Blade machining portal frame

Abstract

The utility model discloses a blade machining portal frame, and belongs to the technical field of machining. The device mainly comprises a gantry rack, and a mechanical arm is arranged on the gantry rack; a gluing assembly; a glue scraping assembly; the adjusting assembly is mounted on the gluing assembly; the dust collection assembly is suitable for dust collection operation of the blade, the dust collection assembly is installed on the gluing assembly, and the dust collection assembly comprises a clamping ring arranged on one side of the gluing assembly; the vacuum pump is mounted on the clamping ring, and a dust storage tank is mounted at the output end of the vacuum pump; the connecting pipe is installed at the input end of the vacuum pump, a dust collection head is inserted into the end, away from the vacuum pump, of the connecting pipe, and an air suction opening is formed in the bottom of the dust collection head. According to the blade machining portal frame, through the arrangement of the dust collection assembly, when a blade is glued, the surface of the blade is in a clean and tidy state, so that the adhesive force of glue is guaranteed, and the effect of cleaning the blade in real time is achieved.

Description

Technical Field

[0001] The present application relates to the field of mechanical processing technology, and in particular to a blade processing gantry. Background Art

[0002] Blades are one of the core components of wind turbines, used to capture wind energy and convert it into electrical energy. They are usually made of high-performance materials to ensure that they can operate efficiently and stably under various harsh environmental conditions. During the manufacture and installation of large blades, due to their large size, gluing the entire blade may bring operational difficulties. Therefore, they are usually divided into two halves for gluing to make the operation easier and reduce the difficulty of manufacturing and installation.

[0003] At present, when gluing the blades through the gantry, the staff uses the gluing device to apply glue along the axial direction of the blades. At the same time, the gluing device smoothes the applied glue to make it fit with the surface of the blades to ensure that the subsequent two groups of blades fit tightly.

[0004] However, in the above-mentioned gluing process, there is no component for cleaning the blades, and the blades are usually long. Therefore, during the gluing process, dust in the air is easily contaminated on the surface of the blades, causing the dust to contaminate the glue, thereby reducing the bonding quality and effect of the glue.

[0005] Therefore, it is necessary to provide a blade processing gantry to solve the above problems.

[0006] It should be noted that the above information disclosed in this background technology section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute the prior art. Summary of the invention

[0007] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide a blade processing gantry to achieve the effect of real-time cleaning of the blades during the gluing process.

[0008] The technical solution adopted by the present application to solve its technical problems is: a blade processing gantry, including a gantry frame, on which a mechanical arm is arranged; a gluing assembly, which is suitable for the gluing operation of the blade and is installed on the mechanical arm; a glue scraping assembly, which is suitable for the scraping operation of glue and is installed on the glue scraping assembly; an adjusting assembly, which is installed on the gluing assembly; a dust suction assembly, which is suitable for the dust suction operation of the blade and is installed on the gluing assembly, and the dust suction assembly includes: a clamping ring, which is arranged on one side of the gluing assembly; a vacuum pump, which is installed on the clamping ring, and a dust storage tank is installed at the output end of the vacuum pump; a connecting pipe, which is installed at the input end of the vacuum pump, a dust suction head is inserted at the end of the connecting pipe away from the vacuum pump, and a suction port is opened at the bottom of the dust suction head.

[0009] Furthermore, the glue coating component includes a mounting frame installed on the robotic arm, a rubber sleeve is arranged inside the mounting frame, a pipe is arranged on the rubber sleeve, a glue coating pipe is arranged inside the pipe, the glue coating pipe is connected to the glue coating equipment outside, and a valve is arranged on the glue coating pipe.

[0010] Furthermore, the adjustment assembly includes two groups of fixed blocks installed on the mounting frame, and movable blocks are slidably arranged inside the two groups of fixed blocks. A mounting plate is commonly installed at one end of the two groups of movable blocks away from the fixed blocks. Cylinders are installed on the two groups of fixed blocks, and push rods are installed at the output ends of the cylinders. A connecting block is installed at one end of the push rod away from the cylinder, and the two groups of connecting blocks are connected to the mounting plate.

[0011] Furthermore, the scraper assembly includes at least two groups of hydraulic rods installed on a mounting frame, the output ends of the at least two groups of hydraulic rods are installed with mounting blocks, one end of the rubber sleeve is provided with at least two groups of protrusions, and a card slot is opened inside the mounting frame.

[0012] Furthermore, a protective cover is installed on the mounting frame, and the hydraulic rod is located inside the protective cover.

