Movable pressure plate; 25. Clamping assembly; 26. Groove; 27. Cold plate supporting part; 28. Third translation drive module; 30. Dust removal mechanism; 31. Movable frame; 32. First translation drive module; 33. Dust removal vent; 34. Lifting frame; 35. Lifting drive module; 36. Guide rod; 40. Vacuum device; 50. Leak detector; 60. Gas recovery device; 70. Workpiece. DETAILED DESCRIPTION

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the utility model in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. In the description of the utility model, unless otherwise specified, "multiple" means 2 or more, and "several" means 1 or more. In addition, unless otherwise specified, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated.

[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0030] In the description of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] In the description of the utility model, the description with reference to the terms "one embodiment", "some optional implementations" or "some optional embodiments" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0032] See also Figure 1 and Figure 2 An embodiment of the utility model provides a battery cold plate detection system, including: a rack 10, a plurality of cold plate clamp devices 20, a plurality of dust removal mechanisms 30, an evacuation device 40, a leak detector 50 and a detection gas charging device.

[0033] See also Figure 3 The cold plate clamp device 20 is arranged on the frame 10, and a vacuum detection chamber is arranged on the cold plate clamp device 20. A plurality of workpiece connecting components 21 are arranged in the vacuum detection chamber, and the workpiece connecting component 21 is used to be connected with the interface of the workpiece 70. The dust removal mechanism 30 is correspondingly arranged on one side of the cold plate clamp device 20, the vacuum device 40 is respectively connected with the vacuum detection chamber and the workpiece connecting component 21, the leak detector 50 is connected with the vacuum detection chamber, and the detection gas filling device is connected with the workpiece connecting component 21.

[0034] The workpiece 70 is placed in the vacuum detection chamber, and multiple interfaces of the workpiece 70 are correspondingly connected to the workpiece connecting assembly 21. During detection, the evacuation device 40 evacuates the workpiece 70 and the vacuum detection chamber. After evacuating to a predetermined pressure, the evacuation of the workpiece 70 is stopped while the vacuum detection chamber is continued to be evacuated. Then the leak detector 50 is turned on, and then the detection gas filling device fills the inside of the workpiece 70 with detection gas. The leak detector 50 is used to detect whether there is detection gas leaked from the workpiece 70 in the vacuum detection chamber, so as to determine whether there is a leak in the workpiece 70.

[0035] By clamping a plurality of workpieces 70 through a plurality of cold plate fixture devices 20 , vacuum detection can be performed on the plurality of workpieces 70 at the same time, thereby improving detection efficiency and accelerating production cycle.

[0036] See also Figure 4 The specific structure of the dust removal mechanism 30 can be designed according to actual needs. For example, in some optional embodiments, a plurality of movable guide rails 11 are arranged on the frame 10. The dust removal mechanism 30 includes a movable frame 31, a first translation driving module 32 and a dust removal air outlet 33. The movable frame 31 corresponds to the movable guide rail 11 for sliding cooperation, and moves back and forth above the cold plate clamp device 20 along the movable guide rail 11 under the drive of the first translation driving module 32. The dust removal air outlet 33 is arranged at the bottom of the movable frame 31 and faces the cold plate clamp device 20. The wind blown out of the dust removal air outlet 33 removes dust from the workpiece 70. The first translation driving module 32 drives the movable frame 31 to move back and forth so that the dust removal air outlet 33 can remove dust from different positions of the workpiece 70.

[0037] In some optional embodiments, a plurality of dust removal vents 33 are provided at the bottom of the movable frame 31 , and the plurality of dust removal vents 33 are arranged in sequence along a direction perpendicular to the movable guide rail 11 , thereby achieving a better dust removal effect and fewer dead angles.

[0038] In some optional embodiments, the dust removal mechanism 30 also includes a lifting frame 34 and a lifting drive module 35. The lifting frame 34 is arranged at the bottom of the movable frame 31, and is lifted and lowered relative to the movable frame 31 under the drive of the lifting drive module 35. The dust removal air outlet 33 is arranged at the bottom of the lifting frame 34. The lifting frame 34 is lifted and lowered by the lifting drive module 35, so that the dust removal air outlet 33 is close to or away from the cold plate clamp device 20. When the workpiece 70 needs to be dusted, the lifting drive module 35 drives the lifting frame 34 to descend to approach the cold plate clamp device 20.

[0039] In some optional embodiments, the lifting frame 34 is slidably matched with the movable frame 31 through a plurality of guide rods 36 , thereby improving the lifting stability of the lifting frame 34 .

[0040] In some optional embodiments, a feed port 12 is provided on one side of the frame 10 , a plurality of cold plate fixtures 20 are arranged in sequence in a direction away from the feed port 12 , and the workpiece 70 is placed into the cold plate fixture 20 on the frame 10 through the feed port 12 .

[0041] In some optional embodiments, the battery cold plate detection system further includes a gas recovery device 60, which is connected to the workpiece connection assembly 21. After the detection is completed, the gas recovery device 60 recovers the detection gas in the workpiece 70, thereby helping to reduce costs.

[0042] See also Figure 5 The specific structure of the cold plate clamp device 20 can be designed according to actual needs. For example, in some optional embodiments, the cold plate clamp device 20 includes a base 22, a support frame 23, a movable pressure plate 24 and a clamping assembly 25; the base 22 is arranged on the frame 10, and a groove 26 is arranged on the base 22, and a cold plate support portion 27 is arranged in the groove 26, and the workpiece connecting assembly 21 is arranged on the side of the cold plate support portion 27; the support frame 23 is arranged on the frame 10, and the movable pressure plate 24 is arranged at the bottom of the support frame 23, and the opening of the groove 26 is closed or opened under the drive of the clamping assembly 25. When the movable pressure plate 24 closes the groove 26, the movable pressure plate 24 and the groove 26 surround to form a vacuum detection chamber, and the movable pressure plate 24 presses the workpiece 70 into the groove 26, thereby clamping the workpiece 70 to achieve clamping and fixing of the workpiece 70.

