Solar power generation pavement photovoltaic panel laying detection and reinforcement device

By designing a photovoltaic panel laying detection and reinforcement device for automatically clamping and moving components, the problem of manual operation of photovoltaic panel detection and reinforcement welding in the existing technology is solved, and the automatic detection and welding of photovoltaic panels are realized, which improves efficiency and Security.

CN222283207UActive Publication Date: 2024-12-31YUNNAN XINNENG POWER ENG CO LTD
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Patent Information

Application Number
CN202421073619.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2024-12-31
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The existing photovoltaic panels require manual inspection of welding points before laying, which is time-consuming and labor-intensive, and cannot achieve automatic detection and reinforcement welding.

Method used

A solar-energy circuit-based photovoltaic panel laying detection and reinforcement device is designed, including clamping components and moving components. The CCD detection camera, electric telescopic rod, rotating motor and slide rail system are used to realize automatic clamping and welding fixing of photovoltaic panels.

Benefits of technology

Automatic detection and welding reinforcement of photovoltaic panels are realized, detection efficiency and safety are improved, and the time and labor intensity of manual operation are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a solar power generation pavement photovoltaic panel laying detection and reinforcement device, which relates to the technical field of photovoltaic panels, and comprises a device main body, the upper end of the device main body is provided with a conveying belt, a support frame, a clamping assembly and a portal frame; according to the photovoltaic panel laying detecting and reinforcing device for the solar power generation road surface, through the arrangement of the clamping assembly, a photovoltaic panel can be automatically clamped; through the arrangement of the moving assembly, when the welding head needs to move, an X-axis moving sliding rail drives an X-axis moving sliding block to move, the welding head is further driven to move in the X-axis direction, then a Z-axis moving sliding rail drives a Z-axis moving sliding block to move, and the welding head is further driven to move in the Z-axis direction; and meanwhile, a rotating rod and a welding head are driven by a rotating motor to rotate by an angle, so that welding and fixing of different positions of the photovoltaic panel are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic panels, in particular to a photovoltaic panel laying detection and reinforcement device for a solar power generation pavement. Background Art

[0002] Photovoltaic panels are a type of power generation device that generates direct current by absorbing solar energy when exposed to sunlight. They have many application scenarios, including road paving.

[0003] Before laying and using, existing photovoltaic panels need to be quality inspected. Only by observing whether their external welding points are qualified can subsequent laying be carried out. When inspecting, existing photovoltaic panels need to be identified by human eyes. Manual welding is time-consuming and laborious, and inspection and reinforcement welding processing cannot be carried out. Therefore, the utility model proposes a photovoltaic panel laying inspection and reinforcement device for solar power generation pavement. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a solar power generation pavement photovoltaic panel laying detection and reinforcement device, which solves the problems in the above-mentioned background technology.

[0005] To achieve the above purpose, the utility model is implemented through the following technical solutions: a solar power generation pavement photovoltaic panel laying detection and reinforcement device, including a device body, the upper end of the device body is provided with a conveyor belt, a support frame, a clamping assembly and a gantry, the outer side of the device body is provided with a control panel, the upper end of the support frame is provided with a CCD detection camera, the upper end of the gantry is provided with a moving assembly, and the output end of the moving assembly is provided with a welding head;

[0006] The clamping assembly includes a support plate, an electric telescopic rod is arranged on the outer side of the support plate, a movable plate is arranged on the output end of the electric telescopic rod, a guide rod is arranged on one side of the movable plate, a guide hole is opened in the middle of the support plate, a clamping plate, a support spring and a limit switch are arranged on one side of the movable plate, and an anti-slip bump is arranged on one side of the clamping plate.

[0007] As a further technical solution of the utility model, control buttons and a display screen are arranged on the outside of the control panel, a control circuit board and a battery are arranged inside the control panel, the support frame and the gantry are fixedly connected to the device body, the CCD detection camera is fixedly connected to the support frame, and the CCD detection camera is electrically connected to the control panel.