[0013] The beneficial effect of the present application is that the blade processing gantry provided by the present application can keep the surface of the blade in a neat state when gluing the blade through the setting of the dust suction component, so as to ensure the adhesion of the glue and achieve the effect of real-time cleaning of the blade.

[0014] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The drawings in the specification, which constitute a part of the present application, are used to provide further understanding of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute improper limitations on the present application.

[0016] In the attached picture:

[0017] Figure 1 It is an overall schematic diagram of a blade processing gantry in this application;

[0018] Figure 2 for Figure 1 The enlarged schematic diagram of point A in the middle;

[0019] Figure 3 for Figure 1 Another perspective diagram of the whole;

[0020] Figure 4 for Figure 3 The enlarged schematic diagram of point B in the middle;

[0021] Figure 5 for Figure 4 The enlarged schematic diagram of the center C;

[0022] Among them, the reference numerals in the figure are:

[0023] 1. Gantry frame; 2. Glue scraping assembly; 21. Protective cover; 22. Mounting block; 23. Bump; 3. Gluing assembly; 31. Gluing tube; 32. Pipe; 33. Rubber sleeve; 34. Mounting frame; 4. Dust suction assembly; 41. Clamp ring; 42. Vacuum pump; 43. Dust storage tank; 44. Connecting pipe; 45. Dust suction head; 5. Adjustment assembly; 51. Cylinder; 52. Push rod; 53. Connecting block; 54. Fixed block; 55. Moving block; 56. Mounting plate; 6. Robotic arm. DETAILED DESCRIPTION

[0024] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0025] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0026] like Figure 1 As shown, the present application provides a blade processing gantry, including a gantry frame 1, on which a mechanical arm 6 is arranged. The mechanical arm 6 is a prior art and can flexibly perform multi-angle movements to adapt to different position requirements;

[0027] like Figure 3-Figure 4As shown, a glue coating component 3 is fixedly mounted on the mechanical arm 6, and the glue coating component 3 is used for the glue coating operation of the blade;

[0028] The glue coating assembly 3 includes a mounting frame 34 fixedly mounted on the mechanical arm 6, and a rubber sleeve 33 is arranged inside the mounting frame 34, and a pipe 32 is arranged on the rubber sleeve 33, and a glue coating pipe 31 is arranged inside the pipe 32. The glue coating pipe 31 is externally connected to a glue coating device, and a valve (not shown in the figure) is arranged on the glue coating pipe 31. Driven by the glue coating device, glue is coated on the surface of the blade through the pipe 32;

[0029] It should be noted that the rubber sleeve 33 is U-shaped. During the process of applying glue, the U-shaped end surface of the rubber sleeve 33 fits with the surface of the blade so that the two sides of the inner wall of the U-shaped rubber sleeve 33 can shape the applied glue to prevent the glue from overflowing to both sides.

[0030] like Figure 3-Figure 4 As shown, a dust collecting component 4 is provided on the glue coating component 3, and the dust collecting component 4 is used for dust collecting operation of the blades;

[0031] The dust collecting assembly 4 comprises a clamp ring 41 arranged on one side of the glue coating assembly 3, a vacuum pump 42 is detachably arranged inside the clamp ring 41, a dust storage tank 43 is installed at the output end of the vacuum pump 42, and a connecting pipe 44 is fixedly installed at the input end of the vacuum pump 42, a dust collecting head 45 is inserted at one end of the connecting pipe 44 away from the vacuum pump 42, and the dust collecting head 45 is a retractable structure, and an air suction port for dust collection is opened at the bottom of the dust collecting head 45, driven by the vacuum pump 42, the dust collecting head 45 sucks the dust into the storage tank through the connecting pipe 44;

[0032] like Figure 3-Figure 5 As shown, an adjustment component 5 is fixedly mounted on the glue coating component 3, and the adjustment component 5 is used to adjust the position of the dust collecting component 4;

[0033] The adjustment assembly 5 includes two groups of fixed blocks 54 fixedly mounted on the mounting frame 34, and movable blocks 55 are slidably arranged inside the two groups of fixed blocks 54. A mounting plate 56 is commonly mounted on one end of the two groups of movable blocks 55 away from the fixed blocks 54. At the same time, a cylinder 51 is fixedly mounted on the two groups of fixed blocks 54, and a push rod 52 is fixedly mounted on the output end of the cylinder 51. A connecting block 53 is fixedly mounted on one end of the push rod 52 away from the cylinder 51. Both groups of connecting blocks 53 are connected to the mounting plate 56. In the present application, the clamp ring 41 is fixed on the mounting plate 56, so that the clamp ring 41 can move synchronously with the mounting plate 56 to adjust the position of the dust collection assembly 4;

