Automobile relay fuse mounting device
By adopting manual pressing installation method and limiting structure in the automotive relay fuse installation device, the problem of misalignment and insertion in the prior art is solved, an efficient and stable installation process is achieved, and product quality and production efficiency are improved.
Patent Information
- Application Number
- CN202420066086.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-10
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-01-10
AI Technical Summary
In production, the existing automotive relay fuse installation devices require high-precision hole positions, which easily cause misalignment and insertion problems during manual installation, resulting in waste of costs and damage to the electrical box. The automation device may easily lead to installation failure when there is a lack of manual review.
A vehicle relay fuse installation device is designed, using manual pressing and installation method of personnel. By setting up a push-pull hand rod and pressing template on the outer frame, and using limit grooves and positioning protruding structures, multiple limits of the relay and fuse are achieved to ensure that Install correctly and allow employees to check and correct misalignments in real time during installation.
It effectively avoids misalignment of relays and fuses, improves installation effectiveness and product quality, reduces the risk of damage to electrical boxes, and improves production efficiency and yield.
Smart Images

Figure CN222281868U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of relay and fuse installation, in particular to an automobile relay fuse installation device. Background Art
[0002] As an essential part of automobiles, automotive relay fuses play the role of switches and protectors for automobile wiring harnesses. They are mainly distributed in the front cabin electrical box and instrument electrical box. With the development of intelligent and diversified functions of automobiles, the number of relays and fuses is increasing. In production, manual installation is usually adopted one by one, which has low work efficiency and high labor intensity. In addition, the plug-in stability cannot be guaranteed. Problems such as over-plugging, oblique plugging, and false plugging occur frequently, making it difficult to ensure product consistency and product quality.
[0003] There is an automatically controlled relay fuse installation device in the prior art, for example, the announcement number is CN203945103 U, and the name is: A clamping device for fuses and relays in a car fuse box, which specifically discloses: a moving block is provided in the base, a stop block is provided on the base to prevent the moving block from sliding out, a fixed block is provided above the moving block, the inner wall of the fixed block is provided with a groove matching the fuse box, a pressing block is provided on the base, the pressing block is connected to the first cylinder, and the surface of the pressing block is provided with grooves and protrusions matching the position and installation height of the relay.
[0004] However, the inventors found that since fuse installation requires high hole accuracy, a slight misalignment error may lead to unsuccessful installation, resulting in cost waste and damage to the electrical box. The above scheme uses a cylinder to press down and tighten, and when there is a lack of manual verification of the hole position, it is easy to cause installation failure. Utility Model Content
[0005] The purpose of the utility model is to provide an automobile relay fuse installation device, which adopts a manual pressing installation method. Compared with a mechanical cylinder, the advantage is that when misalignment and crooked insertion occur, the employee can check and discover it in time and make timely corrections, thereby avoiding damage caused by misalignment and crooked insertion of the relay and fuse, and damage to the electrical box at the same time, thereby solving the problems in the prior art.
[0006] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:
[0007] The utility model is a relay and fuse installation device for an automobile, comprising an operating table and an outer frame, the outer frame comprising a top wall and two oppositely arranged side walls, the two sides of the operating table are slidably connected to the bottom of the side walls, a vertical connecting rod is slidably connected to the center of the top wall, limiting grooves are arranged at corresponding positions of the two side walls, limiting plates are slidably connected in the limiting grooves, the vertical connecting rod passes through the limiting plates and is fixedly connected to the limiting plates, a pressing template is arranged at the bottom of the vertical connecting rod; a turntable is rotatably connected to the side walls, the turntable and the limiting plates are connected by a connecting rod, and a pull rod is connected to the outer side of the turntable; an electrical box fixing module is arranged at the center of the operating table, an electrical box is arranged in the electrical box fixing module, a fixing template is arranged on the upper part of the electrical box, a positioning hole is arranged on the fixing template, the positioning hole corresponds to the position of the relay and the fuse in the electrical box, a positioning protrusion is arranged at the bottom of the pressing template, and the positions of the positioning hole and the positioning protrusion correspond to each other.
[0008] Optionally, the positioning protrusion and the positioning hole are slidably connected.
[0009] Optionally, slide rails are respectively provided on both sides of the operating table, a slider is provided at the bottom of the side wall, and the slider is slidably connected to the slide rails.
[0010] Optionally, a hole is opened in the center of the top wall, and the vertical connecting rod passes through the hole and is slidably connected to the hole.
[0011] Optionally, a push-pull handle is provided on the front side of the side wall.
