Waste gas treatment equipment for chemical reaction kettle

By using a combination of spray pipes, spray heads, multi-stage filtration and gas detectors in chemical reactors, the problems of direct emission pollution and reduced filtration effect are solved, and efficient purification of waste gas and easy maintenance of equipment are achieved.

CN222286823UActive Publication Date: 2025-01-03JIANGSU DINGLITONG TECH CO LTD
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Patent Information

Application Number
CN202323562267.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2025-01-03
Estimated Expiration
2033-12-26

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  • Figure CN222286823U_ABST
    Figure CN222286823U_ABST
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Abstract

The utility model relates to the technical field of chemical reaction kettles, in particular to waste gas treatment equipment for a chemical reaction kettle, which comprises a reaction kettle body, a gas inlet pipe is fixedly connected to the right end of the reaction kettle body, a treatment chamber is fixedly connected to the right lower end of the gas inlet pipe, and four groups of supporting legs are fixedly mounted at four corners of the treatment chamber. A waste gas treatment mechanism is arranged in the treatment chamber, and a replacement assembly is arranged on the right side of the treatment chamber. According to the waste gas treatment device, waste gas can be sprayed and washed by virtue of the waste gas treatment mechanism and matched use of a spraying pipe and a spray head, the content of particulate matters in the waste gas is greatly reduced, and the contact area between filtrate and the waste gas can be increased by additionally arranging a waterproof blowing fan, so that the washing and dust falling effects are better; and the first filter plate, the second filter plate and the third filter plate are arranged at intervals, so that waste gas can be effectively intercepted, secondary filtration is performed, and the influence of emission of a large amount of waste gas on environmental production is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical reactors, in particular to waste gas treatment equipment for chemical reactors. Background Art

[0002] In the chemical industry, a reactor is needed when processing or producing materials to provide space for chemical reactions. Reactors are widely used in the fields of petroleum, chemical industry, rubber, pesticides, dyes, medicine, food, etc. This reactor is used in the chemical industry. The waste gas generated in the existing reactor is directly discharged into the air, which is easy to cause pollution to the water environment.

[0003] Among them, it was found through retrieval that patent document CN216826188U discloses a chemical reactor, "including a tank body, the top of the tank body is fixedly connected to a drive box, the right side of the bottom of the inner cavity of the drive box is fixedly connected to a rotating motor, the output end of the rotating motor is fixedly connected to a turntable, the right side of the top of the turntable is fixedly connected to a driving column, and the outer surface of the driving column is sleeved with a driving frame. When the utility model is used, the material is injected into the tank body through the feed pipe, the sealing cover is closed, and the control switch of the rotating motor is started to rotate the rotating motor, the rotating motor drives the turntable to rotate, the turntable drives the driving column to rotate, the driving column drives the driving frame to move left and right through the guidance of the slider and the slide groove, the driving frame drives the tooth plate to move left and right, the tooth plate drives the gear to reciprocate, the gear drives the rotating shaft and the connecting plate to reciprocate, the connecting plate drives the vertical rod and the stirring rod to reciprocate, and the material in the tank body is stirred so that the materials are evenly mixed."

[0004] However, the above device has the following problems:

[0005] 1. Compared with the utility model, the waste gas generated in the reactor is directly discharged into the air, which will cause environmental pollution;

[0006] 2. For some reactor waste gas treatment devices, the air filter element will be seriously polluted due to long-term use, which is inconvenient to replace, reducing the effect of waste gas filtration and cleaning, and thus failing to achieve the original intention of efficient cleaning. For this reason, we proposed a waste gas treatment equipment for chemical reactors to solve the above problems. Utility Model Content

[0007] The utility model aims to provide a waste gas treatment device for a chemical reactor, so as to solve the problems proposed in the above background technology that the waste gas generated in the reactor is directly discharged into the air, which pollutes the environment; and it is not easy to replace, which reduces the effect of waste gas filtering and cleaning.