[0008] As a further technical solution of the utility model, the number of the support plates is two groups and they are symmetrically distributed, the electric telescopic rod and the support plate are fixedly connected, the output end of the electric telescopic rod and the movable plate are fixedly connected, the guide rod and the guide hole are adapted to each other, and the clamping plate is fixedly connected to the movable plate through a support spring.

[0009] As a further technical solution of the utility model, the limit switch is fixedly connected to the movable plate, the limit switch is electrically connected to the control panel, the number of the anti-slip bumps is several groups and distributed in an array, and the anti-slip bumps are made of rubber.

[0010] As a further technical solution of the utility model, the moving component includes an X-axis moving slide rail fixed on one side of the gantry, an X-axis moving slider is provided on one side of the X-axis moving slide rail, a Z-axis moving slide rail is provided on one side of the X-axis moving slider, a Z-axis moving slider is provided on the outer side of the Z-axis moving slide rail, and the X-axis moving slide rail and the Z-axis moving slide rail are electrically connected to the control panel.

[0011] As a further technical solution of the utility model, a support seat is fixedly connected to the outer side of the Z-axis moving slider, a rotating motor is installed on the upper end of the support seat, a rotating rod is fixedly connected to the output end of the rotating motor, and the rotating rod is fixedly connected to the welding head.

[0012] The utility model provides a solar power generation pavement photovoltaic panel laying detection and reinforcement device. Compared with the prior art, it has the following beneficial effects:

[0013] 1. A photovoltaic panel laying detection and reinforcement device for solar power generation pavement. Through the setting of a clamping component, when clamping the photovoltaic panel, the output end of the electric telescopic rod is controlled by the control panel to drive the moving plate and the clamping plate to move, so that the guide rod moves along the inside of the guide hole, so that the clamping plate and the photovoltaic panel are clamped, and the anti-slip effect is achieved through the anti-slip protrusion, and then the supporting spring is compressed until the clamping plate contacts the limit switch, thereby feeding back to the control panel to control the output end of the electric telescopic rod to stop running, and then the photovoltaic panel is automatically clamped.

[0014] 2. A solar power generation pavement photovoltaic panel laying detection and reinforcement device, through the setting of mobile components, when the welding head needs to move, the X-axis moving slide rail drives the X-axis moving slider to move, further drives the welding head to move on the X-axis, and then the Z-axis moving slide rail drives the Z-axis moving slider to move, further drives the welding head to move on the Z-axis, and at the same time, the rotating motor drives the rotating rod and the welding head to rotate at an angle, so as to facilitate the welding and fixation of different positions of the photovoltaic panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of a photovoltaic panel laying detection and reinforcement device for solar power generation pavement;

[0016] Figure 2 It is a partial structural schematic diagram of a photovoltaic panel laying detection and reinforcement device for solar power generation pavement;

[0017] Figure 3 It is a structural schematic diagram of a clamping component in a photovoltaic panel laying detection and reinforcement device for solar power generation pavement;

[0018] Figure 4 for Figure 3 Cross-sectional view of .

[0019] In the figure: 1. Device body; 2. Conveyor belt; 3. Control panel; 4. Support frame; 5. CCD detection camera; 6. Clamping assembly; 61. Support plate; 62. Electric telescopic rod; 63. Moving plate; 64. Guide rod; 65. Guide hole; 66. Clamping plate; 67. Support spring; 68. Limit switch; 69. Anti-slip bump; 7. Gantry; 8. Moving assembly; 81. X-axis moving slide rail; 82. X-axis moving slider; 83. Z-axis moving slide rail; 84. Z-axis moving slider; 85. Support seat; 86. Rotating motor; 87. Rotating rod; 9. Welding head. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4 The utility model provides a technical solution for a photovoltaic panel laying detection and reinforcement device for a solar power generation road surface: a photovoltaic panel laying detection and reinforcement device for a solar power generation road surface, comprising a device body 1, a conveyor belt 2, a support frame 4, a clamping assembly 6 and a gantry 7 are arranged at the upper end of the device body 1, a control panel 3 is arranged on the outer side of the device body 1, a CCD detection camera 5 is arranged at the upper end of the support frame 4, a moving assembly 8 is arranged at the upper end of the gantry 7, and a welding head 9 is arranged at the output end of the moving assembly 8;