[0012] Optionally, the electrical appliance box fixing module is a shell structure with a cavity inside and a top opening, and a strip groove is provided on the front side wall of the electrical appliance box fixing module, and the strip groove passes through to the top opening.
[0013] Optionally, the operating table and the electrical box fixing module are detachably connected.
[0014] Optionally, there are multiple strip-shaped grooves.
[0015] Optionally, the connecting rod includes a No. 1 rod and a No. 2 rod, the No. 1 rod is arranged on the surface of the turntable, the No. 2 rod is hinged to the end of the No. 1 rod, and the end of the No. 2 rod is connected to a limiting plate.
[0016] Optionally, a contoured groove is further provided at the bottom of the fixed template, and the contoured groove is horizontally fitted with the upper surface of the electrical box, and the fixed template is detachably connected to the fixing module of the electrical box.
[0017] The utility model has the following beneficial effects:
[0018] 1. The utility model provides an automobile relay fuse installation device, which adopts a manual pressing installation method. A push-pull handle is set on the side wall of the outer frame. The outer frame is moved forward and backward by the push-pull handle, which is convenient for personnel to install the electrical box, relay and fuse in the electrical box fixing module without affecting the employees' installation line of sight; the personnel operate the pull rod to drive the vertical connecting rod to move downward, and use the downward pressure of the pressing template to insert the fuse and relay into the electrical box. During this process, the personnel can check the status of the fuse at any time to determine whether there is a misalignment or crooked insertion. If necessary, the downward pressure action is stopped in time, which effectively ensures the effectiveness of the installation.
[0019] 2. Compared with the mechanical cylinder, the advantage of the utility model is that when the relay fuse is misplaced or inserted crookedly, the staff can check and discover it in time and make corrections in time to avoid damage to the electrical box and ensure the yield rate.
[0020] 3. The bottom of the fixed template of the utility model is also provided with a profiling groove, which is horizontally fitted with the upper surface of the electrical box, which can facilitate the quick alignment of the fuse and relay to the hole position, and can limit the fuse and relay during the pressing process of the template to prevent crooked insertion.
[0021] 4. The electrical box fixing module is connected to the operating table with a quick-release lock. The unused electrical box fixing module can be quickly replaced to improve efficiency.
[0022] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0024] Figure 1 This is a schematic diagram of the structure of the utility model without placing an electrical box and a fixed template;
[0025] Figure 2 This is a schematic diagram of the structure of the utility model with an electrical box but without a fixed template;
[0026] Figure 3 This is a structural schematic diagram of the installation process of the electrical box and the fixed template of the utility model;
[0027] Figure 4 This is a schematic diagram of the structure of the utility model after the electrical box and fixed template are installed;
[0028] Figure 5This is a schematic diagram of the structure of the vertical pull rod of the utility model in a pressed state;
[0029] Figure 6 This is the front view of the utility model;
[0030] Figure 7 It is a side view of the utility model;
[0031] Figure 8 It is a top view of the utility model.
[0032] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0033] 1 operating table, 2 outer frame, 3 top wall, 4 side wall, 5 vertical connecting rod, 6 limit groove, 7 limit plate, 8 pressing template, 9 turntable, 10 connecting rod, 11 pull rod, 12 electrical box fixing module, 13 electrical box, 14 fixed template, 15 positioning protrusion, 16 push-pull handle, 17 strip groove. DETAILED DESCRIPTION
[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0035] Embodiment 1:
[0036] See also Figure 1-5 As shown, the utility model is a relay fuse installation device for automobiles, comprising an operating table 1 and an outer frame 2, wherein the outer frame 2 comprises a top wall 3 and two oppositely arranged side walls 4, the two sides of the operating table 1 are slidably connected to the bottom of the side walls 4, and the front side of the side walls 4 is provided with a push-pull handle 16; the center of the top wall 3 is slidably connected to a vertical connecting rod 5, and the corresponding positions of the two side walls 4 are provided with a limiting groove 6, and the limiting plate 7 is slidably connected in the limiting groove 6, and the vertical connecting rod 5 passes through the limiting plate 7 and is fixedly connected to the limiting plate 7, and the bottom of the vertical connecting rod 5 is provided with a press A pressing template 8; a turntable 9 is rotatably connected to the side wall 4, the turntable 9 and the limit plate 7 are connected by a connecting rod 10, and a pull rod 11 is connected to the outer side of the turntable 9; an electrical box fixing module 12 is arranged in the center of the operating table 1, an electrical box 13 is arranged in the electrical box fixing module 12, a fixed template 14 is arranged on the upper part of the electrical box 13, a positioning hole is arranged on the fixed template 14, and a positioning protrusion 15 is arranged at the bottom of the pressing template 8, and the positioning holes, the positioning protrusion 15 and the positions of the relays and fuses in the electrical box 13 correspond one to one.