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an exhaust gas treatment device for a chemical reactor, comprising a reactor body, the right end of the reactor body is fixedly connected to an air inlet pipe, the lower right end of the air inlet pipe is fixedly connected to a treatment chamber, four groups of supporting legs are fixedly installed at the four corners of the treatment chamber, an exhaust gas treatment mechanism is arranged in the treatment chamber, and a replacement component is arranged on the right side of the treatment chamber;

[0009] The exhaust gas treatment mechanism includes a fan blade, a spray pipe, a nozzle and a partition plate. The air inlet pipe is connected to the inside of the treatment chamber. The fan blade is arranged in the air inlet pipe. Two groups of spray pipes are fixedly connected to the top of the treatment chamber. The lower end of the spray pipe is fixedly connected to the nozzle. The center position of the top of the treatment chamber is fixedly connected to the partition plate.

[0010] The replacement component includes a fixed column, a movable column, a reset spring, a pull rod and a fixing hole. A placement groove is provided on the right side surface of the processing chamber, and a fixed frame is movably connected in the placement groove. Two groups of fixed columns are fixedly connected to the top of the placement groove, and movable columns are movably connected in the two groups of fixed columns. A reset spring is arranged in the fixed column, and both ends of the reset spring are abutted against the inner walls of the fixed column and the movable column. The lower end of the movable column is fixedly connected to the pull rod, and a fixing hole is provided on the upper surface of the fixed frame.

[0011] Preferably, the first filter plate, the second filter plate and the third filter plate are sequentially clamped in the fixing frame, and the fixing frame is located on the right side of the partition plate.

[0012] Preferably, a slot is provided on the right side of the partition plate, the diameter of the slot is adapted to the fixing frame, four groups of waterproof blowing fans are arranged at the bottom of the treatment chamber, a filtered liquid is provided at the bottom of the treatment chamber, a drain outlet is fixedly connected to the lower right end of the treatment chamber, and the drain outlet is communicated with the interior of the treatment chamber.

[0013] Preferably, an outlet pipe is fixedly connected to the upper surface of the right side of the processing chamber, a gas detector is provided on the inner wall of the outlet pipe, a controller is fixedly installed on the outer side of the outlet pipe, the gas detector is connected to the controller through wires, an electronic valve is fixedly installed in the outlet pipe, and the electronic valve is connected to the controller through wires.

[0014] Preferably, a limit plate is fixedly connected to the surface of the pull rod, a sealing gasket is provided at the bottom of the limit plate, and a handle is fixedly connected to the right surface of the fixing frame, and the handle is C-shaped.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model can spray and wash the waste gas through the waste gas treatment mechanism, by using the spray pipe and the nozzle in coordination, which greatly reduces the content of particulate matter in the waste gas, and by adding a waterproof blowing fan, the contact area between the filter liquid and the waste gas can be increased, so that the water washing dust reduction effect is better; and by alternately arranging the first filter plate, the second filter plate and the third filter plate, the waste gas can be effectively intercepted and secondary filtered, avoiding the impact of a large amount of waste gas discharge on environmental production, and increasing the practicality of the device;

[0017] The utility model replaces the components and pulls the pull rod upwards to disengage the lower end of the pull rod and the limit plate from the fixing hole, so that the lower end of the pull rod and the limit plate can be pulled out of the fixing frame through the handle, and the first filter plate, the second filter plate and the third filter plate in the fixing frame can be replaced to avoid long-term use affecting the filtering effect. After the replacement is completed, the fixing frame is inserted into the placement groove, the pull rod is released, and the pull rod is inserted into the fixing hole through the rebound action of the reset spring, and the limit plate is attached to the surface of the fixing frame. The reset spring and the pull rod are used in coordination, so that the first filter plate, the second filter plate and the third filter plate are easily replaced.