[0043] See also Figure 6 In some optional embodiments, the workpiece connection assembly 21 includes a support seat 211, a workpiece connection head 212 and a second translation drive module 213. The support seat 211 is disposed in the groove 26 and arranged on the side of the cold plate support portion 27. The workpiece connection head 212 is disposed on one side of the support seat 211 and is driven by the second translation drive module 213 to approach or move away from the support seat 211, so that the workpiece connection head 212 is pressed against the interface of the workpiece 70 to achieve a stable connection with good sealing. The workpiece connection head 212 is connected to the evacuation device 40, the leak detector 50 and the gas recovery device 60.

[0044] In some optional embodiments, the support frame 23 is slidably matched with the movable guide rail 11 provided on the frame 10, and is driven by the third translation drive module 28 to move closer to or away from the base 22 along the movable guide rail 11, thereby conveniently driving the support frame 23 to avoid the base 22, and preventing the support frame 23 from obstructing the workpiece 70 from being placed in the groove 26 of the base 22. In addition, both the support frame 23 and the movable frame 31 are slidably matched with the movable guide rail 11, which is conducive to simplifying the structure.

[0045] The specific structures of the first translation drive module 32, the second translation drive module 213, the third translation drive module 28 and the lifting drive module 35 can be designed according to actual needs. For example, the first translation drive module 32, the second translation drive module 213, the third translation drive module 28 and the lifting drive module 35 can be a screw drive module, a rotary motor translation drive module, a belt translation drive module, a cylinder translation drive module or a linear motor translation drive module. In this embodiment, the first translation drive module 32, the second translation drive module 213, the third translation drive module 28 and the lifting drive module 35 adopt a cylinder translation drive module.

[0046] The specific structure of the vacuum device 40 can be designed according to actual needs. For example, the vacuum device 40 includes multiple vacuum pumps, and the multiple vacuum pumps are respectively connected to multiple vacuum detection chambers, and respectively connected to the workpiece connecting heads 212 of multiple workpiece connecting assemblies 21.

[0047] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A battery cold plate detection system, characterized in that: include: A rack, a plurality of cold plate fixture devices, a plurality of dust removal mechanisms, an evacuation device, a leak detector and a detection gas charging device; The cold plate clamp device is arranged on the frame, and a vacuum detection chamber is arranged on the cold plate clamp device. A plurality of workpiece connecting components are arranged in the vacuum detection chamber, and the workpiece connecting components are used to communicate with the interface of the workpiece. The dust removal mechanism is correspondingly arranged on one side of the cold plate clamp device, and the vacuum device is respectively communicated with the vacuum detection chamber and the workpiece connecting component, the leak detector is communicated with the vacuum detection chamber, and the detection gas filling device is communicated with the workpiece connecting component.

2. A battery cold plate detection system according to claim 1, characterized in that: A plurality of movable guide rails are arranged on the frame, and the dust removal mechanism includes a movable frame, a first translation drive module and a dust removal air outlet. The movable frame corresponds to and slides with the movable guide rails, and moves back and forth along the movable guide rails above the cold plate clamp device under the drive of the first translation drive module. The dust removal air outlet is arranged at the bottom of the movable frame and faces the cold plate clamp device.

3. A battery cold plate detection system according to claim 2, characterized in that: A plurality of dust removal air outlets are arranged at the bottom of the movable frame, and the plurality of dust removal air outlets are arranged in sequence along a direction perpendicular to the movable guide rail.

4. A battery cold plate detection system according to claim 2, characterized in that: The dust removal mechanism also includes a lifting frame and a lifting drive module. The lifting frame is arranged at the bottom of the movable frame and is lifted and lowered relative to the movable frame under the drive of the lifting drive module. The dust removal air outlet is arranged at the bottom of the lifting frame.

5. A battery cold plate detection system according to claim 4, characterized in that: The lifting frame is slidably matched with the movable frame through a plurality of guide rods.

6. A battery cold plate detection system according to claim 1, characterized in that: A feed port is provided on one side of the frame, and a plurality of cold plate clamp devices are arranged in sequence in a direction away from the feed port.

7. A battery cold plate detection system according to any one of claims 1 to 6, characterized in that: A gas recovery device is also included, and the gas recovery device is connected to the workpiece connection assembly.

8. A battery cold plate detection system according to any one of claims 1 to 6, characterized in that: The cold plate fixture device comprises a base, a support frame, a movable pressing plate and a pressing assembly; The base is arranged on the frame, a groove is arranged on the base, a cold plate support portion is arranged in the groove, and the workpiece connection assembly is arranged on the side of the cold plate support portion; The support frame is arranged on the frame, the movable pressure plate is arranged at the bottom of the support frame, and closes or opens the opening of the groove under the drive of the clamping assembly. When the movable pressure plate closes the groove, the movable pressure plate and the groove surround to form the vacuum detection chamber.

9. A battery cold plate detection system according to claim 8, characterized in that: The workpiece connection assembly includes a support seat, a workpiece connection head and a second translation drive module. The support seat is set in the groove and arranged on the side of the cold plate support part. The workpiece connection head is arranged on one side of the support seat and approaches or moves away from the support seat under the drive of the second translation drive module.

10. A battery cold plate detection system according to claim 8, characterized in that: The support frame is slidably matched with a movable guide rail arranged on the frame, and is driven by the third translation driving module to move closer to or away from the base along the movable guide rail.