[0037] Furthermore, the positioning holes correspond to the positions of the relays and fuses in the electrical box 13 , and the positioning holes correspond to the positions of the positioning protrusions 15 .
[0038] like Figure 7 , Figure 8 As shown, this embodiment adopts a manual pressing installation method, and a push-pull handle 16 is set on the side wall 4 of the outer frame 2. The outer frame 2 is moved forward and backward by using the push-pull handle 16. When the personnel place the electrical box 13, relays and fuses into the electrical box fixing module 12, the outer frame 2 is moved to the rear end, which does not affect the employees' installation line of sight and is convenient for placement; when the installation is completed, the personnel moves the outer frame 2 to the front end and proceeds to the next step.
[0039] In this embodiment, a pull rod 11 is provided on the outer side of the side wall 4. The pull rod 11 is connected to the turntable 9 through a connecting shaft, driving the turntable 9 to rotate, thereby driving the connecting rod 10 to move. The connecting rod 10 is connected to the limit plate 7, so that the limit plate 7 can move up and down in the limit groove 6, and the vertical connecting rod 5 is driven to move up and down through the limit plate 7 to complete the pressing and lifting actions.
[0040] In order to install the fuse and relay into the electrical box and avoid misalignment and crooked insertion, the present embodiment needs to limit the electrical box 13, relay and fuse. In the present embodiment, an electrical box fixing module 12 is provided. The electrical box fixing module 12 is a shell structure with a cavity inside and an opening at the top. Therefore, the electrical box 13 can be placed into the electrical box fixing module 12 to limit the electrical box 13; then the fixing template 14 is used to limit the relay and fuse. Specifically:
[0041] A contoured groove is provided at the bottom of the fixed template 14, and the contoured groove is horizontally fitted with the upper surface of the electrical box 13 and will not move left and right or front and back, thereby realizing the limitation of the components on the upper surface of the electrical box 13; a positioning hole is provided on the fixed template 14, and the positioning hole corresponds to the position of the relay and fuse in the electrical box 13 one by one, and a small amount of margin is left around the hole to ensure that the relay can be easily inserted and ensure that it will not shake and cause oblique insertion, so as to limit the relay by using the positioning hole; put the fuse into the positioning hole, and use the one-to-one correspondence between the positioning protrusion 15 and the positioning hole to realize the limitation of the relay and the fuse.
[0042] Through the above design, a multiple limiting structure is realized, which can not only facilitate the quick alignment of the fuse and the relay to the hole position, but also effectively limit the fuse and the relay during the pressing process of the pressing template 8 to prevent crooked insertion.
[0043] In order to facilitate disassembly and assembly, the fixed template 14 is detachably connected to the electrical box fixing module 12, and a locking mechanism is arranged around the fixed template 14 to lock with the electrical box fixing module 12 below. In order to ensure the downward pressure and downward pressure strength, the fixed template 14 is made of high-strength wear-resistant metal material.
[0044] like Figure 6 As shown, the relay pressing template 8 is provided with a boss, namely a positioning protrusion 15, which is made of plastic material to avoid damaging the fuse relay housing and corresponds to the hole positions of the relay positioning hole and the fuse positioning hole. The back of the pressing template 8 is connected to the vertical vertical connecting rod 5 through a nut, so that the pressing template 8 can move up and down.
[0045] The pull rod 11 operated by the staff is driven by the turntable 9 and the connecting rod 10. When the staff operates the pull rod 11 to press down and reset, the pressing template 8 can move up and down; and U-shaped limit grooves 6 are opened on both sides of the outer metal frame to ensure that when the pressing template 8 moves to the lowest position, the hand pull rod 11 can be restricted from continuing to move downward, and the downward stroke is limited, so that the relay will not be over-pressed. Through the above design, both the assembly efficiency and product quality can be improved.
[0046] More specifically, the connecting rod 10 includes a first rod and a second rod, wherein the first rod is disposed on the surface of the turntable 9 , the second rod is hinged to the end of the first rod, and the end of the second rod is connected to the limiting plate 7 .
[0047] The positioning protrusion 15 is slidably connected to the positioning hole, and when pressed down to the right position, the fuse is pressed down into the relay. By designing the height of the positioning protrusion 15, the preset pressing depth requirement can be met.