[0018] The utility model has a gas detector installed inside the gas outlet pipe, and the outer end of the gas detector is connected to a controller. The gas after filtering is detected by the gas detector to detect whether the purified gas meets the discharge condition, thereby sending a signal to the controller. The controller compares the data of the discharged gas and sends a signal to the electronic valve when the discharge standard is met, thereby controlling the electronic valve to open. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 It is a schematic side view of the structure of the utility model;

[0022] Figure 3 It is a structural schematic diagram of the waste gas treatment mechanism of the utility model;

[0023] Figure 4 For this utility model Figure 3 Schematic diagram of the structure display at the middle fixing frame;

[0024] Figure 5 For this utility model Figure 2 A is a partial enlarged schematic diagram of the middle part.

[0025] In the figure: 1. Reactor body; 2. Air inlet pipe; 3. Processing chamber; 4. Support legs; 5. Fan blades; 6. Spray pipe; 7. Nozzle; 8. Partition plate; 9. Waterproof blowing fan; 10. Placement slot; 11. Fixed frame; 12. First filter plate; 13. Second filter plate; 14. Third filter plate; 15. Handle; 16. Fixed column; 17. Movable column; 18. Reset spring; 19. Pull rod; 20. Fixed hole; 21. Limit plate; 22. Drain; 23. Exhaust pipe; 24. Gas detector; 25. Electronic valve; 26. Controller. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-5 The utility model provides an embodiment: an exhaust gas treatment device for a chemical reactor, comprising a reactor body 1, an air inlet pipe 2 is fixedly connected to the right end of the reactor body 1, a treatment chamber 3 is fixedly connected to the right lower end of the air inlet pipe 2, four groups of supporting legs 4 are fixedly installed at the four corners of the treatment chamber 3, an exhaust gas treatment mechanism is arranged in the treatment chamber 3, and a replacement component is arranged on the right side of the treatment chamber 3;

[0028] The exhaust gas treatment mechanism includes a fan blade 5, a spray pipe 6, a nozzle 7 and a partition plate 8. The air intake pipe 2 is connected to the inside of the treatment chamber 3. The fan blade 5 is arranged in the air intake pipe 2. Two groups of spray pipes 6 are fixedly connected to the top of the treatment chamber 3. The lower end of the spray pipe 6 is fixedly connected to the nozzle 7. The center position of the top of the treatment chamber 3 is fixedly connected to the partition plate 8. Figure 3 As shown, the structure is used to increase the flow velocity of the airflow inside the air intake pipe 2 through the fan blades 5, and the exhaust gas can be sprayed and washed by the cooperation of the spray pipe 6 and the nozzle 7, which greatly reduces the content of particulate matter in the exhaust gas;

[0029] The replacement assembly includes a fixed column 16, a movable column 17, a reset spring 18, a pull rod 19 and a fixing hole 20. A placement groove 10 is provided on the right side surface of the processing chamber 3. A fixing frame 11 is movably connected in the placement groove 10. Two groups of fixed columns 16 are fixedly connected to the top of the placement groove 10. A movable column 17 is movably connected in the two groups of fixed columns 16. A reset spring 18 is provided in the fixed column 16. Both ends of the reset spring 18 abut against the inner walls of the fixed column 16 and the movable column 17. A pull rod 19 is fixedly connected to the lower end of the movable column 17. A fixing hole 20 is provided on the upper surface of the fixing frame 11. Figure 5 As shown, the structure is used to pull the pull rod 19 upwards to disengage the lower end of the pull rod 19 and the limit plate 21 from the fixing hole 20, so that it can be pulled out of the fixing frame 11 through the handle 15, and the first filter plate 12, the second filter plate 13 and the third filter plate 14 in the fixing frame 11 are replaced to avoid long-term use affecting the filtering effect. After the replacement is completed, the fixing frame 11 is inserted into the placement groove 10, and the pull rod 19 is released. The pull rod 19 is inserted into the fixing hole 20 through the rebound action of the reset spring 18. The coordinated use of the reset spring 18 and the pull rod 19 facilitates the replacement of the first filter plate 12, the second filter plate 13 and the third filter plate 14.

[0030] The device solves the problem that the waste gas generated in the reactor is directly discharged into the air, which pollutes the environment, and is inconvenient to replace, which reduces the effect of waste gas filtering and cleaning, by using the waste gas treatment mechanism and the replacement components in combination.