[0022] Among them, the clamping assembly 6 includes a support plate 61, an electric telescopic rod 62 is arranged on the outer side of the support plate 61, a movable plate 63 is arranged on the output end of the electric telescopic rod 62, a guide rod 64 is arranged on one side of the movable plate 63, a guide hole 65 is opened in the middle of the support plate 61, a clamping plate 66, a support spring 67 and a limit switch 68 are arranged on one side of the movable plate 63, and an anti-slip protrusion 69 is arranged on one side of the clamping plate 66.

[0023] See also Figure 1-2 , control buttons and a display screen are arranged on the outside of the control panel 3, a control circuit board and a battery are arranged inside the control panel 3, the support frame 4 and the gantry frame 7 are fixedly connected to the device body 1, the CCD detection camera 5 and the support frame 4 are fixedly connected, and the CCD detection camera 5 and the control panel 3 are electrically connected, which is conducive to the detection of the photovoltaic panel. If it is unqualified, feedback is given to the control panel 3, the clamping component 6 and the moving component 8 are started, the clamping component 6 is used to clamp it, and the moving component 8 drives the welding head 9 to perform welding reinforcement.

[0024] See also Figure 1-4 The number of support plates 61 is two groups and they are symmetrically distributed. The electric telescopic rod 62 is fixedly connected to the support plate 61. The output end of the electric telescopic rod 62 is fixedly connected to the movable plate 63. The guide rod 64 is adapted to the guide hole 65. The clamping plate 66 is fixedly connected to the movable plate 63 through the support spring 67. The limit switch 68 is fixedly connected to the movable plate 63. The limit switch 68 is electrically connected to the control panel 3. The number of anti-slip bumps 69 is several groups and they are distributed in an array. The anti-slip bumps 69 are made of rubber, which is conducive to the clamping of the photovoltaic panel.

[0025] See also Figure 1-2 The moving component 8 includes an X-axis moving slide 81 fixed on one side of the gantry 7, an X-axis moving slider 82 is provided on one side of the X-axis moving slide 81, a Z-axis moving slide 83 is provided on one side of the X-axis moving slider 82, a Z-axis moving slide 84 is provided on the outer side of the Z-axis moving slide 83, the X-axis moving slide 81 and the Z-axis moving slide 83 are both electrically connected to the control panel 3, a support seat 85 is fixedly connected to the outer side of the Z-axis moving slider 84, a rotating motor 86 is installed on the upper end of the supporting seat 85, a rotating rod 87 is fixedly connected to the output end of the rotating motor 86, and the rotating rod 87 is fixedly connected to the welding head 9, which is conducive to the position movement of the welding head 9 and convenient for welding and fixing the photovoltaic panel.

[0026] The working principle of the utility model: during the use of the device, the photovoltaic panel is placed on the upper end of the conveyor belt 2, and the conveyor belt 2 is controlled by the control panel 3 to drive the photovoltaic panel to move. When it moves to the bottom of the support frame 4, it is detected by the CCD detection camera 5, and the picture is fed back to the control circuit board to analyze whether it is a defective product. After the defect is confirmed, the clamping component 6 is started to automatically clamp the photovoltaic panel, and then the welding head 9 is driven by the moving component 8 to weld and fix the photovoltaic panel. The operation is automatic, saving time and effort.

[0027] It should be noted that through the setting of the clamping assembly 6, when clamping the photovoltaic panel, the output end of the electric telescopic rod 62 is controlled by the control panel 3 to drive the movable plate 63 and the clamping plate 66 to move, so that the guide rod 64 moves along the inside of the guide hole 65, so that the clamping plate 66 and the photovoltaic panel are clamped, and the anti-slip effect is achieved through the anti-slip protrusion 69. Then the support spring 67 is compressed until the clamping plate 66 contacts the limit switch 68, thereby feeding back to the control panel 3, controlling the output end of the electric telescopic rod 62 to stop running, and then automatically clamping the photovoltaic panel.