[0034] like Figure 1-Figure 2 As shown, a glue scraping component 2 is provided on the glue coating component 3, and the glue scraping component 2 is used for scraping the glue;

[0035] The scraper assembly 2 includes a plurality of hydraulic rods (not shown) fixedly mounted on a mounting frame 34, a mounting block 22 is fixedly mounted on the output end of the hydraulic rod, and a plurality of protrusions 23 are arranged at one end of a rubber sleeve 33, and a slot adapted to the protrusions 23 is provided inside the mounting block 22, and a protective cover 21 is installed on the mounting frame 34, the hydraulic rod is located inside the protective cover 21, and driven by the hydraulic rod, the mounting block 22 stretches the protrusions 23 to deform one end of the rubber sleeve 33 to adapt to blades of different sizes, and then the glue is smoothed by the rubber sleeve 33;

[0036] To sum up, when gluing the blades, the gluing component 3 is covered with the end face of the blades by the robot arm 6, and then the blades are glued by the gluing component 3. It should be noted that the gantry frame 1 is set on the ground rail so as to drive the gluing component 3 to move when gluing the blades to realize automation. The ground rail drives the gantry to move, and then the gluing equipment moves and glues the blades through the gluing component 3. At the same time, the glue scraping component 2 smoothes the applied glue, and the glue scraping component 2 can adapt to blades of different sizes and shapes. In this process, when the glue coating component 3 applies glue, the dust suction component 4 implements dust suction treatment on the blade coating area to ensure cleanliness when applying glue, so as to improve the quality of glue bonding and prevent dust from contaminating the glue.

[0037] The above description is only the preferred embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A blade processing gantry, characterized in that: include: A gantry frame (1), wherein a mechanical arm (6) is arranged on the gantry frame (1); A gluing component (3), the gluing component (3) being suitable for gluing operations on blades, the gluing component (3) being mounted on the mechanical arm (6); A glue scraping assembly (2), the glue scraping assembly (2) being suitable for a glue scraping operation, the glue scraping assembly (2) being mounted on the glue scraping assembly (2); An adjusting component (5), wherein the adjusting component (5) is mounted on the gluing component (3); A dust suction component (4), which is suitable for dust suction operations on blades, and is installed on the glue coating component (3). The dust suction component (4) comprises: A clamping ring (41), wherein the clamping ring (41) is arranged on one side of the glue coating component (3); A vacuum pump (42), wherein the vacuum pump (42) is mounted on the clamping ring (41), and a dust storage tank (43) is mounted on the output end of the vacuum pump (42); A connecting pipe (44) is installed at the input end of the vacuum pump (42), a dust collector (45) is inserted at one end of the connecting pipe (44) away from the vacuum pump (42), and a suction port is provided at the bottom of the dust collector (45).

2. The blade processing gantry according to claim 1, characterized in that: The glue coating component (3) comprises a mounting frame (34) mounted on the mechanical arm (6), a rubber sleeve (33) is arranged inside the mounting frame (34), a pipe (32) is arranged on the rubber sleeve (33), a glue coating pipe (31) is arranged inside the pipe (32), the glue coating pipe (31) is connected to an external glue coating device, and a valve is arranged on the glue coating pipe (31).

3. A blade processing gantry according to claim 2, characterized in that: The adjustment assembly (5) comprises two groups of fixed blocks (54) mounted on the mounting frame (34), and movable blocks (55) are slidably arranged inside the two groups of fixed blocks (54). A mounting plate (56) is commonly mounted on one end of the two groups of movable blocks (55) away from the fixed blocks (54). A cylinder (51) is mounted on the two groups of fixed blocks (54), and a push rod (52) is mounted on the output end of the cylinder (51). A connecting block (53) is mounted on one end of the push rod (52) away from the cylinder (51). The two groups of connecting blocks (53) are connected to the mounting plate (56), and the mounting plate (56) is connected to the clamping ring (41).

4. The blade processing gantry according to claim 2, characterized in that: The scraper assembly (2) comprises at least two groups of hydraulic rods mounted on the mounting frame (34), the output ends of the at least two groups of hydraulic rods are both mounted with mounting blocks (22), one end of the rubber sleeve (33) is provided with at least two groups of protrusions (23), and a card slot is provided inside the mounting frame (34).

5. The blade processing gantry according to claim 4, characterized in that: A protective cover (21) is installed on the mounting frame (34), and the hydraulic rod is located inside the protective cover (21).

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