[0031] Furthermore, the first filter plate 12, the second filter plate 13 and the third filter plate 14 are sequentially clamped in the fixing frame 11, and the fixing frame 11 is located on the right side of the partition plate 8. Figure 4 As shown, the structure is used to effectively intercept the waste gas and perform secondary filtration by alternately arranging the first filter plate 12, the second filter plate 13 and the third filter plate 14, thereby avoiding the impact of a large amount of waste gas discharge on the environment and production.

[0032] Furthermore, a slot is provided on the right side of the partition plate 8, the diameter of which matches the fixing frame 11, four sets of waterproof fans 9 are provided at the bottom of the processing chamber 3, a filter liquid is provided at the bottom of the processing chamber 3, a drain port 22 is fixedly connected to the lower right end of the processing chamber 3, and the drain port 22 is connected to the inside of the processing chamber 3. Figure 3 As shown, this structure is used to increase the contact area between the filtrate and the exhaust gas by adding a waterproof blowing fan 9, so that the water washing dust reduction effect is better.

[0033] Furthermore, an air outlet pipe 23 is fixedly connected to the upper surface of the right side of the processing chamber 3, a gas detector 24 is arranged on the inner wall of the air outlet pipe 23, a controller 26 is fixedly installed on the outer side of the air outlet pipe 23, the gas detector 24 is connected to the controller 26 via wires, an electronic valve 25 is fixedly installed in the air outlet pipe 23, and the electronic valve 25 is connected to the controller 26 via wires. Figure 3 As shown, the structure is used to detect the filtered gas through the gas detector 24 to detect whether the purified gas meets the emission standards, thereby sending a signal to the controller 26. The controller 26 compares the data of the discharged gas. When it meets the emission standards, the controller 26 sends a signal to control the electronic valve 25 to open. When it does not meet the standards, the controller 26 controls the electronic valve 25 to close and sends a signal to remind the staff.

[0034] Furthermore, the surface of the pull rod 19 is fixedly connected to a limit plate 21, and a sealing pad is provided at the bottom of the limit plate 21. The right surface of the fixing frame 11 is fixedly connected to a handle 15, and the handle 15 is C-shaped, which is convenient for the user to take out the fixing frame 11 for replacement. Figure 3 As shown, the structure is used to seal the feed port of the reactor body through a sealing gasket to prevent leakage of exhaust gas in the treatment chamber 3, and harmful particles contained in the exhaust gas can be filtered through the first filter plate 12, the second filter plate 13 and the third filter plate 14.

[0035] Working principle: When used, Figure 2 and Figure 3 As shown, the exhaust gas passes through the reactor body 1 through the air inlet pipe 2 and quickly enters the treatment chamber 3 with the assistance of the fan blades 5. The exhaust gas discharged from the air inlet pipe 2 is sprayed and washed with water through the cooperation of the spray pipe 6 and the nozzle 7. The exhaust gas enters the bottom of the treatment chamber 3. The filtrate at the bottom of the treatment chamber 3 greatly reduces the particulate matter content in the exhaust gas. By adding a waterproof blowing fan 9, the contact area between the filtrate and the exhaust gas can be increased, so that the water washing dust reduction effect is better; the exhaust gas passes through the right side of the partition plate 8 and passes through the first filter plate 12, the second filter plate 13 and the third filter plate 14 in turn. The interphase setting can effectively intercept the exhaust gas and perform secondary filtration, thereby avoiding the impact of a large amount of exhaust gas discharge on the environment and production. The gas after filtration is detected by the gas detector 24 to detect whether the purified gas meets the emission standards, thereby sending a signal to the controller 26. The controller 26 compares the data of the exhausted gas. When it meets the emission standards, it sends a signal to the controller 26 to control the electronic valve 25 to open. When it does not meet the standards, the controller 26 controls the electronic valve 25 to close and sends a signal to remind the staff. When it needs to be replaced, such as Figure 5As shown, by pulling the pull rod 19 upward, the lower end of the pull rod 19 and the limit plate 21 are disengaged from the fixing hole 20, so that they can be pulled out of the fixing frame 11 through the handle 15, and the first filter plate 12, the second filter plate 13 and the third filter plate 14 in the fixing frame 11 are replaced to avoid long-term use affecting the filtering effect. After the replacement is completed, the fixing frame 11 is inserted into the placement groove 10, and the pull rod 19 is released. The pull rod 19 is inserted into the fixing hole 20 through the rebound effect of the return spring 18, and the limit plate 21 is attached to the surface of the fixing frame 11. Through the coordinated use of the return spring 18 and the pull rod 19, it is convenient to replace the first filter plate 12, the second filter plate 13 and the third filter plate 14. The above is the entire working principle of the utility model.