[0028] It should be noted that through the setting of the moving component 8, when the welding head 9 needs to move, the X-axis moving slide rail 81 drives the X-axis moving slider 82 to move, further drives the welding head 9 to move along the X-axis, and then the Z-axis moving slide rail 83 drives the Z-axis moving slider 84 to move, further drives the welding head 9 to move along the Z-axis, and at the same time, the rotating motor 86 drives the rotating rod 87 and the welding head 9 to rotate at an angle, so as to facilitate the welding and fixation of different positions of the photovoltaic panel.

Claims

1. A solar power generation pavement photovoltaic panel laying detection and reinforcement device, comprising a device body (1), characterized in that: The upper end of the device body (1) is provided with a conveyor belt (2), a support frame (4), a clamping assembly (6) and a gantry (7); the outer side of the device body (1) is provided with a control panel (3); the upper end of the support frame (4) is provided with a CCD detection camera (5); the upper end of the gantry (7) is provided with a moving assembly (8); and the output end of the moving assembly (8) is provided with a welding head (9); The clamping assembly (6) comprises a support plate (61), an electric telescopic rod (62) is arranged on the outer side of the support plate (61), a movable plate (63) is arranged at the output end of the electric telescopic rod (62), a guide rod (64) is arranged on one side of the movable plate (63), a guide hole (65) is opened in the middle of the support plate (61), a clamping plate (66), a support spring (67) and a limit switch (68) are arranged on one side of the movable plate (63), and an anti-slip bump (69) is arranged on one side of the clamping plate (66).

2. A solar power generation pavement photovoltaic panel laying detection and reinforcement device according to claim 1, characterized in that: The control panel (3) is provided with control buttons and a display screen on the outside, the control panel (3) is provided with a control circuit board and a battery on the inside, the support frame (4) and the gantry frame (7) are fixedly connected to the device body (1), the CCD detection camera (5) is fixedly connected to the support frame (4), and the CCD detection camera (5) is electrically connected to the control panel (3).

3. A solar power generation pavement photovoltaic panel laying detection and reinforcement device according to claim 1, characterized in that: The support plates (61) are provided in two groups and are symmetrically distributed. The electric telescopic rod (62) is fixedly connected to the support plate (61). The output end of the electric telescopic rod (62) is fixedly connected to the movable plate (63). The guide rod (64) is matched with the guide hole (65). The clamping plate (66) is fixedly connected to the movable plate (63) via a support spring (67).

4. A solar power generation pavement photovoltaic panel laying detection and reinforcement device according to claim 1, characterized in that: The limit switch (68) and the movable plate (63) are fixedly connected, the limit switch (68) and the control panel (3) are electrically connected, the anti-skid protrusions (69) are in a plurality of groups and distributed in an array, and the anti-skid protrusions (69) are made of rubber.

5. A solar power generation pavement photovoltaic panel laying detection and reinforcement device according to claim 1, characterized in that: The moving assembly (8) comprises an X-axis moving slide rail (81) fixed on one side of the gantry (7); an X-axis moving slider (82) is arranged on one side of the X-axis moving slide rail (81); a Z-axis moving slide rail (83) is arranged on one side of the X-axis moving slider (82); a Z-axis moving slider (84) is arranged on the outer side of the Z-axis moving slide rail (83); and both the X-axis moving slide rail (81) and the Z-axis moving slide rail (83) are electrically connected to the control panel (3).

6. A solar power generation pavement photovoltaic panel laying detection and reinforcement device according to claim 5, characterized in that: The outer side of the Z-axis movable slider (84) is fixedly connected to a support seat (85), the upper end of the support seat (85) is mounted with a rotating motor (86), the output end of the rotating motor (86) is fixedly connected to a rotating rod (87), and the rotating rod (87) is fixedly connected to the welding head (9).