[0048] The relay pressing template 8 is made of plastic material, and the thickness ensures that it will not be easily deformed, thereby avoiding uneven distribution of pressing force.
[0049] In order to facilitate taking and placing, a strip groove 17 is provided on the front side wall of the electrical box fixing module 12, and the strip groove 17 passes through the top opening. In this embodiment, the number of the strip grooves 17 is 2, and the main function of the grooves 17 is the wire harness outlet.
[0050] The electrical box is taken in and out mainly by fixing the plurality of spring pins in the module 12. After the relay is installed, the locking mechanism is opened and the spring pins will pop out the electrical box to a certain height.
[0051] In terms of specific connection relationship, the operating table 1 is provided with slide rails on both sides, and the side wall 4 is provided with a slider at the bottom, and the slider and the slide rails are slidably connected. A hole is opened in the center of the top wall 3, and the vertical connecting rod 5 passes through the hole and is slidably connected with the hole.
[0052] Working principle:
[0053] First, place the electrical box 13 into the electrical box fixing module 12 and fix it, then place the fixing template 14 on the upper part of the electrical box 13, use the contoured structure at the bottom of the fixing template 14 to fit the upper surface of the electrical box 13, and fix the fixing template 14 to the electrical box 13; put the relay and the fuse into the positioning hole, press the pull rod 11 down to the lowest position, and the vertical connecting rod 5 is driven downward by the limit plate 7, and the positioning protrusion 15 on the pressing template 8 is extended into the positioning hole, and the fuse and the relay are pressed into the electrical box.
[0054] The pull rod 11 returns upward, the fixed template 14 is removed, and the installation of the relay fuse is completed; the electrical box 13 is taken out and replaced, and the next product is installed.
[0055] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0056] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. Automobile relay fuse installation device, characterized in that: The invention comprises an operating table and an outer frame, wherein the outer frame comprises a top wall and two oppositely arranged side walls, the two sides of the operating table are slidably connected to the bottom of the side walls, the center of the top wall is slidably connected to a vertical connecting rod, corresponding positions of the two side walls are provided with limiting grooves, limiting plates are slidably connected in the limiting grooves, the vertical connecting rod passes through the limiting plates and is fixedly connected to the limiting plates, and a pressing template is provided at the bottom of the vertical connecting rod; a turntable is rotatably connected to the side wall, the turntable and the limiting plate are connected by a connecting rod, and a pull rod is connected to the outer side of the turntable; an electrical box fixing module is provided in the center of the operating table, an electrical box is provided in the electrical box fixing module, a fixing template is provided on the upper part of the electrical box, and a positioning hole is provided on the fixing template, the positioning hole corresponds to the position of the relay and the fuse in the electrical box, and a positioning protrusion is provided at the bottom of the pressing template, and the positions of the positioning hole and the positioning protrusion correspond to each other.
2. The automotive relay fuse installation device according to claim 1, characterized in that: The positioning protrusion and the positioning hole are slidably connected.
3. The automotive relay fuse installation device according to claim 1, characterized in that: Slide rails are respectively arranged on both sides of the operating table, and a sliding block is arranged at the bottom of the side wall, and the sliding block is slidably connected with the slide rails.
4. The automotive relay fuse installation device according to claim 1, characterized in that: A hole is provided in the center of the top wall, and the vertical connecting rod passes through the hole and is slidably connected with the hole.
5. The automotive relay fuse installation device according to claim 1, characterized in that: A push-pull handle is arranged on the front side of the side wall.
6. The automotive relay fuse installation device according to claim 1, characterized in that: The electrical box fixing module is a shell structure with a cavity inside and a top opening. A strip groove is arranged on the front side wall of the electrical box fixing module, and the strip groove penetrates to the top opening.
7. The automotive relay fuse installation device according to claim 6, characterized in that: The operating table and the electrical box fixing module are detachably connected.
8. The automotive relay fuse installation device according to claim 6, characterized in that: There are multiple strip-shaped grooves.
9. The automotive relay fuse installation device according to claim 1, characterized in that: The connecting rod comprises a first rod and a second rod, wherein the first rod is arranged on the surface of the rotating disk, the second rod is hinged to the end of the first rod, and the end of the second rod is connected to a limiting plate.
10. The automotive relay fuse installation device according to claim 1, characterized in that: The bottom of the fixed template is also provided with a contoured groove, the contoured groove is horizontally fitted with the upper surface of the electrical box, and the fixed template is detachably connected to the fixing module of the electrical box.