[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A waste gas treatment device for a chemical reactor, comprising a reactor body (1), characterized in that: The right end of the reactor body (1) is fixedly connected to an air inlet pipe (2), the lower right end of the air inlet pipe (2) is fixedly connected to a processing chamber (3), four groups of supporting legs (4) are fixedly installed at the four corners of the processing chamber (3), an exhaust gas treatment mechanism is arranged in the processing chamber (3), and a replacement component is arranged on the right side of the processing chamber (3); The exhaust gas treatment mechanism comprises a fan blade (5), a spray pipe (6), a nozzle (7) and a partition plate (8); the air intake pipe (2) is connected to the interior of the treatment chamber (3); the fan blade (5) is arranged in the air intake pipe (2); two groups of spray pipes (6) are fixedly connected to the top of the treatment chamber (3); the lower end of the spray pipe (6) is fixedly connected to the nozzle (7); and the partition plate (8) is fixedly connected to the center position of the top of the treatment chamber (3); The replacement component comprises a fixed column (16), a movable column (17), a reset spring (18), a pull rod (19) and a fixing hole (20). A placement groove (10) is provided on the right side surface of the processing chamber (3). A fixed frame (11) is movably connected in the placement groove (10). Two groups of fixed columns (16) are fixedly connected to the top of the placement groove (10). The two groups of fixed columns (16) are movably connected to the movable columns (17). A reset spring (18) is arranged in the fixed column (16). Both ends of the reset spring (18) are abutted against the inner walls of the fixed column (16) and the movable column (17). The lower end of the movable column (17) is fixedly connected to the pull rod (19). A fixing hole (20) is provided on the upper surface of the fixed frame (11).

2. The waste gas treatment equipment for a chemical reactor according to claim 1, characterized in that: The fixing frame (11) is sequentially clamped with a first filter plate (12), a second filter plate (13) and a third filter plate (14), and the fixing frame (11) is located on the right side of the partition plate (8).

3. The waste gas treatment equipment for a chemical reactor according to claim 1, characterized in that: A slot is provided on the right side of the partition plate (8), the diameter of the slot being matched with the fixing frame (11), four groups of waterproof blowing fans (9) are provided at the bottom of the processing chamber (3), a filtered liquid is provided at the bottom of the processing chamber (3), a drain outlet (22) is fixedly connected to the lower right end of the processing chamber (3), and the drain outlet (22) is communicated with the interior of the processing chamber (3).

4. The waste gas treatment equipment for a chemical reactor according to claim 1, characterized in that: An air outlet pipe (23) is fixedly connected to the upper surface of the right side of the processing chamber (3), a gas detector (24) is arranged on the inner wall of the air outlet pipe (23), a controller (26) is fixedly installed on the outer side of the air outlet pipe (23), the gas detector (24) is connected to the controller (26) via electric wires, an electronic valve (25) is fixedly installed in the air outlet pipe (23), and the electronic valve (25) is connected to the controller (26) via electric wires.

5. The waste gas treatment equipment for a chemical reactor according to claim 1, characterized in that: The surface of the pull rod (19) is fixedly connected to a limit plate (21), the bottom of the limit plate (21) is provided with a sealing gasket, and the right surface of the fixing frame (11) is fixedly connected to a handle (15), and the handle (15) is C-shaped.